Rail lightning protection grounding device reliable in grounding and capable of cleaning rail
By designing a track lightning protection grounding device including carbon rollers, spring brackets, compression springs and sweepers, the problems of carbon brushes being easily dissipated and off-track in the prior art are solved, and the reliability of grounding and foreign matter cleaning are realized, ensuring the safety of electrical equipment of large-scale loading equipment.
Patent Information
- Application Number
- CN202420283959.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-02-06
AI Technical Summary
The lightning protection grounding device installed in existing large-scale loading equipment is easily dissipated and disengaged from the track, resulting in the failure of the grounding protection function and the accumulation of foreign matter affects the normal operation of the device.
A track lightning protection grounding device including carbon rollers, spring brackets, compression springs and sweepers is designed. The carbon roller replaces the sliding friction of the carbon brush through rolling friction. The compression spring ensures that the carbon rollers contact the track in real time, and the sweeper removes foreign matter on the track.
This device improves the reliability of grounding, extends the service life of the carbon roller, reduces current surge impact, effectively cleans foreign objects, avoids foreign objects interfering with the grounding device, and ensures the safety of electrical equipment of large-scale loading equipment.
Smart Images

Figure CN222654352U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a track lightning protection grounding device which has a reliable grounding protection function and can clean the equipment running track, and belongs to the technical field of loading equipment running track grounding protection equipment. Background Art
[0002] There are many large-scale loading equipment for loading operations at the port terminal, including cantilever ship loaders, bucket wheel reclaimers, etc. These large-scale loading equipment need to run on the running track when performing loading operations. In daily work, in order to avoid accidents caused by unstable power supply voltage of loading equipment and the impact of lightning strikes in thunderstorms, these equipment are generally installed with lightning protection grounding devices. At present, the lightning protection grounding device installed in the existing large-scale equipment is a carbon brush structure laid flat on the running track. The carbon brush structure itself is relatively soft in texture, and it is easy to cause wear and tear due to long-term contact with the track for friction, causing the carbon brush structure to leave the track, and then lose the grounding protection function, causing the large electrical equipment on the large loading equipment to burn due to unstable power supply voltage surges. At the same time, foreign objects will fall onto the running track during transportation, and the accumulation of foreign objects on the track will cause the carbon brush to tilt, affecting the normal operation of the lightning protection grounding. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a track lightning protection grounding device which has reliable grounding and can clean the track. The device can prevent carbon brush loss and detachment from the track, thereby protecting electrical equipment on large loading equipment. At the same time, foreign objects on the track can be effectively cleaned to avoid foreign objects interfering with the grounding device.
[0004] The technical solution to solve the above technical problems is:
[0005] The invention discloses a track lightning protection grounding device with reliable grounding and capable of cleaning the track. The device comprises a base, a spring bracket, a crossbeam, a compression spring, a carbon roller, a sweeper and a conductive wire. The base is a horizontally placed rectangular steel plate, the base is welded and fixed to the running mechanism of the large loading equipment, the spring bracket is two parallel steel pipes, the upper ends of the two steel pipes of the spring bracket are vertically welded and connected to the bottom surface of the base, a plurality of crossbeams are parallelly welded and connected between the two steel pipes of the spring bracket, the upper ends of the two compression springs are respectively inserted into the inner holes of the two steel pipes of the spring bracket, the carbon roller is located below the spring bracket, the carbon roller is a horizontal cylinder, the cylinder of the carbon roller is placed on the upper surface of the track, the carbon roller and the track are in rolling fit, the centers of the two end faces of the carbon roller have screw holes, the lower ends of the two compression springs are respectively mounted on the fixing bolts, the fixing bolts are tightly connected to the screw holes in the centers of the end faces of the carbon rollers, the sweeper is installed in front of the carbon roller, the front end of the sweeper is in sliding contact with the surface of the track, the upper end and the lower end of the conductive wire are respectively fixed to the base and the carbon roller by bolts.
[0006] The above-mentioned track lightning protection grounding device has reliable grounding and can clean the track. The lower tube walls of the two steel pipes of the spring bracket are respectively provided with adjustment screw holes. The front ends of the two adjustment bolts are respectively tightly connected with the compression springs in the two steel pipes through the adjustment screw holes, and the rear ends of the two adjustment bolts are tightened by a wrench.
