Four-groove ultrasonic cleaning machine for perovskite glass

By designing a four-slot ultrasonic cleaning machine for perovskite glass, using automatic lifting and swinging components, ultrasonic cleaning components and automatic air-drying components, it solves the problem of difficult removal of dust, auxiliary processing liquids and oil stains in the perovskite glass manufacturing process, and achieves efficient cleaning and rapid drying, improving work efficiency and product quality.

CN222842701UActive Publication Date: 2025-05-09KUNSHAN SHI FU DA AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421508362.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-09
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

In the manufacturing process of perovskite glass, it is difficult to effectively remove dust, assist in processing liquids and oil stains, resulting in low product quality and working efficiency.

Method used

A perovskite glass four-slot ultrasonic cleaning machine is designed, using automatic lifting and swinging components, automatic ultrasonic cleaning components and automatic air-drying components. Through ultrasonic cleaning, rinsing, hot water rinsing, air-drying and other steps, the efficient cleaning and rapid drying of perovskite glass is achieved.

Benefits of technology

The equipment independently cleans multiple perovskite glass baskets through multiple cleaning tanks, combining ultrasonic vibration and rotating motor swing to achieve efficient and fast cleaning, and quickly dry under the action of automatic air-drying components, improving work efficiency and product quality and meeting the clean needs of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a perovskite glass four-groove ultrasonic cleaning machine which comprises a machine frame, a plurality of cleaning grooves, an automatic lifting swing assembly, an automatic ultrasonic cleaning assembly, an automatic air drying assembly and an electric appliance control cabinet, and the automatic lifting swing assembly comprises a lifting air cylinder, a guide rod and guide sleeve assembly, a lifting base, a lifting arm and a bottom support. The automatic ultrasonic cleaning assembly transmits ultrasonic waves into the cleaning tank, ultrasonic cleaning operation is carried out after cleaning liquid is subjected to overclocking vibration, and after cleaning is completed, the ultrasonic waves are extracted and placed in the automatic air drying assembly; according to the cleaning machine, independent cleaning operation is carried out on a plurality of perovskite glass baskets through a plurality of cleaning tanks, efficient cleaning is carried out under the auxiliary action of ultrasonic vibration and swinging and jolting of a rotating motor, rapid drying is carried out under the action of an automatic air drying assembly, the working efficiency and the product quality are improved, and the production cost is reduced. And it is ensured that the perovskite glass meets the clean requirement and quality of the production process.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic cleaning equipment, in particular to a four-slot ultrasonic cleaning machine for perovskite glass. Background Art

[0002] Perovskite glass is a future photovoltaic cell material. It is an organic-inorganic semiconductor material that can convert solar energy into electrical energy to the greatest extent. Due to its excellent performance and low manufacturing cost, perovskite glass has quickly become a widely studied and used photovoltaic cell material. There is a lot of dust, auxiliary processing liquid, oil, etc. in the manufacturing process of perovskite glass. In order to improve work efficiency and product quality and meet the cleanliness requirements and quality of the production process, we need to design an automatic cleaning equipment, through ultrasonic cleaning, rinsing, hot water rinsing, fan drying, and electronic control system control, so that the product can achieve the effect of cleaning. Utility Model Content

[0003] The purpose of the utility model is: in order to improve work efficiency and product quality and make perovskite glass meet the cleanliness requirements and quality of the production process, we design and provide a perovskite glass four-slot ultrasonic cleaning machine.

[0004] The technical solutions adopted to solve the above problems are:

[0005] A four-tank ultrasonic cleaning machine for perovskite glass comprises a frame and a plurality of cleaning tanks, an automatic lifting and swinging component, an automatic ultrasonic cleaning component, an automatic air drying component and an electrical control cabinet.

[0006] The cleaning tank is connected with a water inlet pipe and a water outlet pipe, and an automatic lifting and swinging assembly is arranged above the cleaning tank.

