Batch automatic cutting equipment for biomass fuel rods
By designing a batch automatic cutting equipment for biomass fuel rods, adjusting the cutting length and drying the fuel rods in the heating box, the problems of difficulty in adjusting the cutting length, undrying the fuel rods and uneven fractures in the existing equipment are solved, and flexible adjustment of the cutting length and sufficient drying of the fuel rods are achieved.
Patent Information
- Application Number
- CN202420746819.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing biomass fuel rod cutting equipment is difficult to adjust the cutting length during the cutting process, and the fuel rod is not completely dry and affects combustion, and the fracture opening is uneven.
A biomass fuel rod batch automatic cutting equipment is designed. By movably setting a baffle on the outside of the discharge plate and setting a cutting tool to connect to the end of the discharge plate, the distance between the baffle and the end of the discharge plate is adjusted by using an adjustment mechanism to adjust the cutting length, and at the same time, a heating box is arranged on the outside of the discharge plate to dry the fuel rod.
It realizes convenient adjustment of the cutting length of the fuel rod, ensuring that the fuel rod is fully dry after cutting, and the fracture is flat, improving combustion efficiency and simplicity of operation of the equipment.
Smart Images

Figure CN222807196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of biomass fuel production equipment, in particular to a batch automatic cutting device for biomass fuel rods. Background Art
[0002] China is a populous country with a rapidly developing economy. It faces the dual pressures of economic growth and environmental protection. 80% of the Chinese population lives in rural areas. Biomass energy such as straw and firewood is the main fuel for rural life. Although the use of commodity energy such as coal in rural areas has increased rapidly, biomass energy still occupies an important position. The development of biomass energy technology is of special significance to China's energy structure and environmental improvement. Biomass fuel is a block of environmentally friendly new energy produced by processing straw, rice straw, rice husk, peanut shell, corn cob, oil tea shell, cottonseed shell and "three wastes". It uses agricultural and forestry waste as raw materials and is made into various shapes through crushing, mixing, extrusion, drying and other processes. Among them, biomass combustion rods are one of them.
[0003] At present, after the biomass fuel rods are extruded from the equipment, special cutting equipment is required to cut the biomass fuel rods. However, the existing fuel rods need to adjust the cutting length according to the actual processing length requirements during the cutting process, and the extruded fuel rods are not completely dried as a whole, which affects the subsequent combustion and easily makes the fracture uneven when cutting. Based on this, it is necessary to design a structure for portable adjustment of the cutting length of the biomass fuel rods and a cutting device for drying the discharged fuel rods to meet the actual production needs. Utility Model Content
[0004] The utility model solves the technical problems raised in the background technology by designing a batch automatic cutting device for biomass fuel rods, and proposes the following technical solutions:
[0005] The invention discloses an automatic batch cutting device for biomass fuel rods, comprising a discharge plate and a cutting tool docked above the end position of the discharge plate, a plurality of discharge troughs are evenly arranged on the upper end surface of the discharge plate, an arc cover is fixedly connected to the top of the discharge plate, and a heating box is fixedly connected to the bottom of the discharge plate, the bottom of the discharge plate and the outer side of the arc cover are fixedly connected with interconnected connecting pipes, and the connecting pipes are connected and docked to the inner cavity of the heating box, the inner walls of the discharge trough and the arc cover are provided with air outlets connected to the connecting pipes, a baffle is movably arranged on the outer side of the end position of the discharge plate, mounting blocks are fixedly connected to the outer sides of the discharge plate and the baffle, and the relative mounting blocks are connected by an adjustment mechanism.
[0006] Preferably, a mounting plate is fixedly connected to the outer side of the bottom of the discharge plate, and the mounting plate is detachably fixedly connected to the external structure by fasteners, and a switch panel is also provided on the outer side of the mounting plate.
[0007] Preferably, the inner cavity of the heating box is provided with a heating wire and an exhaust fan, and the outer side of the heating box is provided with an air inlet connected to the heating wire, and the air inlet is provided with a filter tip, the air inlet end of the exhaust fan is connected to the heating wire, and the air outlet end of the exhaust fan is connected to the connecting pipe.
[0008] Preferably, a mounting bracket is fixedly connected to the upper end of the arc-shaped cover, and an electric push rod for driving the cutting tool to move up and down is fixedly connected to the upper end of the mounting bracket.
[0009] Preferably, the adjustment mechanism includes a movable rod and a fixed rod, the movable rod is fixedly connected to the mounting block outside the baffle, the fixed rod is fixedly connected to the mounting block outside the discharge plate, and the movable rod is movably plugged into the outer end of the fixed rod.
