Stone wire drawing machine
By using multiple conveying rollers and pressing mechanisms arranged at parallel intervals in the stone wire drawing machine, the problem of stone edge collapse or angle drop in traditional stone wire drawing machines is solved, which significantly reduces the material damage rate and improves production efficiency and quality.
Patent Information
- Application Number
- CN202421610408.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Traditional stone wire drawing machines are prone to stone collapse or angle loss when processing stone, resulting in high material damage rate, low production efficiency and quality.
A stone wire drawing machine is designed, and a conveyor roller arranged in parallel space is used instead of the traditional chain belt conveying method, and a pressing mechanism is provided on the rack to ensure the stability of the stone during the conveying process.
The use of conveying rollers improves the stability of the stone during the transmission process, reduces the damage rate during the stone processing, and improves the quality and efficiency of production.
Smart Images

Figure CN222768053U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire drawing machines, in particular to a stone wire drawing machine. Background Art
[0002] Stone is a material widely used in interior and exterior decoration design, curtain wall decoration and public facilities construction. With the development of society, everyone begins to pursue a better living environment. Therefore, the demand for stone is gradually increasing.
[0003] The stone wire drawing machine is a device used for wire drawing on the surface of stone. It uses a specific process to create a similar metal wire drawing effect on the surface of the stone, which can increase the decorativeness and anti-slip properties of the stone. However, when processing materials, traditional stone wire drawing machines often cause stone edges to collapse or corners to fall off. Therefore, a wire drawing machine with more stable transmission is needed to reduce the damage rate during material processing and improve production efficiency. Utility Model Content
[0004] In view of the defects of the prior art, the utility model provides a stone wire drawing machine to reduce the damage rate during material processing and improve production quality and efficiency.
[0005] In order to solve the above problems, the utility model provides a stone wire drawing machine, comprising a frame, a conveying device for conveying stone is arranged on the frame, and a pressing mechanism is also arranged on the frame, and the pressing mechanism is used to press the stone onto the conveying device;
[0006] The conveying device comprises a plurality of conveying rollers arranged in parallel and spaced apart from each other, and the conveying rollers are rotatably connected to the frame;
[0007] A main shaft is arranged on the frame below the clamping mechanism, a plurality of saw blades are arranged on the outer periphery of the main shaft, and the main shaft is located between two adjacent conveying rollers;
[0008] It also includes a driving mechanism, which is drivingly connected to the conveying roller and the main shaft.
[0009] Traditional wire drawing machines use chain pull belts to drag on iron plates to convey stones. When the stones are curved during the transmission process, the stone will be subjected to uneven force, causing the edges and corners of the stones to collapse, increasing the damage rate during the stone drawing process and reducing production efficiency and quality. The utility model effectively improves the stability of the stone during transportation and reduces the damage rate during stone processing by using conveying rollers.
[0010] Preferably, the pressing mechanism comprises a mounting frame, a plurality of pressing rollers are rotatably provided at the bottom of the mounting frame so as to press the stone during the stone wire drawing process so that the stone will not slide randomly.
[0011] Preferably, the mounting frame comprises a plurality of connecting posts connected to the frame and a mounting plate connected to the plurality of connecting posts;
[0012] The pressing roller is mounted on the mounting plate via a guide frame, the guide frame and the mounting plate are slidably matched in the vertical direction, and an elastic member is provided between the guide frame and the mounting plate, the elastic member applies elastic force to the guide frame so that the pressing roller presses the stone.
[0013] Preferably, the guide frame comprises a connecting plate rotatably connected to both ends of the pressing roller, a connecting rod is fixedly connected to the connecting plate, and the connecting rod is slidably connected to the mounting plate;
[0014] The elastic member is sleeved on the outer circumference of the connecting rod, and the elastic member is compressed and abutted between the connecting plate and the mounting plate, so as to better contact the stone when the stone is pressed, and exert downward force on the stone, thereby ensuring the stability of the stone during the wire drawing process.
