Ultrasonic wave and glue dual-purpose compound machine for elastic film
By designing a composite machine that integrates unwinding, glue coating and ultrasonic bonding mechanisms, the problems of high cost, large footprint and low operation efficiency are solved, and efficient and flexible bonding methods for medical fabrics are achieved.
Patent Information
- Application Number
- CN202421276259.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-05
AI Technical Summary
Traditional medical fabric processing equipment has independent ultrasonic and glue bonding methods, resulting in high equipment cost, large area and low operating efficiency.
Design an elastic film ultrasonic glue dual-purpose composite machine, which can achieve flexible choices of ultrasonic and glue bonding methods through the integration of unwinding mechanism, glue coating mechanism and ultrasonic bonding mechanism.
It reduces the equipment's footprint, improves operating efficiency, realizes flexible bonding methods for different fabrics, and reduces the workload of operators.
Smart Images

Figure CN222662905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to cloth processing equipment, in particular to an elastic film ultrasonic glue dual-purpose compound machine. Background Art
[0002] Medical fabrics are generally elastic in order to better bind them to patients. Medical fabrics are usually composed of elastic membranes and non-woven fabrics. During production, the elastic membranes and non-woven fabrics need to be bonded together, generally using ultrasonic or glue bonding methods. The ultrasonic method has the characteristics of high efficiency but can only be adapted to special fabrics, and the glue method has the characteristics of being adapted to all fabrics but with low efficiency; however, in traditional processing equipment, the ultrasonic method and the glue method are separate equipment, which are costly and occupy a large area. Moreover, due to the independent equipment, when different bonding methods are required, multiple people are required to monitor and operate different equipment separately, which is inefficient. Therefore, it is extremely necessary to design a dual-purpose ultrasonic and glue compound machine, a dual-purpose elastic membrane ultrasonic and glue compound machine. Utility Model Content
[0003] In view of the above technical deficiencies, the utility model provides an elastic film ultrasonic glue dual-purpose compounding machine.
[0004] In order to achieve the above object, the utility model is implemented through the following technical solutions:
[0005] A elastic film ultrasonic glue dual-purpose compound machine comprises an unwinding mechanism, a gluing mechanism and an ultrasonic bonding mechanism connected in sequence from left to right, the gluing mechanism comprises a vertically arranged side panel, a glue storage box and a tray are respectively provided at the upper and lower ends of the side panel, the unwinding mechanism comprises a first connecting plate and a second connecting plate connected to the glue storage box, the ultrasonic bonding mechanism comprises a third connecting plate and a fourth connecting plate connected to the other end of the glue storage box, the first connecting plate and the second connecting plate are arranged opposite to each other, the third connecting plate and the fourth connecting plate are arranged opposite to each other, the first connecting plate is provided with a first unwinding roller, the second connecting plate is provided with a second unwinding roller, the third connecting plate is provided with a first guide roller and an ultrasonic generator, and the fourth connecting plate is provided with a second guide roller, abutting roller and a winding roller.
[0006] Furthermore, a motor is fixedly provided on the side plate, a first gear is rotatably provided on the output shaft of the motor, a sleeve is rotatably provided at the bottom of the glue storage box, a glue coating rod is provided at the lower end of the sleeve, a second gear is provided on the sleeve, and a glue coating hole is provided on the glue coating rod.
[0007] Furthermore, the first gear is arranged vertically, the second gear is arranged horizontally, and the first gear and the second gear are meshed and transmission-connected.
[0008] Furthermore, a glue injection hole is provided on the shaft sleeve, and the glue coating rod is hollow inside and is interconnected with the glue injection hole and the glue coating hole.
[0009] Furthermore, the first unwinding roller, the second unwinding roller, the first guide roller, the second guide roller, the abutting roller and the winding roller are all rotatably connected to the corresponding connecting plates through an electric telescopic rod.
[0010] Further, the first unwinding roller and the second unwinding roller are arranged in corresponding positions, the first guide roller and the second guide roller are arranged in corresponding positions, and the abutting roller and the winding roller are arranged in corresponding positions.
[0011] Furthermore, a motor connecting plate is provided on the motor, and the top of the motor connecting plate is fixedly connected to the bottom of the glue storage box.
[0012] The beneficial effects of the utility model are:
[0013] (i) The utility model adopts an integrated machine of ultrasonic bonding mechanism and gluing mechanism, which reduces the occupied area compared with the traditional method that each mechanism adopts independent equipment.
