Vacuum sealer with depressurization and stable wet pumping functions

By setting monitoring components and switching components in the vacuum chamber of the vacuum sealer, and combining the vacuum pump and the air blowing component, real-time monitoring and adjustment of liquid back-up during the vacuum extraction process is achieved, the problem of liquid being extracted is solved, and the sealing quality and equipment reliability are improved.

CN222769711UActive Publication Date: 2025-04-18XIAMEN ZHUOCHENG ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202421709410.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-04-18
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

During the vacuum extraction process of existing vacuum sealers, if the packaged items contain liquid or have high moisture content, too much liquid is easily extracted together, resulting in incomplete sealing or poor sealing effect.

Method used

A vacuum sealer with buck-stable wet pump is designed, and the vacuum pump and the air blowing assembly are matched with the vacuum pump. During the vacuum extraction process, the monitoring component monitors the liquid in the vacuum bag in real time. Once it is detected that the liquid is extracted and approaches the opening of the vacuum bag, the main control board switches to the blowing mode by switching the component, blows part of the gas back to the vacuum chamber, adjusts the negative pressure inside the vacuum chamber, and the reduced negative pressure will cause the liquid inside the vacuum bag to retreat, prevent the liquid from being extracted.

Benefits of technology

By effectively preventing liquid from entering the vacuum pump and sealing area, sealing integrity and effect are ensured, and sealing quality and equipment reliability are improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a vacuum sealing machine with pressure reduction and stable wet pumping functions. The vacuum sealing machine comprises a vacuum cavity arranged in a main machine body and a vacuum bag with an opening inserted into the vacuum cavity. The monitoring assembly, the air blowing assembly, the main control board, the vacuum pump and the switching assembly are arranged in the main machine body, and the monitoring assembly and the switching assembly are arranged in the vacuum cavity and matched with the vacuum pump and the air blowing assembly. In the vacuumizing process, the monitoring assembly monitors the condition of liquid in the vacuum bag in real time, once it is detected that the liquid is extracted and is close to an opening of the vacuum bag, the main control panel is switched to the blowing mode through the switching assembly, part of gas is blown back to the vacuum cavity, the negative pressure in the vacuum cavity is adjusted, and the liquid in the vacuum bag returns due to the reduced negative pressure; the liquid is prevented from being extracted. Liquid can be effectively prevented from entering the vacuum pump and a sealing area, the sealing integrity and effect are ensured, and the sealing quality and the reliability of equipment are improved.
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Description

Technical Field

[0001] The utility model discloses a vacuum sealing machine with pressure-reducing stable wet extraction function, belonging to the technical field of vacuum sealing machines. Background Art

[0002] Vacuum sealer is a kind of equipment widely used in food, medicine, chemical industry and other industries. Its main function is to extract the air in the product packaging bag, form a vacuum state and then seal it. The purpose of doing so is to extend the shelf life of the product, prevent oxidation, moisture, mildew and corrosion, etc.

[0003] A major problem faced by existing vacuum sealers during the vacuuming process is that if the packaged items contain liquid or have a high water content, too much liquid is easily extracted together, resulting in incomplete sealing or poor sealing effect. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a vacuum sealing machine with pressure-reducing and stable wet extraction to solve the problems of the prior art.

[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0006] A vacuum sealing machine with pressure-reducing and stable wet extraction, comprising:

[0007] A vacuum chamber is arranged inside the main body, and a vacuum bag is inserted into the vacuum chamber through an opening;

[0008] A monitoring component, a blowing component, a main control board, a vacuum pump, and a switching component are arranged in the main body, wherein the monitoring component is located on one side of the vacuum bag, and the vacuum pump / blowing component is connected to the vacuum chamber through the switching component;

[0009] The main control board is electrically connected to the detection component, the blowing component, the vacuum pump, and the switching component;

[0010] The vacuum pump cooperates with the vacuum chamber to form a negative pressure state, and the gas inside the vacuum bag is extracted. The liquid inside the vacuum bag flows through a preset area, and the monitoring component identifies and feeds back to the main control board. Through the cooperation of the main control board and the switching component, the vacuum pump is switched to a blowing component to transport gas toward the vacuum chamber to make the liquid inside the vacuum bag retreat.

