Automatic opening and closing formwork for wall surface pouring
By designing the automatic opening and closing template, using the combination of built-in movable cavity and moving frame of the base, the shortcomings of existing template size adjustment and automatic opening and closing are solved, and adapting to walls of different sizes and automatic demolding is achieved, which improves operating efficiency and applicability.
Patent Information
- Application Number
- CN202421105722.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing wall cast formwork has shortcomings in dimensional adjustment and automatic opening and closing, resulting in poor applicability and troublesome operation.
An automatic opening and closing template is designed, using a built-in movable cavity and a moving frame at the base. The distance between the moving frame is adjusted through the opening and closing mechanism to achieve adaptation to walls of different sizes, and the stability of the overlapping side plates and automatic mold release are ensured through the compression mechanism and the limiting mechanism.
It realizes flexible dimensional adjustment of the mold cavity, is suitable for wall casting of different sizes, and simplifies the operation process, realizes the function of automatic mold opening and closing, and improves work efficiency and applicability.
Smart Images

Figure CN222819223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wall casting templates, and specifically to an automatic opening and closing template used for wall casting. Background Art
[0002] Prefabricated buildings refer to buildings that transfer a large amount of on-site work in traditional construction methods to factories. Building components and accessories (such as floor slabs, wall panels, stairs, balconies, etc.) are processed and manufactured in factories, transported to construction sites, and assembled and installed on site through reliable connection methods. In the process of prefabrication of wall modules of buildings, formwork casting is mostly used. Existing formworks are mostly made of wooden formworks, but they are not convenient for recycling and reuse, and wooden structures are prone to damage. Some formworks are made of steel structure materials. Since the steel structure formworks are heavy, the hoisting and assembly and disassembly processes are relatively inconvenient.
[0003] After searching, the existing patent (Announcement No.: CN114888928A) discloses an aluminum alloy formwork module that is easy to assemble for wall casting. The invention provides a mold for a wall panel body assembled from multiple mold plates. When in use, bases of different lengths are used in conjunction with columns of appropriate lengths, and an appropriate number of mold plates are used to form a wall casting mold. Then, a steel skeleton is placed, and the steel bars used for assembly and connection are limited in position using a steel bar guide device. After casting, the module plate and other plates are pulled out and disassembled after the casting is completed and finalized, and a qualified prefabricated building wall component is obtained, which effectively solves the problem that the existing aluminum alloy mold plate structure is troublesome in the assembly process and the bottom of the mold plate is prone to bulging and causing deformation of the plate.
[0004] However, there are still some shortcomings in the above scheme:
[0005] 1. The mold cavity formed by the template module is not convenient for size adjustment, so it cannot meet the needs of pouring walls of different sizes and has poor applicability;
[0006] 2. When demolding a cast wall, it is necessary to remove multiple mold plates 2 on the front and back sides of the wall one by one. When the wall needs to be cast again, it is necessary to re-erect multiple mold plates 2. The operation is troublesome, time-consuming and labor-intensive, and automatic mold opening and closing cannot be achieved. Utility Model Content
[0007] The utility model provides an automatic opening and closing template for wall casting, which solves the problems in the related art that the mold cavity formed by the existing template is inconvenient to adjust the size, has poor applicability, is cumbersome to operate, and cannot realize automatic opening and closing of the mold.
[0008] The technical solution of the utility model is as follows: an automatic opening and closing formwork for wall casting, comprising: a base, two movable cavities are symmetrically provided inside the base, a pull-out groove is provided on the top of the base between the two movable cavities, movable frames are provided on the inner sides of the two movable cavities, and an opening and closing mechanism is provided between the two movable cavities for adjusting the spacing between the two movable frames;
[0009] An insertion cavity is provided on the inner wall opposite to the movable frame, a plurality of overlapping side plates are inserted inside the insertion cavity, a clamping mechanism is provided at the end of the movable frame for pressing down and positioning the overlapping side plates placed inside the insertion cavity, two placement cavities are formed between the two movable frames, a movable side baffle is provided inside one of the placement cavities, a limiting mechanism for squeezing and fixing the movable side baffle is provided between the two movable frames, and a side baffle assembly is provided inside the other placement cavity;
[0010] A removal mechanism is arranged on the upper side of the base for unloading the cast formwork from the base.
