Inductor feeding device capable of automatically supplementing materials
By designing an inductor loading device that can be automatically fed, automatic loading is achieved using vibrators and feeding mechanisms, the problems of traditional manual operation efficiency and inconvenience are solved, and operating efficiency and equipment flexibility are improved.
Patent Information
- Application Number
- CN202420917110.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the loading process of traditional inductors, manual operation efficiency is low, and the number of inductors in the vibrating disk is limited, which requires manual monitoring and feeding, which is inconvenient to operate.
An inductor loading device that can be automatically fed is designed, including a vibrating disc, a feeding mechanism and a residual material detection assembly. The feeding mechanism consists of a storage hopper, a feeding tank, a guide piece and a waste collection component. Through the function of the first vibrator, the inductor is automatically released from the storage hopper to the feeding tank and introduced into the vibrating plate. The through hole on the bottom surface of the feeding tank is used for waste discharge.
It realizes automatic feeding during the loading of the vibrating plate, simplifies operation, reduces labor intensity, avoids the impact of dust and impurities on subsequent testing, and improves the flexibility and general applicability of the equipment.
Smart Images
Figure CN222664697U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductor production, in particular to an inductor feeding device capable of automatically replenishing materials. Background Art
[0002] Inductor, also known as choke, reactor, dynamic reactor, is a component that can convert electrical energy into magnetic energy and store it. The structure of an inductor is similar to that of a transformer, but it has only one winding. An inductor has a certain inductance, which only hinders the change of current. Inductors are widely used in various fields such as machinery and electricity. Inductors are generally composed of a skeleton, coil winding, shielding cover, packaging material, magnetic core or iron core, etc. Common inductors include magnetic ring inductors, color ring inductors, chip inductors, one-piece molded inductors, etc. Different inductors have different processing requirements. In the processing of some inductors, it is often necessary to transport the inductors to the corresponding equipment for the corresponding process. For example, when performing appearance inspection on the inductor, the inductor needs to be placed in the corresponding position of the visual equipment. In traditional operations, the inductors are placed one by one on the equipment manually, but the manual operation efficiency is low. Vibration disks are also used for loading, but the number of inductors that can be placed in the vibration disk is limited. The staff needs to monitor the remaining inductor in the vibration disk at any time and replenish the material, and the operation is still inconvenient. Utility Model Content
[0003] In order to solve the above problems, the utility model provides an inductor feeding device capable of automatically replenishing materials, which can automatically replenish materials during the vibrator feeding process.
[0004] The utility model is implemented by the following scheme:
[0005] An inductor feeding device capable of automatic feeding comprises a base, a vibration plate arranged on the base, a feeding assembly connected to the vibration plate, a feeding mechanism arranged on the base, wherein the feeding mechanism is arranged on one side of the vibration plate; the feeding mechanism comprises a supporting upright pole arranged on the base, a first bracket connected to the supporting upright pole, a first vibrator arranged on the first bracket, a feeding trough connected to the first vibrator, a second bracket arranged on the supporting upright pole, and a material storage hopper arranged on the second bracket, wherein the material storage hopper is located above the feeding trough, the feeding trough is inclined relative to the horizontal plane, and the lower end of the feeding trough extends to above the vibration plate.
[0006] Furthermore, a material guide is provided at the lower end of the feed feeding trough.
[0007] Furthermore, a plurality of through holes are arranged on the bottom surface of the feeding trough, and waste collecting components for collecting waste impurities are arranged at positions on the bottom surface of the feeding trough corresponding to the through holes.
[0008] Furthermore, the waste collection assembly includes two symmetrically arranged L-shaped connecting members, and a waste collection box connected between the two L-shaped connecting members.
[0009] Furthermore, the through holes are circular holes, and a plurality of the through holes are evenly arranged in a rectangular array.
[0010] Furthermore, the inductor feeding device capable of automatic material replenishment also includes a residual material detection component for detecting residual material, and the residual material detection component includes a detection bracket, a fixing seat arranged on the detection bracket, and a sensor connected to the fixing seat, and the sensor is located above the vibration plate.
[0011] Furthermore, an adjustment component is provided on the base, the vibration disk is provided on the adjustment component, the adjustment component includes a plurality of fixed legs provided on the base, an adjustment rod provided on the fixed legs, an adjustment plate connected to the adjustment rod, and a base provided on the adjustment plate, and the vibration disk is fixed on the base.