[0007] The automatic lifting and swinging assembly includes a lifting cylinder, a guide rod and guide sleeve assembly, a lifting seat, a lifting arm, a bottom support, and a rotating motor, a swing cam and a swing block for driving the lifting seat to swing up and down. The two sides of the lifting seat are positioned and limited by the guide rod and guide sleeve assembly to make vertical lifting and sliding. The middle part is connected to the telescopic rod of the lifting cylinder to obtain the lifting power. The front end of the lifting seat is connected to the lifting arm, and the lifting arm is horizontally connected to the bottom support for lifting the perovskite glass basket to be cleaned. The bottom support is vertically placed inside the cleaning tank, and the perovskite glass in the lifted perovskite glass basket is completely immersed in the cleaning liquid. The rear end of the lifting seat is provided with a swing block, and the swing block is tangentially matched with the swing cam. After the swing cam obtains the power transmitted by the rotating motor, it drives the swing block to swing up and down, thereby driving the bottom support to swing, and then driving the perovskite glass to swing, so as to ensure that the perovskite glass and the cleaning liquid are fully cleaned.

[0008] The automatic ultrasonic cleaning component includes an ultrasonic generator, and transmits ultrasonic waves into the cleaning tank, so that the cleaning liquid obtains over-frequency vibration, and performs ultrasonic cleaning operations while shaking and oscillating the perovskite glass.

[0009] The cleaned perovskite glass basket is picked up by an external robotic arm and placed in the automatic air-drying component.

[0010] The automatic air-drying component comprises a lifting platform, a pressing cover, an air-drying box, a blower, a heating component and a dehumidifying pipe.

[0011] Furthermore, the lifting platform lifts the cleaned perovskite glass basket and places it in an air-drying box, and simultaneously seals the upper port of the air-drying box with a pressure cover, and a blower blows air into the air inlet of the air-drying box, and the air is quickly dried under the heating of a heating component arranged inside the air-drying box, and moisture is extracted outward from a dehumidification pipe on one side of the inner wall of the air-drying box.

[0012] Furthermore, the outer periphery of the perovskite glass basket is a frame structure, and a segmented limiting rod is arranged in the middle. The outer ring of the segmented limiting rod is provided with a limiting ring groove for limiting the perovskite glass, so that adjacent perovskite glasses do not contact each other and can fully contact with the cleaning liquid to ensure the cleaning cleanliness.

[0013] Furthermore, the inner wall of the cleaning tank is provided with a temperature sensor, a pH value measuring sensor, and a conductivity sensor, which cooperate with an electrical control cabinet to monitor the water condition in the cleaning tank.

[0014] Furthermore, the lifting platform includes a lifting cylinder, a guide rod and guide sleeve assembly lifting arm and a bracket.

[0015] The beneficial effects of the utility model are:

[0016] The four-slot ultrasonic cleaning machine for perovskite glass uses multiple cleaning slots to perform independent cleaning operations on multiple perovskite glass baskets, and with the assistance of ultrasonic vibration and the swinging and bumping of the rotating motor, it can efficiently and quickly clean the perovskite glass, and quickly dry it with the help of the automatic air-drying component, thereby improving work efficiency and product quality, ensuring that the perovskite glass meets the cleanliness requirements and quality of the production process, and is practical and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a side view of a four-tank ultrasonic cleaning machine for perovskite glass in an embodiment;

[0018] Figure 2 It is a front top view of the four-tank ultrasonic cleaning machine for perovskite glass after the frame is removed;

[0019] Figure 3 It is a rear top view of the four-tank ultrasonic cleaning machine for perovskite glass after the frame is removed;

[0020] Figure 4 It is a front top view of the automatic lifting and swinging assembly of the embodiment;

[0021] Figure 5 It is a rear top view of the automatic lifting and swinging assembly of the embodiment;

[0022] Among them, 1-ultrasonic generator, 2-perovskite glass, 3-automatic ultrasonic cleaning component, 4-automatic air drying component, 5-electrical control cabinet, 6-baffle, 7-lifting arm, 8-perovskite glass basket, 9-temperature sensor, 10-PH value measurement sensor, 11-cleaning tank, 12-air drying box, 13-blower, 14-pressure cover, 15-guide rod and guide sleeve assembly, 16-air inlet, 17-water inlet pipe, 18-water outlet pipe, 19-water pump, 20-lifting cylinder, 21-rotating motor, 22-lifting platform, 23-bottom support, 24-swing cam, 25-swing block. DETAILED DESCRIPTION

[0023] The technical solution of the present utility model will be clearly and completely described in the following in combination with the accompanying drawings in the form of embodiments.