[0011] Preferably, the opening and closing mechanism includes a bidirectional screw rod rotatably mounted inside the base, the bidirectional screw rod extends to the outer wall of the base and is fixedly connected to a turntable, guide rods are fixedly connected to the inside of the base on both sides of the bidirectional screw rod, the guide rods slide through the inside of the two movable frames, and the bidirectional screw rod passes through the inside of the two movable frames and is threadedly connected thereto.
[0012] Preferably, the removal mechanism comprises a screw rod rotatably connected to the inside of the pull-out groove, the screw rod extends out of the side wall of the base and is fixedly connected to a shaft rod, and an insertion rod for rotating the shaft rod is inserted inside the shaft rod.
[0013] Preferably, the removal mechanism also includes a movable bottom plate slidably mounted on the inner side of the pull-out groove, the screw extends into the interior of the movable bottom plate and is threadedly connected thereto, and a movable wheel is provided at the bottom end of the movable bottom plate away from the base, and the movable wheel is flush with the bottom end of the base.
[0014] Preferably, the side stopper assembly includes a fixed side plate fixedly connected to the top of the base, a plugging plate is provided on the outer wall of the fixed side plate, a T-bar is fixedly connected to the outer wall of the plugging plate close to the fixed side plate, and a T-slot is provided inside the fixed side plate for the T-bar to slide.
[0015] Preferably, the movable bottom plate is flush with the upper end surface of the base, and the upper end surface of the movable bottom plate is fitted and connected with the lower end surface of the plugging plate.
[0016] Preferably, the limiting mechanism comprises a U-shaped frame connected between two movable frames, the two ends of the U-shaped frame are detachably fixed to the movable frames by fastening bolts, and an abutment block is fixed to the inner wall of the U-shaped frame for abutting the movable side baffle against the inner wall of the placement cavity.
[0017] Preferably, the clamping mechanism includes a threaded rod extending into the interior of the movable frame and threadedly connected thereto, a disc is fixedly connected to the top end of the threaded rod, a connecting plate is fixedly sleeved on the outer wall of the threaded rod, a lead screw is threadedly connected to the end of the connecting plate away from the threaded rod, and an extrusion block is fixedly connected to the bottom end of the lead screw.
[0018] Preferably, the overlapping side panels are rectangular parallelepiped, and a handle bar is fixedly connected to the outer wall of the overlapping side panels.
[0019] Preferably, the lower side of the movable frame is a right-angle section, and the right-angle section of the lower side of the movable frame is erected on the top of the base.
[0020] The working principle and beneficial effects of the utility model are:
[0021] 1. In the utility model, two movable cavities are symmetrically provided inside the base, and movable frames are provided inside the two movable cavities. A plug-in cavity is provided on the inner wall opposite to the movable frame, and a plurality of overlapping side panels are inserted inside the plug-in cavity. A clamping mechanism is provided at the end of the movable frame for pressing down and positioning the overlapping side panels placed inside the plug-in cavity, so that the overlapping side panels can remain stable during the pouring work. An opening and closing mechanism is provided between the two movable cavities, and the spacing between the two movable frames can be adjusted by the opening and closing mechanism to meet the pouring of walls of different thicknesses (widths), so that the overlapping side panels on the two movable frames can automatically move away from each other, completing the simultaneous demoulding of the two sides of the wall. Similarly, simultaneous mold closing can also be performed in subsequent work. The operation is simple and convenient, and it has good practical performance.