[0011] As a further improvement, the main body includes a lower body and a cover rotatably mounted on one side of the lower body, and the cover rotatably covers the lower body to form a vacuum chamber inside.

[0012] As a further improvement, the vacuum bag is provided with a sealing portion on one side close to the opening;

[0013] It also includes a sealing component arranged inside the main body, and the sealing component abuts against the sealing part.

[0014] As a further improvement, the monitoring component includes an infrared sensor, which is installed on the cover / lower body close to the outside of the vacuum chamber, and the infrared sensor monitors the sealing part facing the outside.

[0015] As a further improvement, the blowing assembly includes a blowing motor, and the blowing motor is electrically connected to the main control board.

[0016] As a further improvement, the switching component includes a solenoid valve, the solenoid valve is electrically connected to the main control board, and the blowing motor is connected to the vacuum chamber through the solenoid valve.

[0017] As a further improvement, the monitoring component further comprises a visual sensor, wherein the visual sensor is mounted on the outer side of the cover close to the vacuum chamber, and the visual sensor monitors the vacuum bag toward the outer side of the main body.

[0018] The beneficial effects of the utility model are:

[0019] The utility model arranges a monitoring component and a switching component in the vacuum chamber, in conjunction with a vacuum pump and a blowing component. During the vacuuming process, the monitoring component monitors the liquid situation in the vacuum bag in real time. Once it is detected that the liquid is extracted and approaches the opening of the vacuum bag, the main control board switches to the blowing mode through the switching component, blows part of the gas back to the vacuum chamber, and adjusts the negative pressure inside the vacuum chamber. The reduced negative pressure will cause the liquid inside the vacuum bag to retreat, preventing the liquid from being extracted. It can effectively prevent liquid from entering the vacuum pump and the sealing area, ensure the integrity and effect of the sealing, and improve the sealing quality and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 The utility model is a schematic diagram of the expanded structure of a vacuum sealing machine with pressure reduction and stable wet extraction.

[0022] Figure 2 The utility model is a schematic diagram of the closing structure of a vacuum sealing machine with pressure reduction and stable wet extraction.

[0023] Figure 3The utility model is a schematic diagram of the internal structure of a vacuum sealing machine with pressure reduction and stable wet extraction.

[0024] Figure 4 The utility model is a schematic diagram of module connection of a vacuum sealer with pressure reduction and stable wet extraction.

[0025] 1. Main body; 2. Vacuum chamber; 3. Vacuum bag; 4. Monitoring component; 5. Blowing component; 6. Main control board; 7. Vacuum pump; 8. Switching component; 9. Preset area; 11. Lower body; 12. Machine cover; 31. Sealing part; 10. Sealing component; 41. Infrared sensor; 51. Blowing motor; 52. Pipeline; 81. Solenoid valve; 42. Visual sensor. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0027] In the description of the present utility model, the terms "second" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "second" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0028] A major problem faced by existing vacuum sealers during the vacuuming process is that if the packaged items contain liquid or have a high water content, too much liquid is easily extracted together, resulting in incomplete sealing or poor sealing effect.

[0029] Reference Figure 1-4 As shown, a vacuum sealer with pressure-reducing stable wet extraction comprises:

[0030] A vacuum chamber 2 is arranged inside the main body 1, and a vacuum bag 3 whose opening is inserted into the vacuum chamber 2;

[0031] A monitoring component 4, a blowing component 5, a main control board 6, a vacuum pump 7, and a switching component 8 are arranged in the main body 1, wherein the monitoring component 4 is located on one side of the vacuum bag 3, and the vacuum pump 7 / blowing component 5 is connected to the vacuum chamber 2 through the switching component 8;

[0032] The main control board 6 is electrically connected to the detection component, the blowing component 5, the vacuum pump 7, and the switching component 8;

[0033] The vacuum pump 7 cooperates with the vacuum chamber 2 to form a negative pressure state, and the gas inside the vacuum bag 3 is extracted. The liquid inside the vacuum bag 3 flows through the preset area 9, and the monitoring component 4 identifies and feeds back to the main control board 6. Through the cooperation of the main control board 6 and the switching component 8, the vacuum pump 7 is switched to the blowing component 5 to transport gas toward the vacuum chamber 2, so that the liquid inside the vacuum bag 3 retreats.