[0015] Preferably, the connecting column includes a fixed part connected to the frame, and a lifting part telescopically cooperated with the fixed part, and the lifting part is outerly provided with a sleeve, and the sleeve is connected to the mounting plate to facilitate adjustment of the installation height when installing the clamping mechanism, thereby processing stones of different thicknesses.
[0016] Preferably, the outer circumferential surface of the pressing roller is provided with stripes evenly distributed along the axial direction, so as to increase the friction force while pressing, which helps to transmit power more effectively and enhance the guiding effect on the conveyed stone.
[0017] Preferably, a plurality of fixing members are provided on the frame, and both ends of the conveying roller are rotatably connected to the corresponding fixing members, so as to limit the radial position of the conveying roller and improve the accuracy of transmission.
[0018] Preferably, a lifting mechanism is provided on the frame, and a limiting portion is provided on the lifting mechanism. Both ends of the main shaft are rotatably connected to the limiting portion so as to limit the position of the main shaft and improve the accuracy of wire drawing.
[0019] Preferably, the conveying roller includes an active roller and a plurality of driven rollers, the active roller is transmission-connected to the driving mechanism, and the driven roller is transmission-connected to the active roller, so that the active roller drives the driven roller to move, thereby better driving the stone to move forward.
[0020] Preferably, the outer circumference of some of the conveying rollers is covered with a conveyor belt, and a plurality of tensioning rollers for tensioning the conveyor belt are rotatably arranged at the lower part of the frame;
[0021] The conveyor belt includes a connecting portion located at the bottom and a first conveying portion and a second conveying portion located at the top. The first conveying portion and the second conveying portion are arranged at intervals, and the main shaft is located between the first conveying portion and the second conveying portion, so that the stone to be processed can be more stably conveyed to the main shaft position, and the processed stone can be smoothly conveyed out. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0023] Figure 1 An axonometric schematic diagram of a stone wire drawing machine provided in one embodiment of the utility model;
[0024] Figure 2 A schematic diagram of a stone wire drawing machine provided by one embodiment of the utility model from another perspective;
[0025] Figure 3 for Figure 1 A three-dimensional cross-sectional view of a stone wire drawing machine shown;
[0026] Figure 4 for Figure 1 A partial structural schematic diagram of the clamping mechanism shown;
[0027] Figure 5 A partial structural schematic diagram of a stone wire drawing machine provided in one embodiment of the utility model;
[0028] Figure 6 for Figure 1 Schematic diagram of the lifting mechanism shown.
[0029] In the attached drawings, 1-conveying roller; 2-spindle; 3-mounting frame; 4-fixing part; 5-lifting mechanism; 6-conveyor belt; 7-tensioning roller; 101-active roller; 301-pressure roller; 302-connecting column; 303-mounting plate; 304-guide frame; 305-elastic part; 501-limiting part; 502-connecting rod; 503-turntable; 504-screw rod; 601-connecting part; 602-first conveying part; 603-second conveying part; 3021-fixing part; 3022-sleeve; 3023-lifting part; 3041-connecting plate; 3042-connecting rod. DETAILED DESCRIPTION
[0030] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0031] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.
[0032] In the description of the present application, it should be understood that the terms "length", "width", "thickness", "up", "down", "inside", "outside", "axial" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] In addition, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present utility model, the meaning of "plurality" is more than two, unless otherwise clearly and specifically limited.
[0034] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0035] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0036] Reference Figures 1 to 6, this embodiment provides a stone wire drawing machine, including a frame, the frame is provided with a conveying device for conveying stone, and the frame is also provided with a pressing mechanism, the pressing mechanism is used to press the stone onto the conveying device;
[0037] The conveying device comprises a plurality of conveying rollers 1 arranged in parallel and spaced apart from each other, and the conveying rollers 1 are rotatably connected to the frame;
[0038] A main shaft 2 is arranged on the frame below the clamping mechanism, and a plurality of saw blades are arranged on the outer periphery of the main shaft 2, and the main shaft 2 is located between two adjacent conveying rollers 1; specifically, the saw blade installed on the main shaft 2 in this embodiment is a customized saw blade with a diameter of 105 mm, which is lighter than the traditional saw blade with a diameter of 195 mm.