[0007] The track lightning protection grounding device has reliable grounding and can clean the track. The lower ends of the two compression springs are respectively provided with rings, which are sleeved on the rod body of the fixing bolt 9. The rings of the compression springs are rotationally matched with the rod body of the fixing bolt.
[0008] The above-mentioned track lightning protection grounding device has reliable grounding and can clean the track. The sweeper is an N-shaped steel frame. The two side plates of the N-shaped frame of the sweeper are parallel to the track. The rear ends of the two side plates are respectively provided with connecting holes. The connecting holes at the rear ends of the two side plates are respectively sleeved on the rod bodies of the fixing bolts at both ends of the carbon roller. The front ends of the two side plates are installed with cross plates, and the plate surface of the cross plate is in vertical sliding contact with the upper surface of the track.
[0009] The above-mentioned track lightning protection grounding device has reliable grounding and can clean the track. The middle part of the two side plates of the N-shaped frame of the sweeper are connected by a cross bar, and a polyurethane block is fixed on the cross bar. The lower end of the polyurethane block is in sliding fit with the upper surface of the track.
[0010] The above-mentioned track lightning protection grounding device has reliable grounding and can clean the track. The front ends of the two side panels of the N-shaped frame of the sweeper are respectively provided with sockets, and the two ends of the front end cross plate of the N-shaped frame of the sweeper are respectively bent at ninety degrees, and the bends at both ends of the cross plate are tightly plugged into the sockets at the front ends of the two side panels.
[0011] The beneficial effects of the utility model are:
[0012] The utility model adopts a carbon roller to replace the carbon brush in the prior art, and replaces the sliding friction with rolling friction. The hardness of the carbon roller ensures the grounding conductivity of the grounding device and also increases the service life of the carbon roller; the compression spring can make the carbon roller contact the track in real time, reduce the current surge impact and protect the electrical equipment; the compression spring can play a shock-absorbing role while fixing the position of the carbon roller, and the spring torque can be adjusted, which is convenient for adjusting the strength of the carbon roller against the track; the sweeper can remove foreign matter on the track, prevent the carbon roller from tilting, and can reduce the friction coefficient between the carbon roller and the track.
[0013] The utility model has a simple structure and is easy to use, can reduce the loss of the grounding device, prevent the grounding device from leaving the track, and play a role in protecting electrical equipment on large loading equipment. At the same time, foreign objects on the track can be effectively cleaned to prevent foreign objects from interfering with the grounding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1It is a structural schematic diagram of the utility model;
[0015] Figure 2 It is a schematic diagram of the use state of the utility model.
[0016] The markings in the figure are as follows: base 1, conductive wire 2, bolt 3, spring bracket 4, cross beam 5, compression spring 6, adjustment bolt 7, carbon roller 8, fixing bolt 9, sweeper 10, side plate 11, cross plate 12, cross bar 13, polyurethane block 14, track 15. DETAILED DESCRIPTION
[0017] The utility model is composed of a base 1, a conductive wire 2, a bolt 3, a spring bracket 4, a crossbeam 5, a compression spring 6, an adjustment bolt 7, a carbon roller 8, a fixing bolt 9 and a sweeper 10.
[0018] As shown in the figure, the base 1 is a horizontally placed rectangular steel plate, and the base 1 is welded and fixed to the running mechanism of the large loading equipment. The conductive wire 2 is a copper wire, and the upper and lower ends of the conductive wire 2 are respectively fixedly connected to the base 1 and the carbon roller 8 by bolts 3 to ensure the grounding conductivity of the lightning protection grounding device.
[0019] As shown in the figure, a spring bracket 4 is welded on the bottom surface of the base 1. The spring bracket 4 is two parallel steel pipes. The upper ends of the two steel pipes are vertically welded to the bottom surface of the base 1. There are multiple beams 5 welded in parallel between the two steel pipes to ensure the firmness of the spring bracket 4.
[0020] As shown in the figure, there are adjustment screw holes on the lower tube walls of the two steel tubes of the spring bracket 4, and the front ends of the two adjustment bolts 7 are respectively connected to the compression springs 6 in the two steel tubes through the adjustment screw holes, and the rear ends of the two adjustment bolts 7 are tightened by a wrench. The length of the compression spring 6 can be adjusted by adjusting the bolt 7, so that its spring force acts on the carbon roller fixing bolt 9, thereby adjusting the compression elastic force of the carbon roller 8 of the compression spring 6. The compression spring 6 and the fixing bolt 8 are rolling friction, which does not affect the rotation of the carbon roller 8, ensuring the conductivity of the grounding device.