[0034] By setting the monitoring component 4 and the switching component 8 in the vacuum chamber 2, and cooperating with the vacuum pump 7 and the blowing component 5. During the vacuuming process, the monitoring component 4 monitors the liquid situation in the vacuum bag 3 in real time. Once it is detected that the liquid is extracted and approaches the opening of the vacuum bag 3, the main control board 6 switches to the blowing mode through the switching component 8, blows part of the gas back to the vacuum chamber 2, and adjusts the negative pressure inside the vacuum chamber 2. The reduced negative pressure will cause the liquid inside the vacuum bag 3 to retreat and prevent the liquid from being extracted. It can effectively prevent the liquid from entering the vacuum pump 7 and the sealing area, ensure the integrity and effect of the sealing, and improve the sealing quality and reliability of the equipment.

[0035] The main body 1 includes a lower body 11 and a cover 12 rotatably mounted on one side of the lower body 11 , and the cover 12 rotatably covers the lower body 11 to form a vacuum chamber 2 inside.

[0036] The vacuum bag 3 is provided with a sealing portion 31 near the opening side;

[0037] The main body 1 further includes a sealing assembly 10 disposed inside the main body 1 , and the sealing assembly 10 abuts against the sealing portion 31 .

[0038] Among them, the sealing assembly 10 generally includes a heating bar: used to heat the sealing part 31 of the vacuum bag 3 to melt and bond it together, thereby achieving sealing. Pressure strip: works with the heating bar to ensure that the sealing part 31 can fit tightly when heated to ensure the firmness of the seal. Temperature sensor: used to monitor the temperature of the heating bar to ensure that the heating temperature is within an appropriate range to avoid overheating or underheating. Cooling system: after the sealing is completed, the sealing is quickly solidified by cooling the heating bar and the sealing part 31 to increase the sealing effect. These components work together to ensure that the sealing part 31 of the vacuum bag 3 can be quickly and firmly sealed after the vacuuming is completed, avoiding problems such as incomplete sealing or poor sealing.

[0039] Since the sealing assembly 10 is provided in every vacuum sealing machine and is not the focus of this solution, it will not be described in detail.

[0040] In order to accurately prevent liquid from entering the sealing portion 31 that is in contact with the sealing assembly 10 , the preset area 9 is located in the area of ​​the sealing portion 31 facing outward.

[0041] Since this area is close to the sealing portion 31, the location of liquid outflow can be detected more accurately and timely, and identification and feedback can be performed before the liquid reaches the sealing portion 31, so that measures can be taken quickly to prevent the liquid from affecting the sealing effect.

[0042] By monitoring this area, the blowing mode can be switched to before the liquid approaches the sealing portion 31, and the liquid can be retracted to prevent the liquid from entering the sealing portion 31. This effectively reduces the impact of the liquid on the sealing quality and ensures the firmness and integrity of the sealing.

[0043] Preventing liquid from entering the sealing portion 31 can not only ensure the quality of each seal, but also reduce the damage of the liquid to the internal components of the sealing machine, thereby extending the service life of the equipment and improving the reliability of the sealing machine.

[0044] In order to detect the dynamics of the liquid more sensitively, the monitoring component 4 includes an infrared sensor 41, which is installed on the cover 12 / lower body 11 close to the outside of the vacuum chamber 2. The infrared sensor 41 monitors the outer portion of the sealing portion 31.

[0045] The infrared sensor 41 has high sensitivity and can detect the presence of liquid quickly and accurately, ensuring timely feedback of information and preventing liquid from entering the sealing portion 31 .

[0046] The infrared sensor 41 is non-contact, which means that it does not come into direct contact with the liquid, thereby avoiding the problem of the sensor being damaged or contaminated by contact with the liquid and improving the durability and reliability of the sensor.

[0047] Installing the infrared sensor 41 on the cover 12 or the lower body 11 outside the vacuum chamber 2 can better protect the sensor from the high pressure and liquid environment in the vacuum chamber 2, thereby extending its service life.

[0048] By monitoring the portion of the sealing portion 31 facing outward, the infrared sensor 41 can accurately identify the location where the liquid flows out, and take measures before the liquid reaches the sealing portion 31 to prevent the liquid from entering the sealing area, thereby ensuring the sealing effect.