[0014] (ii) The utility model integrates an ultrasonic bonding mechanism and a gluing mechanism, and can achieve bonding of two fabrics by ultrasonic bonding or gluing or ultrasonic bonding and gluing together. The selection can be flexibly made according to different processes. Compared with the traditional multi-device mechanism, the operation of operators is reduced, the working efficiency is improved, and the use is flexible. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In the figure: an unwinding mechanism 1, a gluing mechanism 2, an ultrasonic bonding mechanism 3, a side panel 4, a glue storage box 5, a tray 6, a first connecting plate 7, a second connecting plate 8, a third connecting plate 9, a fourth connecting plate 10, a first unwinding roller 11, a second unwinding roller 12, a first guide roller 13, a second guide roller 14, a contact roller 15, an ultrasonic generator 16, a connecting rod 17, a winding roller 18, an electric telescopic rod 19, a motor 20, a first gear 21, a bushing 22, a glue coating rod 23, a glue injection hole 24, a second gear 25, a glue coating hole 26, and a motor connecting plate 27.
[0016] Figure 1 It is a top view of the utility model.
[0017] Figure 2 It is a partial view of the utility model.
[0018] Figure 3 It is a partial view of the utility model. DETAILED DESCRIPTION
[0019] Combination Figure 1-3 As shown:
[0020] The utility model integrates the unwinding mechanism 1, the gluing mechanism 2 and the ultrasonic bonding mechanism 3 into one body, so that the overall structure is compact and the floor space is reduced compared with the traditional method.
[0021] The unwinding mechanism 1, the gluing mechanism 2 and the ultrasonic bonding mechanism 3 of the utility model adopt a linear design, so that the cloth passes through the unwinding mechanism 1, the gluing mechanism 2 and the ultrasonic bonding mechanism 3 in sequence, wherein the first unwinding roller 11 on the unwinding mechanism 1 unwinds the cloth a, and the second unwinding roller 12 unwinds the cloth b. The utility model aims to bond the cloth a and the cloth together through the gluing form or the ultrasonic form or the gluing and ultrasonic composite form, and the linear transmission mechanism enables the cloth a and the cloth to be transmitted stably, so that the transmission amount of the cloth a and the cloth b is always consistent.
[0022] In this example, a elastic film ultrasonic glue dual-purpose composite machine includes an unwinding mechanism 1, a gluing mechanism 2 and an ultrasonic bonding mechanism 3 connected in sequence from left to right, the gluing mechanism 2 includes a vertically arranged side panel 4, and a glue storage box 5 and a tray 6 are respectively provided at the upper and lower ends of the side panel 4, the unwinding mechanism 1 includes a first connecting plate 7 and a second connecting plate 8 connected to the glue storage box 5, the ultrasonic bonding mechanism 3 includes a third connecting plate 9 and a fourth connecting plate 10 connected to the other end of the glue storage box 5, the first connecting plate 7 and the second connecting plate 8 are arranged opposite to each other, the third connecting plate 9 and the fourth connecting plate 10 are arranged opposite to each other, the first connecting plate 7 is provided with a first unwinding roller 11, the second connecting plate 8 is provided with a second unwinding roller 12, the third connecting plate 9 is provided with a first guide roller 13 and an ultrasonic generator 16, and the fourth connecting plate 10 is provided with a second guide roller 14, abutting roller 15 and a winding roller 18.
[0023] A motor 20 is fixedly provided on the side plate 4, a first gear 21 is rotatably provided on the output shaft of the motor 20, a shaft sleeve 22 is rotatably provided at the bottom of the glue storage box 5, a glue coating rod 23 is provided at the lower end of the shaft sleeve 22, a second gear 25 is provided on the shaft sleeve 22, and a glue coating hole 26 is provided on the glue coating rod 23.
[0024] The first gear 21 is arranged vertically, and the second gear 25 is arranged horizontally. The first gear 21 and the second gear 25 are meshed and transmission-connected.
[0025] The shaft sleeve 22 is provided with a glue injection hole 24 , and the glue coating rod 23 is hollow inside and communicates with the glue injection hole 24 and the glue coating hole 26 .
[0026] Specifically, a solenoid valve (not shown in the figure) is provided in the glue storage box 5 to control the glue discharge.
[0027] When gluing is used for bonding, specifically, the cloth a and the cloth b pass through the two ends of the glue coating rod 23 and contact the glue coating rod 23, and then are coated with glue from the glue coating hole 26, and then the cloth a and the cloth b pass through the first guide roller 13 and the second guide roller 14 respectively for bonding, and then are wound up by the winding roller 18, and the ultrasonic bonding mechanism 3 does not operate at this time;
[0028] Wherein, the first guide roller 13 and the second guide roller 14 are driven by the corresponding electric telescopic rod 19, and the first guide roller 13 and the second guide roller 14 abut against each other, and until the abutment, they are located in the linear position of the cloth conveying of the device, so that cloth a and cloth b are synchronously bonded.
[0029] During winding, the electric telescopic rod 19 corresponding to the winding roller 18 is started, so that the winding roller 18 is located in the linear position of the fabric conveying device, so that the winding is stable.