[0022] 2. In the utility model, two placement cavities are formed between the two movable frames, a movable side baffle is arranged inside one of the placement cavities, a limiting mechanism for extrusion-fixing the movable side baffle is arranged between the two movable frames, and a side baffle assembly is arranged inside the other placement cavity. When it is necessary to cast walls of different lengths, a plugging plate of appropriate thickness is installed on the outer wall of the fixed side plate according to the actual required wall length, so that the length of the casting space can be adjusted, which has good applicability;
[0023] 3. In the utility model, a pull-out groove is provided on the top of the base between the two movable cavities, and a removal mechanism is provided on the upper side of the base to facilitate unloading of the cast formwork from the base. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0025] Figure 1 This is a schematic diagram of the three-dimensional structure of the automatic opening and closing template for wall casting proposed by the utility model;
[0026] Figure 2 This is a schematic diagram of the base assembly structure proposed by the utility model;
[0027] Figure 3 This is a schematic diagram of the assembly structure of the mobile frame and the limiting mechanism proposed in the utility model;
[0028] Figure 4 for Figure 1 The enlarged structural diagram at A in the middle;
[0029] In the figure: 1. overlapping side panels; 101. handle bar; 2. movable frame; 201. placement cavity; 202. plug-in cavity; 3. clamping mechanism; 301. threaded rod; 302. disc; 303. extrusion block; 304. connecting plate; 305. lead screw; 4. limiting mechanism; 401. fastening bolt; 402. U-shaped frame; 403. abutment block; 5. opening and closing mechanism; 501. guide rod; 502. turntable; 503. bidirectional lead screw; 6. base; 601. movable cavity; 602. pull-out groove; 7. removal mechanism; 701. movable bottom plate; 702. movable wheel; 703. shaft rod; 704. plugging rod; 705. screw; 8. movable side baffle plate; 9. side baffle assembly; 901. plugging plate; 902. T-slot; 903. T-rod; 904. fixed side panel. DETAILED DESCRIPTION
[0030] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Example 1
[0032] See also Figure 1 , Figure 2 as well as Figure 3The automatic opening and closing formwork for wall casting comprises: a base 6, two movable cavities 601 are symmetrically provided inside the base 6, a pull-out groove 602 is provided on the top of the base 6 between the two movable cavities 601, a movable frame 2 is provided inside the two movable cavities 601, and an opening and closing mechanism 5 is provided between the two movable cavities 601 for adjusting the distance between the two movable frames 2. The lower side of the movable frame 2 is a right-angle section, and the right-angle section of the lower side of the movable frame 2 is set on the top of the base 6.
[0033] Specifically, the opening and closing mechanism 5 includes a bidirectional screw rod 503 rotatably sleeved inside the base 6, the bidirectional screw rod 503 extends to the outer wall of the base 6 and is fixedly connected to a turntable 502, and guide rods 501 are fixedly connected to the inside of the base 6 on both sides of the bidirectional screw rod 503, and the guide rods 501 slide through the inside of the two moving frames 2, and the bidirectional screw rod 503 penetrates the inside of the two moving frames 2 and is threadedly connected thereto.
[0034] The working principle of this embodiment is as follows: the spacing between two adjacent mobile racks 2 is adjusted by the opening and closing mechanism 5, the bidirectional screw rod 503 is rotated by the turntable 502, and the two mobile racks 2 can be moved closer or farther away from each other under the guide limit of the two guide rods 501, so as to meet the requirements of casting walls of different thicknesses (widths). After casting and forming of the wall, the bidirectional screw rod 503 is rotated by the turntable 502, and the two mobile racks 2 can be moved away from each other under the guide limit of the two guide rods 501, so that the overlapping side panels 1 on the two mobile racks 2 can automatically move away from each other, completing the simultaneous demoulding of the two sides of the wall.
[0035] Example 2
[0036] See also Figure 1 , Figure 3 as well as Figure 4 A plug-in cavity 202 is opened on the inner wall opposite to the mobile frame 2, and a plurality of overlapping side panels 1 are inserted on the inner side of the plug-in cavity 202. The overlapping side panels 1 are rectangular parallelepiped, and a handle bar 101 is fixedly connected to the outer wall of the overlapping side panels 1. A clamping mechanism 3 is arranged at the end of the mobile frame 2 for pressing down and positioning the overlapping side panels 1 placed inside the plug-in cavity 202.