[0010] Preferably, a plurality of groups of positioning holes and marking columns corresponding to the positioning holes are evenly arranged on the outer side of the movable rod, and threaded pins that are connected to the positioning holes on the outer side of the movable rod are inserted through the threads on the outer side of the fixed rod.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model is provided with a baffle movably arranged on the outer side of the discharge plate, and a cutting tool is arranged to be connected to the end position of the discharge plate, so that the distance between the end position of the discharge plate and the baffle can be regarded as the processing length of the fuel rod; based on this, the utility model adjusts the distance between the baffle and the end of the discharge plate by the movable extension and retraction of the adjustment mechanism on the outer side of the discharge plate, and realizes the adjustment of the processing length of the fuel rod by cooperating with the positioning structure for rapid positioning, and the operation is very simple; in addition, the device is provided with a heating box on the outer side of the discharge plate to extract air and heat it, and the air outlet holes are evenly arranged on the arc cover and the inner wall of the discharge trough to cooperate with the connecting pipe to connect the heating box, so that the surface of the discharged fuel rod can be relatively comprehensively blown and dried, so as to ensure sufficient subsequent combustion and a flat port when cutting, and the practical effect is significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 This is a schematic side view of the discharge plate structure of the utility model;
[0015] Figure 3 It is an enlarged schematic diagram of the structure at point A of the utility model.
[0016] In the figure: 1-discharging plate, 101-mounting plate, 102-fastener, 103-switch panel, 2-discharging trough, 3-arc cover, 4-heating box, 401-heating wire, 402-exhaust fan, 403-filter tip, 5-connecting pipe, 6-air outlet, 7-cutting tool, 701-mounting frame, 702-electric push rod, 8-baffle, 9-mounting block, 10-adjusting mechanism, 1001-movable rod, 1002-fixed rod, 1003-positioning hole, 1004-marking column, 1005-threaded pin. DETAILED DESCRIPTION
[0017] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0018] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.
[0019] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Reference Manual Attached Figure 1-3The biomass fuel rod batch automatic cutting equipment comprises a discharge plate 1 and a cutting tool 7 docked at the upper end position of the discharge plate 1, a plurality of discharge grooves 2 are evenly arranged on the upper end surface of the discharge plate 1, an arc cover 3 is fixedly connected to the upper end of the discharge plate 1, and a heating box 4 is fixedly connected to the bottom of the discharge plate 1, and connecting pipes 5 that are interconnected are fixedly connected to the bottom of the discharge plate 1 and the outer side of the arc cover 3, and the connecting pipe 5 is connected and docked to the inner cavity of the heating box 4, and the inner walls of the discharge groove 2 and the arc cover 3 are provided with air outlets 6 that are connected to the connecting pipe 5, and a baffle 8 is movably arranged on the outer side of the end position of the discharge plate 1, and mounting blocks 9 are fixedly connected to the outer sides of the discharge plate 1 and the baffle 8, and the relative mounting blocks 9 are connected by an adjusting mechanism 10.
[0022] Based on the above structure, when the device is in use, the distance between the baffle plate 8 and the end of the discharge plate 1 is adjusted in advance by the adjustment mechanism 10, and then the fuel rod cutting length is adaptively adjusted. Then the discharge plate 1 is docked with the discharge end of the fuel rod processing equipment, and multiple groups of fuel rods can be docked with the discharge trough 2 at the same time and discharged in batches synchronously. After the fuel rods are docked with the baffle plate 8, the cutting tool 7 cuts the fuel rods, and the fuel rods fall into the gap between the discharge plate 1 and the baffle plate 8 for collection, and the heating box 4 can also heat the air and discharge it from the air outlet 6 after passing through the connecting pipe 5, thereby performing a relatively comprehensive blowing and drying operation on the surface of the fuel rods to complete the final fuel rod cutting operation.
[0023] Among them, a mounting plate 101 is fixedly connected to the outer side of the bottom of the discharge plate 1, and the mounting plate 101 is detachably fixedly connected to the outer side of the discharge position of the combustion rod processing equipment through a fastener 102. A switch panel 103 is also provided on the outer side of the mounting plate 101 to facilitate the control of the electrical components in the device.
[0024] The heating box 4 is provided with a heating wire 401 and an exhaust fan 402 in the inner cavity, and an air inlet connected to the heating wire 401 is provided on the outer side of the heating box 4, and a filter 403 is provided on the air inlet, the air inlet end of the exhaust fan 402 is connected to the heating wire 401, and the air outlet end of the exhaust fan 402 is connected to the connecting pipe 5. When the exhaust fan 402 is running, air can be extracted from the filter 403 and dust can be filtered. After that, the air is heated to a specified temperature through the heating wire 401, and then can enter the connecting pipe 5 and be discharged from the air outlet 6 to dry the output fuel rods, thereby ensuring sufficient subsequent combustion and a flat port when cutting off.