[0012] Furthermore, the feeding assembly includes a second vibrator arranged on the base, and a feed channel arranged on the second vibrator, and the feed channel is inclined relative to the horizontal direction.
[0013] Furthermore, the adjusting rod is a threaded rod, and the adjusting plate is fixed to the adjusting rod by a fastener.
[0014] Furthermore, a discharge port is provided at the bottom of the storage hopper, and the discharge port extends to the feeding trough.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] The utility model is provided with a feeding mechanism on one side of the vibration disk. The storage hopper of the feeding mechanism can store a large number of inductors in advance. When the number of inductors in the vibration disk is insufficient, under the action of the first vibrator, the inductors in the storage hopper are released to the feeding trough and quickly enter the vibration disk, without the need for manual monitoring at any time, thus simplifying the operation and reducing the labor intensity. At the same time, the feeding trough is provided with a plurality of through holes, and waste is discharged during the feeding process to avoid dust impurities affecting subsequent detection. On the other hand, the vibration disk is provided on the adjustment plate, and the height can be flexibly adjusted according to actual needs, so that it is more versatile. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a schematic diagram of an inductor feeding device capable of automatically replenishing materials.
[0018] Figure 2 for Figure 1Enlarged view of part A in the middle.
[0019] Figure 3 It is a schematic diagram of the utility model from another angle.
[0020] Included in the picture are:
[0021] Base 1, vibration plate 2, feeding assembly 3, second vibrator 31, feeding channel 32, feeding mechanism 4, supporting upright 41, first bracket 42, first vibrator 43, feeding trough 44, second bracket 45, material storage hopper 46, material guide 47, through hole 48, material discharge port 49, waste collection assembly 5, connecting piece 51, waste collection box 52, residual material detection assembly 6, detection bracket 61, fixing seat 62, sensor 63, adjustment assembly 7, fixed support leg 71, adjustment rod 72, adjustment plate 73, base 74. DETAILED DESCRIPTION
[0022] In order to facilitate those skilled in the art to understand the present invention, the present invention will be further described in detail below in conjunction with specific embodiments and drawings.
[0023] Example 1
[0024] Reference Figures 1 to 3 The present embodiment provides an inductor feeding device capable of automatic feeding, comprising a base 1, a vibration plate 2 disposed on the base 1, a feeding assembly 3 connected to the vibration plate 2, a feeding mechanism 4 disposed on the base 1, and the feeding mechanism 4 is disposed on one side of the vibration plate 2; the feeding mechanism 4 comprises a supporting upright pole 41 disposed on the base 1, a first bracket 42 connected to the supporting upright pole 41, a first vibrator 43 disposed on the first bracket 42, a feeding trough 44 connected to the first vibrator 43, a second bracket 45 disposed on the supporting upright pole 41, and a material storage hopper 46 disposed on the second bracket 45, the material storage hopper 46 is located above the material storage trough 44, the material storage trough 44 is inclined relative to the horizontal plane, and the lower end of the material storage trough 44 extends to the top of the vibration plate 2. A discharge port 49 is disposed at the bottom of the material storage hopper 46, and the discharge port 49 extends to the material storage trough 44. During specific implementation, the discharge port 49 may also be provided with an electrically controlled door, which automatically opens or closes, thereby releasing the inductor in the storage hopper 46 .
[0025] A material guide 47 is disposed at a lower end of the material feeding slot 44. The material guide 47 can guide the inductor in the material feeding slot 44 to a desired position.
[0026] The bottom surface of the feeding groove 44 is provided with a plurality of through holes 48, and a waste collection component 5 for collecting waste impurities is provided at the position corresponding to the through holes 48 on the bottom surface of the feeding groove 44. Since the inductors are centrally loaded, the friction between the inductors may generate dust impurities. Under the action of the first vibrator 43, when the inductors pass through the through holes 48 of the feeding groove 44, the dust impurities are shaken off into the waste collection component 5 to avoid affecting the subsequent appearance inspection.
[0027] The waste collection assembly 5 includes two symmetrically arranged L-shaped connectors 51 and a waste collection box 52 connected between the two L-shaped connectors 51. Specifically, the two L-shaped connectors 51 and the waste collection box 52 form a drawer structure, which is convenient for the staff to pull out the waste collection box 52 for cleaning at any time.
