Metallized film unwinding and flattening device
By designing a metallized film unwinding and flattening device that gradually reduces the flattening roller, lifting roller, correction roller and flattening device, the problems of uneven flattening and positional offset of the metallized film after unwinding are solved, and efficient flattening and conveying are achieved.
Patent Information
- Application Number
- CN202421401931.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-19
AI Technical Summary
After unwinding, the metallized film is prone to uneven flattening due to direct passing through the flattening roller, which may cause damage to the flattening roller, and the position offset during unwinding affects the flattening quality.
A metallized film unwinding and flattening device is designed, including a main frame, a plurality of flattening rollers with gradually reduced sizes, lifting rollers, correction rollers and flattening devices. The gradual flattening and position correction of the metallized film is achieved by adjusting the tension by gradually reducing the flattening roller and lifting roller.
The roller damage caused by direct flattening of the metallized film is effectively avoided, the flattening quality is ensured, and the position offset problem is solved through the correction roller and leveling device, ensuring the smooth transportation and flattening of the metallized film.
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Figure CN222757587U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallized film production, in particular to a metallized film unwinding and flattening device. Background Art
[0002] Metallized film is the main material of film capacitors. Metallized film has the characteristics of strong ductility and relatively softness. After the processing of the metallized film is completed, a winding device is required to wind the metallized film. Through the winding form, the metallized film is more convenient to transport and store during the production process. The metallized film is mainly wound on the winding roller. Before the metallized film is used, the unrolled metallized film is bent. These bent metallized films are not conducive to the subsequent processing of the film. The unrolled metallized film needs to be flattened. , so that the treated metallized film remains horizontal. When the metallized film is flattened, the metallized film usually passes directly between the flattening rollers to complete its flattening. However, since the metallized film directly passes through the flattening rollers, it is difficult for the flattening rollers to be in a cyclic and gradual adaptation process during flattening. Direct flattening may cause excessive force on the flattening rollers, thereby causing damage. In addition, when the metallized film is unrolled, the position of the metallized film is often offset, thereby affecting the quality of its flattening. For this reason, we propose a metallized film unwinding and flattening device. Utility Model Content
[0003] The utility model provides a metallized film unwinding and flattening device, which solves the problems raised by the above-mentioned background technology.
[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: a metallized film unwinding and flattening device, including a main frame and a metallized film, a plurality of flattening rollers for flattening the metallized film are installed on the main frame, a positioning roller, a lifting roller and a correction roller are connected to the main frame through an axle pin, and the size of the flattening roller gradually decreases, and the gap between the flattening rollers gradually decreases, the lifting roller can be lifted and lowered to adjust the tension of the metallized film, and the correction roller is provided with two opposite threads, and a flattening device for pressing down the metallized film is installed directly above the positioning roller.
[0005] Optionally, both ends of the lifting roller are movably mounted with sliding blocks, and the sliding blocks are movably connected to the main frame, and the top of the sliding blocks is movably mounted with a threaded rod.
[0006] Optionally, the top end of the threaded rod passes through the top of the main frame, and the threaded rod is threadably mounted on the main frame.
[0007] Optionally, the flattening device includes two oppositely rotating transmission belts, an abutment column and a fixed sleeve, wherein the fixed sleeve is fixed to the outside of the transmission belt, and the abutment column is movably connected to the inside of the fixed sleeve.
[0008] Optionally, the bottom end of the abutment column is arc-shaped, and one end of the abutment column in arc shape can contact the top of the metallized film, and the end of the abutment column in contact with the metallized film is made of rubber material.
[0009] Optionally, a spring is fixedly connected to the top end of the abutment column, and a top end of the spring is fixedly connected to a fixing sleeve.
[0010] Optionally, a fixed frame is fixedly connected to the inner side of the main frame, a plurality of rotating rollers are movably mounted on the fixed frame, every two rotating rollers are sleeved with a transmission belt, and two servo motors are fixedly connected to the fixed frame, and the output shafts of the servo motors are fixedly connected to the rotating rollers.
[0011] The utility model has the following beneficial effects:
[0012] 1. The metallized film unwinding and flattening device can gradually flatten the metallized film through the action of multiple flattening rollers, avoiding damage to the metallized film caused by direct flattening, thereby allowing the metallized film to be flattened step by step, effectively protecting the metallized film, thereby ensuring the flattening quality of the metallized film.
[0013] 2. The metallized film unwinding and flattening device can extend the metallized film from the middle to the outside through the opposite threads on the straightening roller under the action of the rotation of the straightening roller, and can flatten the surface of the taut metallized film. At the same time, under the action of the relative friction between the metallized film and the threads on the straightening roller, the position of the metallized film can be corrected, thereby ensuring that the metallized film can be smoothly transported.