[0025] Among them, the upper end of the arc cover 3 is fixedly connected with a mounting frame 701, and the upper end of the mounting frame 701 is fixedly connected with an electric push rod 702 for driving the cutting tool 7 to move up and down, so as to install the cutting tool 7; in addition, a bonding sheet can be provided on the inner wall of the baffle 8, and a pressure sensor is provided on the contact surface between the bonding sheet and the baffle 8, and the pressure sensor is electrically connected to the electric push rod 702 through a PLC controller, so that when the fuel rod contacts the baffle 8, the cutting tool 7 automatically cuts off the fuel rod.
[0026] Among them, the adjustment mechanism 10 includes a movable rod 1001 and a fixed rod 1002. The movable rod 1001 is fixedly connected to the mounting block 9 on the outside of the baffle 8, and the fixed rod 1002 is fixedly connected to the mounting block 9 on the outside of the discharge plate 1, and the movable rod 1001 is movably inserted into the outer end of the fixed rod 1002. A plurality of groups of positioning holes 1003 and marking columns 1004 corresponding to the positioning holes 1003 are evenly arranged on the outside of the movable rod 1001, and a threaded pin 1005 is inserted through the outer thread of the fixed rod 1002 and docked with the positioning hole 1003 on the outer side of the movable rod 1001. When adjusting the cut-off length of the fuel rod, the position of the movable rod 1001 is slid inside the fixed rod 1002, thereby adjusting the distance between the baffle 8 and the discharge plate 1, that is, adjusting the cut-off length, and using the threaded pin 1005 to be threadedly inserted into the positioning hole 1003 on the outside of the movable rod 1002 to fix the adjusted distance; in addition, it should be noted that the positioning hole 1003 can be customized according to the length specifications commonly used in the production and processing of fuel rods, and the length of the fuel rod corresponding to the positioning hole 1003 can be marked on the marking column 1004 at the bottom of the positioning hole 1003 to facilitate quick positioning.
[0027] In the description of the present invention, it is necessary to understand that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.
Claims
1. A biomass fuel rod batch automatic cutting device, comprising a discharge plate (1) and a cutting tool (7) docked above the end position of the discharge plate (1), characterized in that: A plurality of discharge troughs (2) are evenly arranged on the upper end surface of the discharge plate (1); an arc-shaped cover (3) is fixedly connected to the top of the discharge plate (1); and a heating box (4) is fixedly connected to the bottom of the discharge plate (1); connecting pipes (5) that are interconnected are fixedly connected to the bottom of the discharge plate (1) and the outer side of the arc-shaped cover (3); and the connecting pipes (5) are connected and docked with the inner cavity of the heating box (4); air outlet holes (6) that are connected to the connecting pipes (5) are arranged on the inner walls of the discharge troughs (2) and the arc-shaped cover (3); a baffle (8) is movably arranged on the outer side of the end position of the discharge plate (1); mounting blocks (9) are fixedly connected to the outer sides of the discharge plate (1) and the baffle (8), and the relative mounting blocks (9) are connected by an adjustment mechanism (10).
2. The biomass fuel rod batch automatic cutting device according to claim 1 is characterized in that: A mounting plate (101) is fixedly connected to the outer side of the bottom of the discharge plate (1), and the mounting plate (101) is detachably fixedly connected to the external structure via a fastener (102). A switch panel (103) is also provided on the outer side of the mounting plate (101).
3. The biomass fuel rod batch automatic cutting device according to claim 2 is characterized in that: The inner cavity of the heating box (4) is provided with a heating wire (401) and an exhaust fan (402), and the outer side of the heating box (4) is provided with an air inlet connected to the heating wire (401), and the air inlet is provided with a filter tip (403), the air inlet end of the exhaust fan (402) is connected to the heating wire (401), and the air outlet end of the exhaust fan (402) is connected to the connecting pipe (5).
4. The biomass fuel rod batch automatic cutting device according to claim 3 is characterized in that: The upper end of the arc-shaped cover (3) is fixedly connected to a mounting frame (701), and the upper end of the mounting frame (701) is fixedly connected to an electric push rod (702) for driving the cutting tool (7) to move up and down.
5. The biomass fuel rod batch automatic cutting device according to claim 4 is characterized in that: The adjustment mechanism (10) comprises a movable rod (1001) and a fixed rod (1002); the movable rod (1001) is fixedly connected to a mounting block (9) outside the baffle (8); the fixed rod (1002) is fixedly connected to a mounting block (9) outside the discharge plate (1); and the movable rod (1001) is movably plugged into the outer end of the fixed rod (1002).
6. The biomass fuel rod batch automatic cutting device according to claim 5 is characterized in that: The outer side of the movable rod (1001) is evenly provided with a plurality of groups of positioning holes (1003) and marking columns (1004) corresponding to the positioning holes (1003) one by one, and the outer side of the fixed rod (1002) is threadedly penetrated by a threaded pin (1005) that is connected to the positioning hole (1003) on the outer side of the movable rod (1001).