[0028] The through holes 48 are circular holes, and a plurality of the through holes 48 are evenly arranged in a rectangular array. The through holes 48 cover an area of the feed tank 44, thereby maximizing the amount of dust and impurities that can enter the waste collection box 52.
[0029] The inductor feeding device capable of automatically replenishing materials further comprises a residual material detection assembly 6 for detecting residual materials, the residual material detection assembly 6 comprises a detection bracket 61, a fixing seat 62 arranged on the detection bracket 61, and a sensor 63 connected to the fixing seat 62, the sensor 63 being located above the vibration plate 2. The sensor 63 is a photoelectric sensor 63, a distance sensor 63 or a visual sensor 63, etc., and when it is detected that there is no material at the bottom of the vibration plate 2, the storage hopper 46 inputs the inductor into the replenishing slot 44, and the inductor slides down under the action of the first vibrator 43 and falls into the vibration plate 2.
[0030] The feeding assembly 3 includes a second vibrator 31 disposed on the base 74, and a feed channel 32 disposed on the second vibrator 31, wherein the feed channel 32 is inclined relative to the horizontal direction. Specifically, the height of the end of the feed channel 32 away from the vibration plate 2 is lower, so that the inductor can be moved more easily after entering the feed channel 32, and the inductor enters the device at the end of the feed channel 32.
[0031] Example 2
[0032] Reference Figures 1 to 3The present embodiment provides an inductor feeding device capable of automatic feeding, comprising a base 1, a vibration plate 2 disposed on the base 1, a feeding assembly 3 connected to the vibration plate 2, a feeding mechanism 4 disposed on the base 1, and the feeding mechanism 4 is disposed on one side of the vibration plate 2; the feeding mechanism 4 comprises a supporting upright pole 41 disposed on the base 1, a first bracket 42 connected to the supporting upright pole 41, a first vibrator 43 disposed on the first bracket 42, a feeding trough 44 connected to the first vibrator 43, a second bracket 45 disposed on the supporting upright pole 41, and a material storage hopper 46 disposed on the second bracket 45, the material storage hopper 46 is located above the material storage trough 44, the material storage trough 44 is inclined relative to the horizontal plane, and the lower end of the material storage trough 44 extends to the top of the vibration plate 2. A discharge port 49 is disposed at the bottom of the material storage hopper 46, and the discharge port 49 extends to the material storage trough 44. In this embodiment, the discharge port 49 is also provided with an electrically controlled door which can be automatically opened or closed, thereby releasing the inductor in the storage hopper 46 .
[0033] A material guide 47 is disposed at a lower end of the material feeding slot 44. The material guide 47 can guide the inductor in the material feeding slot 44 to a desired position.
[0034] The bottom surface of the feeding groove 44 is provided with a plurality of through holes 48, and a waste collection component 5 for collecting waste impurities is provided at the position corresponding to the through holes 48 on the bottom surface of the feeding groove 44. Since the inductors are centrally loaded, the friction between the inductors may generate dust impurities. Under the action of the first vibrator 43, when the inductors pass through the through holes 48 of the feeding groove 44, the dust impurities are shaken off into the waste collection component 5 to avoid affecting the subsequent appearance inspection.
[0035] The waste collection assembly 5 includes two symmetrically arranged L-shaped connectors 51 and a waste collection box 52 connected between the two L-shaped connectors 51. Specifically, the two L-shaped connectors 51 and the waste collection box 52 form a drawer structure, which is convenient for the staff to pull out the waste collection box 52 for cleaning at any time.
[0036] The through holes 48 are circular holes, and a plurality of the through holes 48 are evenly arranged in a rectangular array. The through holes 48 cover an area of the feed tank 44, thereby maximizing the amount of dust and impurities that can enter the waste collection box 52.
[0037] The inductor feeding device capable of automatically replenishing materials further comprises a residual material detection assembly 6 for detecting residual materials, the residual material detection assembly 6 comprises a detection bracket 61, a fixing seat 62 arranged on the detection bracket 61, and a sensor 63 connected to the fixing seat 62, the sensor 63 being located above the vibration plate 2. The sensor 63 is a photoelectric sensor 63, a distance sensor 63 or a visual sensor 63, etc., and when it is detected that there is no material at the bottom of the vibration plate 2, the storage hopper 46 inputs the inductor into the replenishing slot 44, and the inductor slides down under the action of the first vibrator 43 and falls into the vibration plate 2.