[0014] 3. The metallized film unwinding and flattening device can drive the abutment column to flatten the metallized film from the middle to the outside under the opposite rotation of the transmission belt, and under the action of the spring force, the abutment column can press the metallized film downward, thereby making the abutment column have a better flattening effect on the metallized film and can achieve a better flattening effect on the metallized film. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0017] Figure 3This is a schematic diagram of the structure of the correction roller of the utility model;
[0018] Figure 4 This is a structural schematic diagram of the sliding block connection of the utility model;
[0019] Figure 5 It is a structural schematic diagram of the connection of the fixing frame of the utility model;
[0020] Figure 6 This is a schematic diagram of the structure of the transmission belt connection of the utility model;
[0021] Figure 7 It is a structural schematic diagram of the abutment column connection of the utility model.
[0022] In the figure: 1. Main frame; 2. Metallized film; 3. Flattening roller; 4. Fixed frame; 5. Threaded rod; 6. Sliding block; 7. Positioning roller; 8. Lifting roller; 9. Correction roller; 10. Servo motor; 11. Transmission belt; 12. Abutment column; 13. Rotating roller; 14. Fixed sleeve; 15. Spring. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 5, a metallized film unwinding and flattening device, comprising a main frame 1 and a metallized film 2, a plurality of flattening rollers 3 for flattening the metallized film 2 are installed on the main frame 1, the flattening rollers 3 are driven by a motor, so that the flattening rollers 3 can pull the metallized film 2, and the flattening rollers 3 have the same conveying speed for the metallized film 2 to ensure the smooth conveying of the metallized film 2, the main frame 1 is connected with a positioning roller 7, a lifting roller 8 and a correction roller 9 by an axle pin, so that the positioning roller 7, the lifting roller 8 and the correction roller 9 can be rotated at a fixed position on the main frame 1, and the size of the flattening rollers 3 is gradually reduced, and the gap between the flattening rollers 3 is gradually reduced, so that the metallized film 2 can be gradually flattened, avoiding direct flattening, resulting in the metallized film 2 The force is too great, resulting in damage to the metallized film 2. The lifting roller 8 can be lifted and lowered to adjust the tension of the metallized film 2, so that the metallized film 2 can be transported relatively taut, and two opposite threads are provided on the correction roller 9, which is driven by a motor. Under the rotation of the correction roller 9, the opposite threads thereon can extend the metallized film 2 from the middle to the outside, and can flatten the surface of the taut metallized film 2. At the same time, under the action of the relative friction between the metallized film 2 and the threads on the correction roller 9, the position of the metallized film 2 can be corrected. At the same time, a flattening device for pressing down the metallized film 2 is installed directly above the positioning roller 7, so that the metallized film 2 can be relatively flattened to ensure the flattening quality of the metallized film 2.
[0025] See also Figures 1 to 4 Both ends of the lifting roller 8 are movably covered with sliding blocks 6, and the lifting roller 8 can rotate at a fixed position relative to the sliding block 6. Driven by the sliding block 6, the lifting roller 8 can be adjusted to rise and fall, and the sliding block 6 is movably connected to the main frame 1. The sliding block 6 can move along the main frame 1 along a fixed track. The top of the sliding block 6 is movably covered with a threaded rod 5, and the sliding block 6 can rotate at a fixed position relative to the threaded rod 5.
[0026] See also Figures 1 to 4 The top end of the threaded rod 5 passes through the top of the main frame 1, and the threaded rod 5 is threadedly mounted on the main frame 1. When the threaded rod 5 is rotated, the threaded rod 5 can be raised and lowered, thereby driving the sliding block 6 to move.
[0027] See also Figures 1 to 7The flattening device includes two oppositely rotating transmission belts 11, abutment columns 12 and a fixed sleeve 14. The transmission belt 11 can drive the abutment columns 12 to move from the middle to both sides, and then calender the metallized film 2. The fixed sleeve 14 is fixed on the outside of the transmission belt 11. Driven by the transmission belt 11, the transmission belt 11 can move. The abutment columns 12 are movably connected to the inside of the fixed sleeve 14. Driven by the fixed sleeve 14, the abutment columns 12 can move, and the abutment columns 12 can move along the fixed sleeve 14 along a fixed trajectory.
[0028] See also Figures 1 to 7 The bottom end of the abutment column 12 is arc-shaped, so that the abutment column 12 can pass through the metallized film 2 smoothly, ensuring that the abutment column 12 can pass through the upper surface of the metallized film 2 smoothly. One end of the abutment column 12 in arc shape can contact the top of the metallized film 2. At the same time, the end of the abutment column 12 in contact with the metallized film 2 is made of rubber material, thereby increasing the friction between a single abutment column 12 and the metallized film 2, ensuring that the metallized film 2 can be corrected in time when the metallized film 2 is offset.