[0039] It also includes a driving mechanism, which includes a motor and a reducer. The output end of the reducer is connected to the conveying roller 1 and the main shaft 2. Specifically, the main shaft 2 and the conveying roller 1 are connected to the driving mechanism through belt drive or chain drive.
[0040] The traditional wire drawing machine uses a chain pull-belt method to drag the stone on the iron plate. When the stone has an arc during the transmission process, the stone will be subjected to uneven force, causing the stone to collapse and fall off, which increases the damage rate of the stone during the wire drawing process and reduces the work efficiency. In this embodiment, a plurality of parallel and spaced conveying rollers 1 are used to replace the traditional chain pull-belt method, which greatly improves the stability of the transmission, effectively avoids the uneven force on the stone during the transportation process, thereby causing the stone to collapse and fall off, reduces the damage rate during the material processing process, and improves the quality and efficiency of production.
[0041] In the embodiment of the present application, the clamping mechanism includes a mounting frame 3, and a plurality of clamping rollers 301 are rotatably provided at the bottom of the mounting frame 3. Specifically, the clamping rollers 301 are linearly distributed along the length and width directions of the device.
[0042] In the embodiment of the present application, the outer circumferential surface of the pressing roller 301 is provided with stripes evenly distributed along the axial direction, so as to increase the friction force while pressing, which helps to transmit power more effectively and enhance the guiding effect on the conveying stone.
[0043] In the embodiment of the present application, the mounting frame 3 includes a plurality of connecting posts 302 connected to the frame and a mounting plate 303 connected to the plurality of connecting posts 302;
[0044] The pressure roller 301 is installed on the mounting plate 303 through the guide frame 304. The guide frame 304 and the mounting plate 303 slide together in the vertical direction, and an elastic member 305 is provided between the guide frame 304 and the mounting plate 303. The elastic member 305 applies elastic force to the guide frame 304 so that the pressure roller 301 presses the stone.
[0045] In the embodiment of the present application, the guide frame 304 includes a connecting plate 3041 rotatably connected to both ends of the pressing roller 301, and a connecting rod 3042 is fixedly connected to the connecting plate 3041, and the connecting rod 3042 is slidably connected to the mounting plate 303;
[0046] The elastic member 305 is sleeved on the outer circumference of the connecting rod 3042 , and the elastic member 305 is compressed and abutted between the connecting plate 3041 and the mounting plate 303 .
[0047] Specifically, the elastic member 305 is a compression spring. When the device is not working, the elastic member 305 is in a relaxed state. When the device starts to draw the stone, the pressure roller 301 contacts the stone, and the connecting rod 3042 moves upward. At this time, the elastic member 305 is in a compressed state, which exerts downward pressure on the stone, making the stone more stably transmitted during the drawing process.
[0048] In the embodiment of the present application, the connecting column 302 includes a fixed portion 3021 connected to the frame, and a lifting portion 3023 that is telescopically matched with the fixed portion 3021, and a sleeve 3022 is provided on the outer cover of the lifting portion 3023. Specifically, the lifting portion 3023 and the sleeve 3022 are rotatably connected in the circumferential direction and relatively fixed in the axial direction, and the lifting portion 3023 is threadedly connected to the fixed portion 3021. In this embodiment, the sleeve 3022 is connected to the mounting plate 303.
[0049] Specifically, since the lifting part 3023 is threadedly connected to the fixed part 3021, the operator can adjust the height of the lifting part 3023 by rotating the lifting part 3023 forward or reversely. When the lifting part 3023 rotates up or down, the sleeve 3022 maintains its position unchanged in the circumferential direction and rises and falls synchronously with the lifting part 3023 in the axial direction, thereby adjusting the height of the mounting plate 303, so that the device can change the installation height of the clamping mechanism according to the thickness of the processed stone, and is suitable for wire drawing processing of stones of various thicknesses.