[0038] An adjustment component 7 is provided on the base 1, and the vibration disk 2 is provided on the adjustment component 7. The adjustment component 7 includes a plurality of fixed legs 71 provided on the base 1, an adjustment rod 72 provided on the fixed legs 71, an adjustment plate 73 connected to the adjustment rod 72, and a base 74 provided on the adjustment plate 73, and the vibration disk 2 is fixed on the base 74. In specific implementation, the height of the adjustment plate 73 can be adjusted according to actual needs, and the adjustment plate 73 can be fixed at the height, so that the height of the vibration disk 2 meets the needs. The height of the vibration disk 2 can be flexibly adjusted to adapt to different equipment loading, and the use is more flexible.
[0039] The feeding assembly 3 includes a second vibrator 31 disposed on the base 74, and a feed channel 32 disposed on the second vibrator 31, wherein the feed channel 32 is inclined relative to the horizontal direction. Specifically, the height of the end of the feed channel 32 away from the vibration plate 2 is lower, so that the inductor can be moved more easily after entering the feed channel 32, and the inductor enters the device at the end of the feed channel 32.
[0040] The adjusting rod 72 is a threaded rod, and the adjusting plate 73 is fixed on the adjusting rod 72 by a fastener. When the adjusting plate 73 is adjusted to a suitable height, the fastener is used to lock the adjusting plate 73 at the current position.
[0041] In the description of the present invention, it should be understood that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. For example, "up", "down", "left", "right", etc. are only used to indicate a relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0042] The terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0043] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] Although the utility model is described in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes according to the above content. Therefore, all such substitutions, improvements and changes are included in the scope of the appended claims.
Claims
1. An inductor feeding device capable of automatically replenishing materials, characterized in that: It includes a base, a vibration plate arranged on the base, a feeding assembly connected to the vibration plate, and a feeding mechanism arranged on the base, wherein the feeding mechanism is arranged on one side of the vibration plate; the feeding mechanism includes a supporting pole arranged on the base, a first bracket connected to the supporting pole, a first vibrator arranged on the first bracket, a feeding trough connected to the first vibrator, a second bracket arranged on the supporting pole, and a storage hopper arranged on the second bracket, wherein the storage hopper is located above the feeding trough, the feeding trough is inclined relative to the horizontal plane, and the lower end of the feeding trough extends to above the vibration plate.
2. The inductor feeding device capable of automatic feeding according to claim 1, characterized in that: A material guide is arranged at the lower end of the feeding trough.
3. The inductor feeding device capable of automatic feeding according to claim 1, characterized in that: The bottom surface of the feeding trough is provided with a plurality of through holes, and the positions of the bottom surface of the feeding trough corresponding to the through holes are provided with waste collecting components for collecting waste impurities.
4. The inductor feeding device capable of automatic feeding according to claim 3, characterized in that: The waste collection assembly comprises two symmetrically arranged L-shaped connecting pieces and a waste collection box connected between the two L-shaped connecting pieces.
5. The inductor feeding device capable of automatic feeding according to claim 3, characterized in that: The through holes are circular holes, and a plurality of the through holes are evenly arranged in a rectangular array.
6. The inductor feeding device capable of automatic feeding according to claim 1, characterized in that: The inductor feeding device capable of automatic material replenishment also includes a residual material detection component for detecting residual material, and the residual material detection component includes a detection bracket, a fixing seat arranged on the detection bracket, and a sensor connected to the fixing seat, and the sensor is located above the vibration plate.
7. The inductor feeding device capable of automatic feeding according to claim 1, characterized in that: An adjustment component is arranged on the base, and the vibration disk is arranged on the adjustment component. The adjustment component includes a plurality of fixed legs arranged on the base, an adjustment rod arranged on the fixed legs, an adjustment plate connected to the adjustment rod, and a base arranged on the adjustment plate, and the vibration disk is fixed on the base.
8. The inductor feeding device capable of automatic feeding according to claim 7, characterized in that: The feeding assembly comprises a second vibrator arranged on the base, and a material supply channel arranged on the second vibrator, wherein the material supply channel is arranged inclined relative to the horizontal direction.
9. The inductor feeding device capable of automatic feeding according to claim 7, characterized in that: The adjusting rod is a threaded rod, and the adjusting plate is fixed on the adjusting rod by a fastener.
10. The inductor feeding device capable of automatic feeding according to claim 1, characterized in that: A discharge port is arranged at the bottom of the storage hopper, and the discharge port extends to the feeding trough.