[0029] See also Figures 1 to 7 The top of the abutment column 12 is fixedly connected with a spring 15, and the top of the spring 15 is fixedly connected to the fixed sleeve 14. Under the action of the elastic force of the spring 15, the abutment column 12 can press down the metallized film 2, thereby making the abutment column 12 have a better flattening effect on the metallized film 2, thereby making the flattening effect of the metallized film 2 better.
[0030] See also Figures 1 to 7 A fixing frame 4 is fixedly connected to the inner side of the main frame 1, and a plurality of rotating rollers 13 are movably mounted on the fixing frame 4. The rotating rollers 13 can rotate at a fixed position on the fixing frame 4. Every two rotating rollers 13 are sleeved with a transmission belt 11. Driven by the rotating rollers 13, the transmission belt 11 can rotate. Two servo motors 10 are fixedly connected to the fixing frame 4. The output shaft of the servo motor 10 is fixedly connected to the rotating roller 13. Driven by the output shaft of the servo motor 10, the rotating roller 13 can rotate smoothly. The servo motor 10 is a prior art and will not be described in detail herein.
[0031] To sum up, when the metallized film unwinding and flattening device is in use, the metallized film 2 is gradually flattened by the gradually smaller flattening roller 3, which can effectively reduce the reverse force generated by the squeezing of the flattening roller 3, and the rotating threaded rod 5 can drive the sliding block 6 to rise and fall, and then adjust the position of the lifting roller 8, and then properly adjust the tension of the metallized film 2, so that the movement of the metallized film 2 is more stable, and under the rotation of the correction roller 9, the metallized film 2 can be continuously pulled from the middle to both sides, and the metallized film 2 is flattened and corrected, and then driven by the servo motor 10, the rotating roller 13 can be rotated, and driven by the rotating roller 13, the transmission belt 11 can be continuously rotated, and then drive the fixed sleeve 14 thereon to rotate, and its abutment column 12 can contact the metallized film 2, and then under the action of the pulling force of the metallized film 2 continuously moving from the middle phase to the outside, the position of the metallized film 2 can be corrected again, and at the same time, the metallized film 2 can be relatively pressed down and flattened.
[0032] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metallized film unwinding and flattening device, comprising a main frame (1) and a metallized film (2), wherein a plurality of flattening rollers (3) for flattening the metallized film (2) are mounted on the main frame (1), characterized in that: The main frame (1) is connected to a positioning roller (7), a lifting roller (8) and a correction roller (9) via an axle pin, and the size of the flattening roller (3) is gradually reduced, and the gap between the flattening rollers (3) is gradually reduced. The lifting roller (8) can be raised and lowered to adjust the tension of the metallized film (2), and the correction roller (9) is provided with two opposite threads. At the same time, a flattening device for pressing down the metallized film (2) is installed directly above the positioning roller (7).
2. The metallized film unwinding and flattening device according to claim 1, characterized in that: Both ends of the lifting roller (8) are movably mounted with sliding blocks (6), and the sliding blocks (6) are movably connected to the main frame (1), and the top of the sliding blocks (6) is movably mounted with a threaded rod (5).
3. The metallized film unwinding and flattening device according to claim 2, characterized in that: The top end of the threaded rod (5) passes through the top of the main frame (1), and the threaded rod (5) is threadedly mounted on the main frame (1).
4. The metallized film unwinding and flattening device according to claim 1, characterized in that: The flattening device comprises two driving belts (11) rotating in opposite directions, an abutment column (12) and a fixed sleeve (14); the fixed sleeve (14) is fixed on the outside of the driving belt (11); the abutment column (12) is movably connected to the inside of the fixed sleeve (14).
5. The metallized film unwinding and flattening device according to claim 4, characterized in that: The bottom end of the abutment column (12) is in an arc shape, and one end of the abutment column (12) in an arc shape can contact the top of the metallized film (2). At the same time, the end of the abutment column (12) in contact with the metallized film (2) is made of rubber material.
6. The metallized film unwinding and flattening device according to claim 5, characterized in that: The top end of the abutment column (12) is fixedly connected to a spring (15), and the top end of the spring (15) is fixedly connected to a fixed sleeve (14).
7. The metallized film unwinding and flattening device according to claim 1, characterized in that: A fixed frame (4) is fixedly connected to the inner side of the main frame (1), a plurality of rotating rollers (13) are movably mounted on the fixed frame (4), every two rotating rollers (13) are sleeved with a transmission belt (11), and two servo motors (10) are fixedly connected to the fixed frame (4), and the output shaft of the servo motor (10) is fixedly connected to the rotating roller (13).