[0037] Specifically, the clamping mechanism 3 includes a threaded rod 301 extending into the interior of the movable frame 2 and threadedly connected thereto, a disc 302 is fixedly connected to the top of the threaded rod 301, a connecting plate 304 is fixedly sleeved on the outer wall of the threaded rod 301, a lead screw 305 is threadedly connected to the end of the connecting plate 304 away from the threaded rod 301, and an extrusion block 303 is fixedly connected to the bottom end of the lead screw 305.
[0038] Working principle of this embodiment: according to the height of the wall to be cast, an appropriate number of overlapping side panels 1 are set up in the plug-in cavity 202 opened on the inner side of each mobile frame 2, so that it can meet the height of the wall to be cast. Before casting, the disc 302 is rotated to adjust the position of the connecting plate 304, and then the screw 305 is rotated so that the squeezing block 303 at the bottom end of the screw 305 can squeeze the top of the overlapping side panel 1 at the top, so that the multiple overlapping side panels 1 vertically overlapped together can have good stability during casting.
[0039] Example 3
[0040] See also Figure 1 , Figure 2 as well as Figure 3 Two placement cavities 201 are formed between the two movable racks 2, a movable side baffle 8 is arranged on the inner side of one of the placement cavities 201, a limiting mechanism 4 for squeezing and fixing the movable side baffle 8 is arranged between the two movable racks 2, and a side baffle assembly 9 is arranged on the inner side of the other placement cavity 201.
[0041] Specifically, the limiting mechanism 4 includes a U-shaped frame 402 connected between the two mobile frames 2. The two ends of the U-shaped frame 402 are detachably fixed to the mobile frames 2 by fastening bolts 401. An abutment block 403 is fixed to the inner wall of the U-shaped frame 402 for abutting the movable side baffle 8 against the inner wall of the placement cavity 201.
[0042] Furthermore, the side stopper assembly 9 includes a fixed side plate 904 fixedly connected to the top of the base 6, a plugging plate 901 is arranged on the outer wall of the fixed side plate 904, a T-shaped rod 903 is fixedly connected to the outer wall of the plugging plate 901 close to the fixed side plate 904, and a T-shaped slot 902 for the T-shaped rod 903 to slide is provided inside the fixed side plate 904. The movable bottom plate 701 is flush with the upper end surface of the base 6, and the upper end surface of the movable bottom plate 701 is fitted and connected with the lower end surface of the plugging plate 901.
[0043] The working principle of this embodiment is as follows: the U-shaped frame 402 is installed between the two mobile frames 2 by tightening the bolts 401, and the movable side baffle 8 is squeezed and limited by the abutment block 403 on the outer wall of the U-shaped frame 402. When walls of different lengths need to be cast, a plugging plate 901 of appropriate thickness is installed on the outer wall of the fixed side plate 904 according to the actual required wall length, so that the length of the casting space enclosed by the fixed side plate 904, the movable side baffle 8, the overlapping side plate 1 and the mobile frame 2 can be adjusted.
[0044] Example 4
[0045] See also Figure 1 and Figure 2 A removal mechanism 7 is provided on the upper side of the base 6 for unloading the cast formwork from the base 6 .
[0046] Specifically, the removal mechanism 7 includes a screw rod 705 rotatably connected to the inside of the pull-out groove 602 , the screw rod 705 extends out of the side wall of the base 6 and is fixedly connected to the shaft rod 703 , and an insertion rod 704 for rotating the shaft rod 703 is inserted inside the shaft rod 703 .
[0047] Furthermore, the removal mechanism 7 also includes a movable base plate 701 slidably mounted on the inner side of the pull-out groove 602, a screw rod 705 extends into the interior of the movable base plate 701 and is threadedly connected thereto, and a movable wheel 702 is provided at the bottom end of the movable base plate 701 away from the base 6, and the movable wheel 702 is flush with the bottom end of the base 6.