[0030] The first unwinding roller 11 , the second unwinding roller 12 , the first guide roller 13 , the second guide roller 14 , the abutting roller 15 and the winding roller 18 are all rotatably connected to corresponding connecting plates via an electric telescopic rod 19 .
[0031] The first unwinding roller 11 and the second unwinding roller 12 are disposed at corresponding positions, the first guide roller 13 and the second guide roller 14 are disposed at corresponding positions, and the abutting roller 15 and the winding roller 18 are disposed at corresponding positions.
[0032] The motor 20 is provided with a motor connecting plate 27 , and the top end of the motor connecting plate 27 is fixedly connected to the bottom of the glue storage box 5 .
[0033] Specifically, when ultrasonic bonding is adopted, the gluing mechanism 2 stops operating, the electromagnetic valve (not shown in the figure) on the gluing mechanism 2 is closed, the glue injection hole 24 stops injecting glue, and the cloth a and the cloth b are synchronously transmitted to the ultrasonic generator 16, and the abutting roller 15 abuts against the ultrasonic generator 16, and the cloth a and the cloth b are bonded together while being pressed and subjected to the action of the ultrasonic generator 16. At this time, the abutting roller 15 is in a linear position of the cloth transmission, that is, on the midline of the device transmission. The ultrasonic generator of the utility model adopts an ultrasonic device on the market, which is a prior art, and the model, installation structure, and principle of bonding cloth of the ultrasonic generator are not repeated here;
[0034] Specifically, the utility model can also use a glue coating structure and ultrasonic bonding to simultaneously bond the fabric, and this method can be selected according to different fabric processes.
[0035] Specifically, the utility model is provided with a controller, and mechanical operation is realized through the control of the controller.
[0036] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An elastic film ultrasonic glue dual-purpose compound machine, characterized in that: The invention comprises an unwinding mechanism (1), a gluing mechanism (2) and an ultrasonic bonding mechanism (3) which are connected in sequence from left to right, wherein the gluing mechanism (2) comprises a vertically arranged side plate (4), and the upper and lower ends of the side plate (4) are respectively provided with a glue storage box (5) and a tray (6), the unwinding mechanism (1) comprises a first connecting plate (7) and a second connecting plate (8) connected to the glue storage box (5), and the ultrasonic bonding mechanism (3) comprises a third connecting plate (9) and a fourth connecting plate (10) connected to the other end of the glue storage box (5). 10), the first connecting plate (7) and the second connecting plate (8) are arranged opposite to each other, the third connecting plate (9) and the fourth connecting plate (10) are arranged opposite to each other, the first connecting plate (7) is provided with a first unwinding roller (11), the second connecting plate (8) is provided with a second unwinding roller (12), the third connecting plate (9) is provided with a first guide roller (13) and an ultrasonic generator (16), and the fourth connecting plate (10) is provided with a second guide roller (14), an abutting roller (15) and a winding roller (18).
2. The elastic film ultrasonic glue dual-purpose compound machine according to claim 1, characterized in that: A motor (20) is fixedly provided on the side plate (4), a first gear (21) is rotatably provided on the output shaft of the motor (20), a shaft sleeve (22) is rotatably provided on the bottom of the glue storage box (5), a glue coating rod (23) is provided at the lower end of the shaft sleeve (22), a second gear (25) is provided on the shaft sleeve (22), and a glue coating hole (26) is provided on the glue coating rod (23).
3. The elastic film ultrasonic glue dual-purpose compound machine according to claim 2, characterized in that: The first gear (21) is arranged vertically, the second gear (25) is arranged horizontally, and the first gear (21) and the second gear (25) are meshed and transmission-connected.
4. The elastic film ultrasonic glue dual-purpose compound machine according to claim 2, characterized in that: The shaft sleeve (22) is provided with a glue injection hole (24), and the glue coating rod (23) is hollow inside and is in communication with the glue injection hole (24) and the glue coating hole (26).
5. The elastic film ultrasonic glue dual-purpose compound machine according to claim 1, characterized in that: The first unwinding roller (11), the second unwinding roller (12), the first guide roller (13), the second guide roller (14), the abutment roller (15) and the winding roller (18) are all rotatably connected to corresponding connection plates via an electric telescopic rod (19).
6. The elastic film ultrasonic glue dual-purpose compound machine according to claim 1, characterized in that: The first unwinding roller (11) and the second unwinding roller (12) are arranged in corresponding positions, the first guide roller (13) and the second guide roller (14) are arranged in corresponding positions, and the abutting roller (15) and the winding roller (18) are arranged in corresponding positions.
7. The elastic film ultrasonic glue dual-purpose compound machine according to claim 2, characterized in that: The motor (20) is provided with a motor connecting plate (27), and the top end of the motor connecting plate (27) is fixedly connected to the bottom end of the glue storage box (5).