[0050] In the embodiment of the present application, a lifting mechanism 5 is provided on the frame, the lifting mechanism 5 is provided with a limiting portion 501 , and both ends of the main shaft 2 are rotatably connected to the limiting portion 501 .
[0051] Specifically, the lifting mechanism 5 can be a screw lifting mechanism, a hydraulic lifting mechanism, an electric push rod lifting mechanism, a pneumatic lifting mechanism, etc. In this embodiment, the lifting mechanism 5 is preferably a screw lifting mechanism, and a lifting part is provided at each end of the main shaft 2, and the lifting parts are connected by a connecting rod 502, so that the lifting heights of the two ends of the main shaft 2 are consistent.
[0052] Specifically, the connecting rod 502 is rotatably matched with the frame, and a turntable 503 is coaxially fixedly connected to one end of the connecting rod 502, and the operator can rotate the connecting rod 502 through the turntable 503. The lifting part includes a screw rod 504, which is threadedly connected with the limiting part 501, and the limiting part 501 is slidably matched with the frame in the vertical direction, and the lower part of the screw rod 504 is transmission-connected with the connecting rod 502 to convert the rotation of the connecting rod 502 into the rotation of the screw rod 504. In this embodiment, the two ends of the connecting rod 502 are connected to the corresponding lower part of the screw rod 504 through bevel gear transmission. When the connecting rod 502 rotates, the screw rod 504 rotates, and the limiting part 501 is slidably matched with the frame, so that the limiting part 501 is lifted and lowered, thereby driving the main shaft 2 to lift and lower. The use of this lifting mechanism 5 makes a series of cumbersome operations of lifting and lowering the main shaft 2 during disassembly simpler, and effectively improves the work efficiency.
[0053] In the embodiment of the present application, a plurality of fixing members 4 are provided on the frame, and both ends of the conveying roller 1 are rotatably connected to the corresponding fixing members 4 . Specifically, the fixing members 4 are fixed by bolts.
[0054] In the embodiment of the present application, the conveying roller 1 includes a driving roller 101 and a plurality of driven rollers, and the driving roller 101 is connected to the driving mechanism by transmission, and specifically, the driving roller 101 is connected to the belt at the output end of the reducer in the driving mechanism. In this embodiment, the driven roller is connected to the driving roller 101 by transmission, and specifically, one end of the driving roller 101 and the driven roller is provided with a sprocket, and the power is transmitted to the driven roller through the driving roller 101 through the meshing of the chain with the corresponding sprocket.
[0055] In the embodiment of the present application, the outer periphery of part of the conveying roller 1 is covered with a conveyor belt 6, and a plurality of tensioning rollers 7 for tensioning the conveyor belt 6 are rotatably arranged at the lower part of the frame; specifically, the surfaces of the conveying roller 1 and the tensioning roller 7 have a certain friction force to make the transmission more stable.
[0056] The conveyor belt 6 includes a connecting portion 601 at the bottom and a first conveying portion 602 and a second conveying portion 603 at the top. The first conveying portion 602 and the second conveying portion 603 are arranged at intervals, and the main shaft 2 is located between the first conveying portion 602 and the second conveying portion 603 .
[0057] Specifically, the outer surface of the conveyor belt 6 is provided with a deeper anti-skid texture, which increases the friction between the conveyor belt and the stone, so as to prevent the stone from slipping during the wire drawing process.