[0048] Working principle of this embodiment: after demoulding is completed, the shaft 703 is rotated by the insertion rod 704, and the shaft 703 drives the screw 705 to rotate, so that the movable bottom plate 701 slides out of the pull-out groove 602, so that the wall is separated from the plugging plate 901 and the material is removed from the upper side of the base 6. It should be noted that the contact area between the movable bottom plate 701 and the bottom end of the wall is larger than the contact area between the plugging plate 901 and the side end of the wall. Therefore, the plugging plate 901 is easier to separate from the side end of the wall. If necessary, a gap can be reserved between the overlapping side plate 1 and the wall, and the wall can be slightly shaken to separate it from the plugging plate 901. As for the separation of the movable bottom plate 701 from the bottom end of the wall, the separation can be carried out during the transportation process after the wall is moved out from the upper side of the base 6, or when the wall is on the upper side of the base 6, the wall is clamped by the overlapping side plates 1 on both sides, and then the movable bottom plate 701 is pulled out, so that the movable bottom plate 701 is separated from the bottom end of the wall.
[0049] Working principle and use process of this application: When pouring the wall, first, according to the size of the building wall to be poured, the opening and closing template structure of this device is adjusted accordingly. Specifically, according to the height of the wall to be poured, an appropriate number of overlapping side panels 1 are set up in the plug-in cavity 202 opened on the inner side of each mobile frame 2, so that it can meet the height of the wall to be poured. The spacing between two adjacent mobile frames 2 is adjusted by the opening and closing mechanism 5, and the two-way screw rod 503 is rotated by the turntable 502. Under the guidance limit of the two guide rods 501, the two mobile frames 2 can approach or move away from each other, so as to meet the needs of pouring walls of different thicknesses (widths). Under the action of the movable side baffle 8 and the fixed side panel 904, the two sides of the pouring space are blocked, so that a complete pouring space can be enclosed between the fixed side panel 904, the movable side baffle 8, the overlapping side panel 1 and the mobile frame 2.
[0050] Afterwards, the U-shaped frame 402 is installed between the two mobile frames 2 by tightening the bolts 401, and the movable side baffle 8 is squeezed and limited by the abutment block 403 on the outer wall of the U-shaped frame 402. When it is necessary to cast walls of different lengths, a plugging plate 901 of appropriate thickness is installed on the outer wall of the fixed side plate 904 according to the actual required wall length, so that the length of the casting space surrounded by the fixed side plate 904, the movable side baffle 8, the overlapping side plate 1 and the mobile frame 2 can be adjusted. In addition, before casting, the disc 302 is rotated to adjust the position of the connecting plate 304, and then the screw 305 is rotated so that the extrusion block 303 at the bottom of the screw 305 can squeeze the top of the overlapping side plate 1 at the top, so that the multiple overlapping side plates 1 vertically overlapped together can have good stability during casting.
[0051] After pouring is completed and the wall is formed, the screw 305 is rotated upward to remove the extrusion of the extrusion block 303 on the top of the overlapping side plate 1. After that, the bidirectional screw 503 is rotated by the turntable 502, and the two movable frames 2 can be moved away from each other under the guide limit of the two guide rods 501, so that the overlapping side plates 1 on the two movable frames 2 can automatically move away from each other, and the simultaneous demoulding of the two sides of the wall is completed. After that, the fastening bolts 401 are screwed out, the U-shaped frame 402 is disassembled, and the movable side baffle 8 is separated from the poured wall. Next, the shaft rod 703 is rotated by the insertion rod 704, and the shaft rod 703 drives the screw rod 705 to rotate, so that the movable bottom plate 701 slides out of the pull-out groove 602, so that the wall is separated from the plugging plate 901 and the material is removed from the upper side of the base 6.
[0052] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Automatic opening and closing formwork for wall casting, characterized in that: include: A base (6), wherein two movable cavities (601) are symmetrically provided inside the base (6), a drawer slot (602) is provided on the top of the base (6) between the two movable cavities (601), movable racks (2) are provided on the inner sides of the two movable cavities (601), and an opening and closing mechanism (5) is provided between the two movable cavities (601) for adjusting the distance between the two movable racks (2); An insertion cavity (202) is provided on the inner wall opposite to the movable frame (2), a plurality of overlapping side panels (1) are inserted inside the insertion cavity (202), a clamping mechanism (3) is provided at the end of the movable frame (2) for pressing down and positioning the overlapping side panels (1) placed inside the insertion cavity (202), two placement cavities (201) are formed between the two movable frames (2), a movable side baffle (8) is provided inside one of the placement cavities (201), a limiting mechanism (4) for squeezing and fixing the movable side baffle (8) is provided between the two movable frames (2), and a side baffle assembly (9) is provided inside the other placement cavity (201); A removal mechanism (7) is provided on the upper side of the base (6) for removing the cast formwork from the base (6).