[0021] The figure shows that the carbon roller 8 is located below the spring bracket 4. The carbon roller 8 is a horizontal cylinder. The cylinder of the carbon roller 8 is placed on the upper surface of the track 15, and the carbon roller 8 and the track 15 are in rolling cooperation. There are screw holes in the center of the two end faces of the carbon roller 8, and the fixing bolts 9 are fastened to the screw holes in the center of the end faces of the carbon roller 8. The carbon roller 8 of an embodiment of the utility model is made of metal graphite carbon roller J202. While ensuring the hardness of the carbon roller 8, the material can ensure the grounding conductivity of the grounding device. The carbon roller 8 contacts the track 15 in real time to reduce the current surge impact and protect the electrical equipment.
[0022] As shown in the figure, the sweeper 10 is installed in front of the carbon roller 8, and the front end of the sweeper 10 is in sliding contact with the surface of the running track 15. The sweeper 10 is used to remove debris accumulated on the track 15 and clean the track 15 to ensure good electrical contact between the carbon roller 8 and the track 15.
[0023] The figure shows that the sweeper 10 is an N-shaped steel frame, and the three plates of the N-shaped frame are respectively vertical. The two side plates 11 of the N-shaped frame of the sweeper 10 are parallel to the track 15. The rear ends of the two side plates 11 have connection holes. The connection holes at the rear ends of the two side plates 11 are respectively sleeved on the rod bodies of the fixing bolts 9 at both ends of the carbon roller 8. The connection holes and the rod bodies of the fixing bolts 9 are rotatably connected. When the fixing bolts 9 rotate with the carbon roller 8, the two side plates 11 of the sweeper 10 can be kept in a horizontal position. Ensure that the polyurethane block 14 fits tightly with the track 15, but does not hinder the movement of the large machine.
[0024] As shown in the figure, the middle of the two side plates 11 of the N-shaped frame of the sweeper 10 are connected by a crossbar 13, and a polyurethane block 14 is fixed on the crossbar 13. The lower end of the polyurethane block 14 is in sliding fit with the upper surface of the track 15. The polyurethane block 14 can effectively remove dust particles on the track 15, reduce the friction coefficient between the carbon roller 8 and the track 15, and ensure good electrical contact between the carbon roller 8 and the track 15. At the same time, the crossbar 13 can also be quickly removed, which is convenient for the later maintenance and care of the polyurethane block 14.
[0025] The figure shows that the front ends of the two side plates 11 of the N-shaped frame of the sweeper 10 are equipped with a transverse plate 12, and the front ends of the two side plates of the N-shaped frame of the sweeper 10 are respectively provided with sockets, and the two ends of the front end transverse plate 12 of the N-shaped frame of the sweeper 10 are respectively bent at 90 degrees, and the bends at both ends of the transverse plate 12 are tightly plugged with the sockets of the front ends of the two side plates 11. It can also have a good cleaning effect on some larger foreign objects, and at the same time, it stabilizes the structure of the polyurethane block 14, slows down the wear of the polyurethane block, and greatly increases the service life of the carbon roller 8.
[0026] An embodiment of the present utility model is as follows:
[0027] The base 1 is composed of two rectangular steel plates, the length of the upper steel plate is 250 mm, the width is 150 mm, and the thickness of the upper steel plate is 3 mm; the length of the lower steel plate is 200 mm, the width is 120 mm, and the thickness is 6 mm;
[0028] Conductive wire 2 is a 10mm² copper wire with a length of 450mm;
[0029] The spring bracket 4 is a galvanized steel pipe with a diameter of 30 mm and a length of 300 mm;
[0030] The crossbeam 5 is a galvanized steel pipe with a diameter of 30 mm and a length of 55 mm;
[0031] The model of compression spring 6 is WA380-3\423-54-21611, with a diameter of 20mm and a length of 100mm;
[0032] The diameter of the adjusting bolt 7 is 30 mm and the length is 25 mm;
[0033] The carbon roller 8 is a metal graphite carbon roller made of J202 material, with a diameter of 150 mm and a length of 100 mm;
[0034] The diameter of the fixing bolt 9 is 30 mm and the length is 50 mm;
[0035] The side plate 11 of the sweeper 10 has a length of 195 mm, a width of 50 mm, and a thickness of 6 mm.
