Full-automatic material frame groove type cleaning machine

Abstract

The utility model discloses a full-automatic material frame groove type cleaning machine which comprises a cleaning machine body, a feeding mechanism is arranged on one side of the cleaning machine body, a cleaning container is arranged in the cleaning machine body, a material frame transferring mechanism is arranged on one side of the cleaning container, a material frame immersing mechanism is arranged on the other side of the cleaning container, and a plurality of material frames are arranged on the material frame immersing mechanism. A plurality of partition plates are arranged in the cleaning container and divide the cleaning container into a first ultrasonic cleaning chamber, a first drying chamber, a second ultrasonic cleaning chamber, a second drying chamber, a bubbling cleaning chamber and a third drying chamber in sequence. Through a multi-section cleaning process, stubborn stains and small particles on the bearing can be thoroughly removed, and the cleaning and drying effects are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of measuring instruments, and particularly relates to a full-automatic frame slot type cleaning machine. Background Art

[0002] A full-automatic frame slot type cleaning machine is an industrial equipment specially designed for cleaning bearings and their frames, which is applied in the process of bearing manufacturing and maintenance to ensure the cleanliness of bearings before assembly or maintenance. Using a circulating water system and an efficient cleaning agent, it is environmentally friendly and energy-saving, and is suitable for cleaning bearings and frames of various specifications and models. This kind of equipment has a wide range of applications in the bearing manufacturing industry and the repair industry, and can effectively improve production efficiency and product quality.

[0003] The existing frame slot type cleaning machine has poor cleaning effect, and cannot completely remove stubborn stains and fine particles on the frame. Residual dirt may lead to a decline in product performance or an increase in failure rate. In addition, the drying system of the existing equipment is unreasonable and the drying effect is poor. The frame after cleaning may have residual moisture, resulting in rust and corrosion problems, which not only shortens the service life of the bearing, but also may contaminate the products after cleaning and affect product quality. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a full-automatic frame slot type cleaning machine, which can completely remove stubborn stains and fine particles on the bearing through a multi-stage cleaning process, and improve the cleaning and drying effects.

[0005] To solve the above problems, a full-automatic frame slot type cleaning machine of the utility model includes a cleaning machine main body. A feeding mechanism is arranged on one side of the cleaning machine main body. A cleaning container is arranged inside the cleaning machine main body. A frame transfer mechanism is arranged on one side of the cleaning container, and a frame immersion mechanism is arranged on the other side. A plurality of frames are arranged on the frame immersion mechanism. A plurality of partitions are arranged inside the cleaning container, and the cleaning container is sequentially divided into a first ultrasonic cleaning chamber, a first drying chamber, a second ultrasonic cleaning chamber, a second drying chamber, a bubbling cleaning chamber and a third drying chamber by the partitions.

[0006] The frame transfer mechanism includes a horizontal slide rail arranged on the cleaning machine main body. A horizontal slider is slidably arranged on the horizontal slide rail. A horizontal frame is arranged on the horizontal slider. A plurality of transfer rods are arranged on the horizontal frame. A horizontal cylinder is arranged on the cleaning machine main body, and the horizontal frame is connected to the horizontal cylinder.

[0007] The material frame immersion mechanism includes a bracket, on which a lifting frame is provided. The material frame is placed on the lifting frame. A lifting cylinder is provided on the cleaning container, and the lifting frame is connected to the lifting cylinder. A lifting slide rail is provided on the bracket, and a lifting slider is provided on the lifting frame. The lifting slider can move along the lifting slide rail.

[0008] An air outlet plate is provided on the lifting frame, and the air outlet plate is arranged corresponding to the first drying chamber, the second drying chamber, and the third drying chamber.

[0009] An air inlet for connecting an air bar is provided at the upper end of the air outlet plate, and an air outlet groove is provided at the lower end.

[0010] A first ultrasonic vibration plate is provided in the first ultrasonic cleaning chamber, and a first cleaning pipeline is connected to the first ultrasonic cleaning chamber.

[0011] A second ultrasonic vibration plate is provided in the second ultrasonic cleaning chamber, and a second cleaning pipeline is connected to the second ultrasonic cleaning chamber.

[0012] The first cleaning pipeline and the second cleaning pipeline convey different cleaning liquids.

[0013] An air pipe is provided in the bubbling cleaning chamber, and a plurality of air outlet holes are provided on the air pipe. A third cleaning pipeline is connected to the bubbling cleaning chamber.

[0014] A support plate is further provided on the lifting frame, the support plate is arranged corresponding to the bubbling cleaning chamber, and a mist suction port is provided on the support plate.