2. The automatic opening and closing formwork for wall casting according to claim 1 is characterized in that: The opening and closing mechanism (5) comprises a bidirectional screw rod (503) rotatably sleeved inside the base (6), the bidirectional screw rod (503) extending to the outer wall of the base (6) and fixedly connected to a turntable (502), guide rods (501) fixedly connected to the inside of the base (6) on both sides of the bidirectional screw rod (503), the guide rods (501) slidingly passing through the inside of the two moving frames (2), and the bidirectional screw rod (503) passing through the inside of the two moving frames (2) and being threadedly connected thereto.
3. The automatic opening and closing formwork for wall casting according to claim 1 is characterized in that: The removal mechanism (7) comprises a screw rod (705) rotatably connected to the inside of the pull-out groove (602); the screw rod (705) extends out of the side wall of the base (6) and is fixedly connected to a shaft rod (703); an insertion rod (704) for rotating the shaft rod (703) is inserted inside the shaft rod (703).
4. The automatic opening and closing formwork for wall casting according to claim 3 is characterized in that: The removal mechanism (7) further comprises a movable bottom plate (701) slidably mounted on the inner side of the drawing groove (602); the screw rod (705) extends into the interior of the movable bottom plate (701) and is threadedly connected thereto; a movable wheel (702) is provided at the bottom end of the movable bottom plate (701) away from the base (6); the movable wheel (702) is flush with the bottom end of the base (6).
5. The automatic opening and closing formwork for wall casting according to claim 4 is characterized in that: The side stopper assembly (9) comprises a fixed side plate (904) fixedly connected to the top of the base (6); a plugging plate (901) is arranged on the outer wall of the fixed side plate (904); a T-shaped rod (903) is fixedly connected to the outer wall of the plugging plate (901) close to the fixed side plate (904); and a T-shaped groove (902) for the T-shaped rod (903) to slide is provided inside the fixed side plate (904).
6. The automatic opening and closing formwork for wall casting according to claim 5 is characterized in that: The movable bottom plate (701) is flush with the upper end surface of the base (6), and the upper end surface of the movable bottom plate (701) is fitted and connected with the lower end surface of the plugging plate (901).
7. The automatic opening and closing formwork for wall casting according to claim 1 is characterized in that: The limiting mechanism (4) comprises a U-shaped frame (402) connected between the two moving frames (2); the two ends of the U-shaped frame (402) are detachably fixed to the moving frames (2) via fastening bolts (401); and an abutment block (403) is fixed to the inner wall of the U-shaped frame (402) for abutting the movable side baffle (8) against the inner wall of the placement cavity (201).
8. The automatic opening and closing formwork for wall casting according to claim 1 is characterized in that: The clamping mechanism (3) comprises a threaded rod (301) extending into the interior of the mobile frame (2) and threadedly connected thereto, a disc (302) being fixedly connected to the top end of the threaded rod (301), a connecting plate (304) being fixedly sleeved on the outer wall of the threaded rod (301), a lead screw (305) being threadedly connected to one end of the connecting plate (304) away from the threaded rod (301), and an extrusion block (303) being fixedly connected to the bottom end of the lead screw (305).
9. The automatic opening and closing formwork for wall casting according to claim 1, characterized in that: The overlapping side plate (1) is a rectangular parallelepiped, and a handle bar (101) is fixedly connected to the outer wall of the overlapping side plate (1).
10. The automatic opening and closing formwork for wall casting according to claim 1, characterized in that: The lower side of the movable frame (2) is a right-angled section, and the right-angled section of the lower side of the movable frame (2) is mounted on the top of the base (6).