[0036] The length of the horizontal plate 12 is 130 mm, the width is 30 mm, and the thickness is 4 mm.
[0037] The crossbar 13 has a diameter of 20 mm and a length of 120 mm.
[0038] The polyurethane block 14 has a length of 70 mm, a width of 70 mm, and a thickness of 10 mm.
Claims
1. A track lightning protection grounding device with reliable grounding and capable of cleaning the track, characterized in that: It comprises a base (1), a spring bracket (4), a crossbeam (5), a compression spring (6), a carbon roller (8), a fixing bolt (9), a sweeper (10), and a conductive wire (2). The base (1) is a horizontally placed rectangular steel plate. The base (1) is welded and fixed to the running mechanism of the large loading equipment. The spring bracket (4) is two parallel steel pipes. The upper ends of the two steel pipes of the spring bracket (4) are vertically welded to the bottom surface of the base (1). A plurality of crossbeams (5) are parallelly welded between the two steel pipes of the spring bracket (4). The upper ends of the two compression springs (6) are respectively inserted into the inner holes of the two steel pipes of the spring bracket (4). The carbon roller (8) is located at Below the spring bracket (4), the carbon roller (8) is a horizontal cylinder. The cylinder of the carbon roller (8) is placed on the upper surface of the track (15). The carbon roller (8) and the track (15) are in rolling fit. The centers of the two end faces of the carbon roller (8) have screw holes. The lower ends of the two compression springs (6) are respectively mounted on the fixing bolts (9). The fixing bolts (9) are fastened to the screw holes in the end faces of the carbon roller (8). The sweeper (10) is installed in front of the carbon roller (8). The front end of the sweeper (10) is in sliding contact with the surface of the track (15). The upper and lower ends of the conductive wire (2) are respectively fixedly connected to the base (1) and the carbon roller (8) by bolts (3).
2. The track lightning protection grounding device with reliable grounding and capable of cleaning the track according to claim 1 is characterized in that: The lower tube walls of the two steel tubes of the spring bracket (4) are respectively provided with adjustment screw holes, the front ends of the two adjustment bolts (7) are respectively connected to the compression springs (6) in the two steel tubes through the adjustment screw holes, and the rear ends of the two adjustment bolts (7) are tightened by a wrench.
3. The track lightning protection grounding device with reliable grounding and capable of cleaning the track according to claim 1 is characterized in that: The lower ends of the two compression springs (6) are respectively provided with circular rings, which are sleeved on the rod body of the fixing bolt (9), and the circular rings of the compression springs (6) are rotationally matched with the rod body of the fixing bolt (9).
4. The track lightning protection grounding device with reliable grounding and capable of cleaning the track according to claim 1 is characterized in that: The sweeper (10) is an N-shaped steel frame. The two side plates (11) of the N-shaped frame of the sweeper (10) are parallel to the track (15). The rear ends of the two side plates (11) are respectively provided with connection holes. The connection holes at the rear ends of the two side plates (11) are respectively sleeved on the rod bodies of the fixing bolts (9) at the two ends of the carbon roller (8). The front ends of the two side plates (11) are installed with a cross plate (12). The plate surface of the cross plate (12) is in vertical sliding contact with the upper surface of the track (15).
5. The track lightning protection grounding device with reliable grounding and capable of cleaning the track according to claim 4 is characterized in that: The middle parts of the two side plates (11) of the N-shaped frame of the sweeper (10) are connected by a cross bar (13), a polyurethane block (14) is fixed on the cross bar (13), and the lower end of the polyurethane block (14) is in sliding fit with the upper surface of the track (15).
6. The track lightning protection grounding device with reliable grounding and capable of cleaning the track according to claim 5 is characterized in that: The front ends of the two side plates (11) of the N-shaped frame of the sweeper (10) are respectively provided with sockets, and the two ends of the front end transverse plate (12) of the N-shaped frame of the sweeper (10) are respectively bent at 90 degrees, and the bends at the two ends of the transverse plate (12) are tightly plugged into the sockets at the front ends of the two side plates (11).