[0024] See also Figures 1 to 5 This embodiment provides a four-tank ultrasonic cleaning machine for perovskite glass 2, including a frame and three cleaning tanks 11, an automatic lifting and swinging component, an automatic ultrasonic cleaning component 3, an automatic air drying component 4 and an electrical control cabinet 5,

[0025] See also Figure 3 , Figure 4 and Figure 5 The cleaning tank 11 is connected with a water inlet pipe 17 and a water outlet pipe 18. An automatic lifting and swinging assembly is arranged above the cleaning tank 11. The automatic lifting and swinging assembly includes a lifting cylinder 20, a guide rod and guide sleeve assembly 15, a lifting seat, a lifting arm 7, a bottom bracket 23, and a rotating motor 21, a swing cam 24 and a swing block 25 for driving the lifting seat to swing up and down. The two sides of the lifting seat are positioned and limited by the guide rod and guide sleeve assembly 15, and are lifted and slid in the vertical direction. The middle part is connected to the telescopic rod of the lifting cylinder 20 to obtain the lifting power. The front end of the lifting seat is connected to the lifting arm 7, and the lifting arm 7 A bottom support 23 for supporting 2 baskets of perovskite glass to be cleaned is horizontally connected. The bottom support 23 is vertically placed inside the cleaning tank 11, and the perovskite glass 2 in the supported perovskite glass basket is completely immersed in the cleaning liquid. A swing block 25 is provided at the rear end of the lifting seat. The swing block 25 is tangentially matched with the swing cam 24. After the swing cam 24 obtains the power transmitted by the rotating motor 21, it drives the swing block 25 to swing up and down, thereby driving the bottom support 23 to swing, and then driving the perovskite glass 2 to swing, to ensure that the perovskite glass 2 and the cleaning liquid are fully cleaned.

[0026] See also Figure 2 and Figure 3 The automatic ultrasonic cleaning component 3 includes an ultrasonic generator 1, and transmits ultrasonic waves to the cleaning tank 11, so that the cleaning liquid obtains overfrequency vibration, and performs ultrasonic cleaning operations while shaking and oscillating the perovskite glass 2.

[0027] See also Figure 2 and Figure 3 The cleaned perovskite glass basket 2 is picked up by an external robotic arm and placed in an automatic air-drying assembly 4, which includes a lifting platform 22, a pressure cover 14, an air-drying box 12, a blower 13, a heating assembly and a dehumidification pipe.

[0028] See also Figure 4 and Figure 5 The lifting platform 22 includes a lifting cylinder 20, a guide rod and guide sleeve assembly 15 lifting arm and a bracket. The lifting platform 22 lifts the cleaned perovskite glass 2 baskets and places them in the air drying box 12, and simultaneously seals the pressure cover 14 on the upper port of the air drying box 12. The blower 13 blows air into the air inlet 16 of the air drying box 12, and the air is quickly dried under the heating of the heating component arranged inside the air drying box 12. At the same time, moisture is extracted outward from the dehumidification pipe on one side of the inner wall of the air drying box 12.

[0029] See also Figure 4 The outer periphery of the perovskite glass 2 basket is a frame structure, and a segmented limiting rod is arranged in the middle. The outer ring of the segmented limiting rod is provided with a limiting ring groove for limiting the perovskite glass 2, so that adjacent perovskite glasses 2 do not contact each other and can fully contact with the cleaning liquid to ensure the cleaning cleanliness.

[0030] See also Figure 2 The inner wall of the cleaning tank 11 is provided with a temperature sensor 9, a pH value measuring sensor 10, and a conductivity sensor (not shown in the drawings), which cooperate with the electrical control cabinet 5 to monitor the water condition in the cleaning tank 11 and adjust the cleaning liquid in a timely manner.