[0049] Through efficient and accurate liquid monitoring and feedback mechanism, it can effectively prevent the interference of liquid on the sealing process, ensure the integrity and quality of the seal, and improve the overall performance of the sealing machine.

[0050] The blowing assembly 5 includes a blowing motor 51 , and the blowing motor 51 is electrically connected to the main control board 6 .

[0051] The main function of the air blowing motor 51 in the vacuum sealer is to remove liquid or impurities by blowing air, thereby ensuring the cleanliness and dryness of the sealing portion 31, thereby improving the quality and effect of the sealing.

[0052] The blowing motor 51 generates airflow, and the blowing motor 51 is electrically connected to the main control board 6. Accurate blowing operation can be achieved through the control of the main control board 6, and the blowing process can be performed in time in conjunction with the monitoring of the sensor.

[0053] In this embodiment, a micro motor is used, which is small in size and easy to install inside the device without taking up too much space. The micro motor usually has low power consumption, and has low energy consumption while maintaining an effective blowing function.

[0054] The micro motor is small in size and can be easily integrated into the equipment without taking up too much space. It is light in weight and has little impact on the overall weight of the equipment, which is conducive to the lightweight design of the equipment.

[0055] Usually, the noise is low during operation, which improves the silent effect of the device and enhances the user experience. In addition, the micro motor has a fast response speed and can quickly start blowing when liquid is detected to prevent liquid from entering the sealing portion 31.

[0056] The shell of the air blowing motor 51 adopts a commercially available motor. For example, a commonly seen micro air blowing motor 51 on the market is Nidec24H700S001:

[0057] Size: 24mm diameter, voltage: 12V, power: 1.2W, features: high efficiency, low noise, low power consumption, suitable for a variety of small household appliances and industrial equipment.

[0058] Mabuch i FA-130RA: Size: 20mm diameter, 15mm thickness, Voltage: 3-6V, Power: 0.5W, Features: Widely used in toys, power tools, household appliances and other fields, with high reliability and long life.

[0059] Maxon 110191: Size: 22mm diameter, Voltage: 24V, Power: 2.4W, Features: high efficiency, precision control, commonly used in medical equipment and precision instruments.

[0060] In this embodiment, a micro motor can be selected as the blowing motor 51, and a suitable model can be selected according to specific needs to realize the blowing function, thereby ensuring the stable operation and efficient sealing effect of the vacuum sealing machine.

[0061] The switching assembly 8 includes a solenoid valve 81 , which is electrically connected to the main control board 6 , and the blowing motor 51 is connected to the vacuum chamber 2 via the solenoid valve 81 .

[0062] By controlling the electromagnetic valve 81 through the main control board 6, the start and stop time of the blowing motor 51 can be accurately adjusted to achieve accurate control of the blowing process. This control method can flexibly adjust the intensity and duration of the blowing according to actual needs to ensure that the liquid at the sealing part 31 is completely removed.

[0063] The solenoid valve 81 can open the blowing channel only when needed according to the detected liquid conditions, thereby reducing unnecessary blowing operations, reducing energy consumption, and improving the energy utilization efficiency of the equipment.

[0064] By controlling the opening and closing of the electromagnetic valve 81, the air blowing motor 51 can be prevented from running continuously for a long time, thereby reducing wear and tear and extending the service life of the motor. At the same time, this arrangement can also prevent liquid from flowing back to the air blowing motor 51, protecting the motor from liquid erosion.

[0065] The entire system is automatically controlled by the main control board 6 without manual intervention, which greatly improves the automation and intelligence level of the equipment, making user operation easier and providing a better experience.

[0066] Among them, the main control board 6 is an IC board.

[0067] The liquid and impurities in the sealing portion 31 can be effectively removed through the precisely controlled blowing process, ensuring that the sealing area is dry and clean, thereby improving the sealing quality and sealing effect and preventing sealing failure or leakage.

[0068] In order to more accurately determine the liquid flow dynamics, the monitoring component 4 also includes a visual sensor 42, which is installed on the outer side of the cover 12 close to the vacuum chamber 2. The visual sensor 42 monitors the vacuum bag 3 toward the outer side of the main body 1.