[0058] Working principle: The operator puts the stone to be processed from one end of the equipment, places it on the conveyor roller 1, and the front end of the stone is placed on the conveyor belt 6. Since the conveyor roller 1 is in a rotating state when working, it drives the conveyor belt 6 to move. At this time, the contact between the stone and the conveyor roller 1 is rolling contact, and the stone is in a relatively static state with the conveyor belt 6. When the stone is transported to the bottom of the clamping mechanism, the clamping mechanism exerts downward pressure on the stone, so that the stone is in a stable state during the processing. Then, the stone reaches the middle position between the first conveying part 602 and the second conveying part 603, and the saw blade on the main shaft 2 performs wire drawing on the lower surface of the stone. As the conveyor belt 6 continues to move forward, the processed stone is output from the other end.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A stone wire drawing machine, characterized in that: include: A frame, on which a conveying device for conveying stones is arranged, and a pressing mechanism is also arranged on the frame, and the pressing mechanism is used to press the stones onto the conveying device; The conveying device comprises a plurality of conveying rollers (1) arranged in parallel and at intervals, and the conveying rollers (1) are rotatably connected to the frame; A main shaft (2) is arranged on the frame below the clamping mechanism, a plurality of saw blades are arranged on the outer periphery of the main shaft (2), and the main shaft (2) is located between two adjacent conveying rollers (1); It also comprises a driving mechanism which is drivingly connected to the conveying roller (1) and the main shaft (2).
2. A stone wire drawing machine according to claim 1, characterized in that: The clamping mechanism comprises a mounting frame (3), and a plurality of clamping rollers (301) are rotatably arranged at the bottom of the mounting frame (3).
3. A stone wire drawing machine according to claim 2, characterized in that: The mounting frame (3) comprises a plurality of connection posts (302) connected to the frame and a mounting plate (303) connected to the plurality of connection posts (302); The pressing roller (301) is mounted on the mounting plate (303) via a guide frame (304), the guide frame (304) and the mounting plate (303) are slidably matched in the vertical direction, and an elastic member (305) is provided between the guide frame (304) and the mounting plate (303), and the elastic member (305) applies elastic force to the guide frame (304) so that the pressing roller (301) presses the stone.
4. A stone wire drawing machine according to claim 3, characterized in that: The guide frame (304) comprises a connecting plate (3041) rotatably connected to both ends of the pressing roller (301), a connecting rod (3042) being fixedly connected to the connecting plate (3041), and the connecting rod (3042) is slidably connected to the mounting plate (303); The elastic member (305) is sleeved on the outer circumference of the connecting rod (3042), and the elastic member (305) is compressed and abutted between the connecting plate (3041) and the mounting plate (303).
5. The stone wire drawing machine according to claim 3, characterized in that: The connecting column (302) comprises a fixing portion (3021) connected to the frame, and a lifting portion (3023) telescopically matched with the fixing portion (3021); a sleeve (3022) is provided on the outer shell of the lifting portion (3023); and the sleeve (3022) is connected to the mounting plate (303).
6. A stone wire drawing machine according to claim 2, characterized in that: The outer circumferential surface of the pressing roller (301) is provided with stripes evenly distributed along the axial direction.
7. The stone wire drawing machine according to claim 1, characterized in that: A plurality of fixing members (4) are arranged on the frame, and two ends of the conveying roller (1) are rotatably connected to corresponding fixing members (4).
8. The stone wire drawing machine according to claim 1, characterized in that: The frame is provided with a lifting mechanism (5), the lifting mechanism (5) is provided with a limiting portion (501), and both ends of the main shaft (2) are rotatably connected to the limiting portion (501).
9. The stone wire drawing machine according to claim 1, characterized in that: The conveying roller (1) comprises a driving roller (101) and a plurality of driven rollers, the driving roller (101) being transmission-connected to the driving mechanism, and the driven rollers being transmission-connected to the driving roller (101).
10. The stone wire drawing machine according to claim 1, characterized in that: The outer circumference of a portion of the conveying rollers (1) is covered with a conveyor belt (6), and a plurality of tensioning rollers (7) for tensioning the conveyor belt (6) are rotatably arranged at the lower part of the frame; The conveyor belt (6) includes a connecting portion (601) located at the bottom and a first conveying portion (602) and a second conveying portion (603) located at the top. The first conveying portion (602) and the second conveying portion (603) are arranged at intervals, and the main shaft (2) is located between the first conveying portion (602) and the second conveying portion (603).