[0031] The production process is as follows:

[0032]

[0033]

[0034] The above describes in detail the implementation modes of the present invention in conjunction with the accompanying drawings, but the present invention is not limited to the above implementation modes. Various changes, modifications, substitutions and variations can be made within the knowledge scope of ordinary technicians in the field without departing from the purpose of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A four-tank ultrasonic cleaning machine for perovskite glass, comprising a frame and a plurality of cleaning tanks (11), an automatic lifting and swinging assembly, an automatic ultrasonic cleaning assembly (3), an automatic air drying assembly (4) and an electrical control cabinet (5), characterized in that: The cleaning tank (11) is connected to a water inlet pipe (17) and a water outlet pipe (18), and an automatic lifting and swinging assembly is arranged above the cleaning tank (11). The automatic lifting and swinging assembly comprises a lifting cylinder (20), a guide rod and guide sleeve assembly (15), a lifting seat, a lifting arm (7), a bottom support (23), and a rotating motor (21) for driving the lifting seat to swing up and down, a swing cam (24) and a swing block (25). The two sides of the lifting seat are positioned and limited by the guide rod and guide sleeve assembly (15) to perform lifting and sliding in the vertical direction. The middle part is connected to the telescopic rod of the lifting cylinder (20) to obtain lifting power. The front end of the lifting seat is connected to the lifting arm (7), and the lifting arm (7) is horizontally connected to the bottom support (23) for lifting the basket of the perovskite glass (2) to be cleaned. ), the bottom support (23) is vertically placed inside the cleaning tank (11), and the perovskite glass (2) in the supported perovskite glass (2) basket is completely immersed in the cleaning liquid, a swing block (25) is arranged at the rear end of the lifting seat, the swing block (25) is tangentially matched with the swing cam (24), and the swing cam (24) obtains the power transmitted by the rotating motor (21), and drives the swing block (25) to swing up and down, thereby driving the bottom support (23) to swing, and then driving the perovskite glass (2) to swing, so as to ensure that the perovskite glass (2) and the cleaning liquid are fully cleaned, The automatic ultrasonic cleaning component (3) comprises an ultrasonic generator (1) which transmits ultrasonic waves into a cleaning tank (11) so that the cleaning liquid obtains an over-frequency vibration and performs ultrasonic cleaning operations while shaking and oscillating the perovskite glass (2). The cleaned perovskite glass (2) basket is picked up by an external robotic arm and placed in an automatic air drying assembly (4). The automatic air-drying component (4) comprises a lifting platform (22), a pressure cover (14), an air-drying box (12), a blower (13), a heating component and a dehumidification pipe.

2. The four-tank ultrasonic cleaning machine for perovskite glass according to claim 1, characterized in that: The lifting platform (22) lifts the cleaned perovskite glass (2) basket and places it in the air drying box (12), and simultaneously seals the upper port of the air drying box (12) with a pressure cover (14), blows air into the air inlet (16) of the air drying box (12) through a blower (13), and quickly dries the glass under the heating of a heating component provided inside the air drying box (12), while moisture is extracted outwards through a dehumidification pipe on one side of the inner wall of the air drying box (12).

3. The four-tank ultrasonic cleaning machine for perovskite glass according to claim 1, characterized in that: The outer periphery of the perovskite glass (2) basket is a frame structure, a segmented limiting rod is arranged in the middle, and the outer ring of the segmented limiting rod is provided with a limiting ring groove for limiting the perovskite glass (2).

4. The four-tank ultrasonic cleaning machine for perovskite glass according to claim 1, characterized in that: The inner wall of the cleaning tank (11) is provided with a temperature sensor (9), a pH value measuring sensor (10), and a conductivity sensor.

5. The four-tank ultrasonic cleaning machine for perovskite glass according to claim 1, characterized in that: The lifting platform (22) comprises a lifting cylinder (20), a guide rod and guide sleeve assembly (15), a lifting arm and a bracket.