[0069] The combination of the visual sensor 42 and the infrared sensor 41 can provide more comprehensive monitoring data. The visual sensor 42 is good at capturing detailed images, while the infrared sensor 41 can detect in low light or obstructed conditions. The two complement each other and improve the accuracy and reliability of monitoring.

[0070] The visual sensor 42 can accurately detect the position, shape and liquid overflow of the vacuum bag 3, while the infrared sensor 41 can detect temperature changes or other physical characteristics, thereby providing double verification to ensure the correctness of the state of the vacuum bag 3 during the sealing process.

[0071] The infrared sensor 41 can quickly respond to the approach of an object or temperature changes, while the visual sensor 42 provides detailed image data. The combination of the two can more quickly feedback abnormal conditions of the vacuum bag 3, and the main control board 6 can make timely adjustments to improve the response speed and sealing efficiency of the equipment.

[0072] A higher level of automatic monitoring and control can be achieved through the coordinated work of the visual sensor 42 and the infrared sensor 41. The main control board 6 can perform a comprehensive analysis based on the data provided by the two sensors, automatically adjust the sealing parameters, reduce manual intervention, and improve production efficiency.

[0073] Dual sensor monitoring can detect potential problems earlier, such as liquid overflow or abnormal position of vacuum bag 3, and issue alarms or take measures in time to prevent equipment failure or operating accidents and protect the safety of equipment and operators.

[0074] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0075] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0076] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A vacuum sealer with pressure-reducing and stable wet extraction, characterized in that: include: A vacuum chamber (2) is arranged inside the main body (1), and a vacuum bag (3) is inserted into the vacuum chamber (2) through an opening; A monitoring component (4), an air blowing component (5), a main control board (6), a vacuum pump (7), and a switching component (8) are arranged in the main body (1), wherein the monitoring component (4) is located on one side of the vacuum bag (3), and the vacuum pump (7) / air blowing component (5) is connected to the vacuum chamber (2) via the switching component (8); The main control board (6) is electrically connected to the detection component, the air blowing component (5), the vacuum pump (7), and the switching component (8); The vacuum pump (7) cooperates with the vacuum chamber (2) to form a negative pressure state, and the gas inside the vacuum bag (3) is extracted. The liquid inside the vacuum bag (3) flows through a preset area (9), and the monitoring component (4) identifies and feeds back to the main control board (6). Through the cooperation of the main control board (6) and the switching component (8), the vacuum pump (7) is switched to the blowing component (5), and the gas is transported toward the vacuum chamber (2), so that the liquid inside the vacuum bag (3) retreats.

2. A vacuum sealer with pressure-reducing and stable wet extraction according to claim 1, characterized in that: The main body (1) comprises a lower body (11) and a cover (12) rotatably mounted on one side of the lower body (11); the cover (12) rotatably covers the lower body (11) to form a vacuum chamber (2) inside.

3. A vacuum sealer with pressure-reducing and stable wet extraction according to claim 2, characterized in that: The vacuum bag (3) is provided with a sealing portion (31) on one side close to the opening; It also comprises a sealing component (10) arranged inside the main body (1), wherein the sealing component (10) abuts against the sealing portion (31).

4. The vacuum sealer with pressure-reducing and stable wet extraction according to claim 3, characterized in that: The monitoring component (4) comprises an infrared sensor (41), and the infrared sensor (41) is installed on the cover (12) / lower body (11) close to the outside of the vacuum chamber (2), and the infrared sensor (41) monitors the sealing portion (31) facing the outside.

5. A vacuum sealer with pressure-reducing and stable wet extraction according to claim 4, characterized in that: The air blowing assembly (5) comprises an air blowing motor (51), and the air blowing motor (51) is electrically connected to the main control board (6).

6. A vacuum sealer with pressure-reducing and stable wet extraction according to claim 5, characterized in that: The switching assembly (8) comprises a solenoid valve (81), the solenoid valve (81) is electrically connected to the main control board (6), and the blowing motor (51) is connected to the vacuum chamber (2) via the solenoid valve (81).

7. A vacuum sealer with pressure-reducing and stable wet extraction according to claim 1 or 6, characterized in that: The monitoring component (4) further comprises a visual sensor (42), wherein the visual sensor (42) is mounted on the outer side of the cover (12) close to the vacuum chamber (2), and the visual sensor (42) monitors the outer part of the vacuum bag (3) facing the main body (1).