[0015] When the utility model is in use, the bearings are strung up and placed on the material box. The feeding mechanism automatically sends the material box to be cleaned into the main body of the cleaning machine. Subsequently, the material box enters the first ultrasonic cleaning chamber through the material box transfer mechanism. The first ultrasonic vibration plate starts, and the dirt and impurities on the surface of the material box are removed by ultrasonic vibration. The first cleaning pipeline conveys a specific cleaning liquid for preliminary cleaning. At the same time, the material box immersion mechanism drives the material box to move downward and immerses it in the cleaning liquid. Then, the cleaned material box is transferred to the first drying chamber. The air outlet plate is connected to the air bar through the air inlet. The drying air blows towards the material box through the air outlet groove for preliminary drying. After that, the material box enters the second ultrasonic cleaning chamber. The second ultrasonic vibration plate starts to further remove stubborn stains. The second cleaning pipeline conveys a cleaning liquid different from the first cleaning liquid for further cleaning. After the cleaning is completed, the material box is transferred to the second drying chamber and further dried through the air outlet plate to ensure that the moisture is completely removed. Then, the material box enters the bubbling cleaning chamber. Multiple air outlet holes on the air pipe produce a bubbling effect to further clean the residues on the surface and in the gaps of the material box. The third cleaning pipeline conveys the cleaning liquid for bubbling cleaning. At the same time, the mist suction port on the support plate sucks out the dirt generated during the cleaning process. Finally, the material box is transferred to the third drying chamber and finally dried through the air outlet plate.

[0016] The beneficial effects brought by the utility model are:

[0017] Through multiple-stage cleaning processes, the utility model can completely remove stubborn stains and tiny particles on the bearings, improving the cleaning effect.

[0018] Multiple drying chambers are provided to ensure that the cleaned bearings can be completely dried, preventing rust and corrosion.

[0019] The structure of the utility model is stable, suitable for cleaning bearings of various specifications and models, and can meet different cleaning requirements. Description of the Drawings

[0020] Figure 1 It is a schematic structural diagram of the utility model.

[0021] Figure 2 It is a schematic structural diagram of the cleaning container of the utility model.

[0022] Figure 3 It is a cross-sectional view of the material box transfer mechanism of the utility model.

[0023] Figure 4 It is a schematic structural diagram of the material box immersion mechanism and the cleaning container of the utility model.

[0024] Figure 5 It is a schematic structural diagram of the material box immersion mechanism and the cleaning container from another angle of the utility model.

[0025] Figure 6It is a side view of the material frame immersion mechanism and the cleaning container of the present utility model.

[0026] Figure 7 It is a schematic structural diagram of the air outlet plate of the present utility model.

[0027] In the figure: 1. Main body of the cleaning machine; 2. Loading mechanism; 3. Cleaning container; 4. Material frame transfer mechanism; 5. Material frame immersion mechanism; 6. Material frame; 7. Partition board; 8. First ultrasonic cleaning chamber; 9. First drying chamber; 10. Second ultrasonic cleaning chamber; 11. Second drying chamber; 12. Bubble cleaning chamber; 13. Third drying chamber; 14. Horizontal slide rail; 15. Horizontal slider; 16. Horizontal frame; 17. Transfer rod; 18. Horizontal cylinder; 19. Support; 20. Lifting frame; 21. Lifting cylinder; 22. Lifting slide rail; 23. Lifting slider; 24. Air outlet plate; 25. Air inlet; 26. Air outlet groove; 27. First ultrasonic vibration plate; 28. First cleaning pipeline; 29. Second ultrasonic vibration plate; 30. Second cleaning pipeline; 31. Air duct; 32. Third cleaning pipeline; 33. Support plate; 34. Mist suction port. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] According to Figure 1 and Figure 2As shown in the figure, a fully automatic 6-slot cleaning machine for a material frame of the present utility model includes a cleaning machine main body 1. A feeding mechanism 2 is provided on one side of the cleaning machine main body 1. A cleaning container 3 is arranged inside the cleaning machine main body 1. A material frame transfer mechanism 4 is connected to one side of the cleaning container 3, which is used to move the material frame 6 during the cleaning process. And on the other side, a material frame immersion mechanism 5 is equipped. The material frame immersion mechanism 5 can accommodate multiple material frames 6, and the material frame 6 can be immersed in it during the cleaning and drying processes. The inside of the cleaning container 3 is divided into different chambers by multiple partitions 7. These partitions 7 divide the cleaning container 3 into six independent chambers in sequence: First is the first ultrasonic cleaning chamber 8, which is used for the preliminary cleaning of bearings; immediately following is the first drying chamber 9, which preliminarily dries the just-cleaned bearings; then comes the second ultrasonic cleaning chamber 10, which further cleans the bearings to ensure the complete removal of residual dirt and contaminants; the second drying chamber 11 follows closely, which thoroughly dries the bearings after being cleaned again. Next is the bubbling cleaning chamber 12, which uses the bubbling technology to deeply clean the bearings and further improve the cleaning effect; finally is the third drying chamber 13, which completes the final drying step to ensure that the bearings in the material frame 6 are completely dry. With such a structure, the cleaning machine can efficiently and orderly complete the cleaning and drying processes of the bearings in the material frame 6, greatly improving the cleaning efficiency and effect.

[0030] According to Figure 3 As shown in the figure, the material frame transfer mechanism 4 includes a horizontal slide rail 14 provided on the cleaning machine main body 1. A horizontal slider 15 is slidably arranged on the horizontal slide rail 14, and the horizontal slider 15 can freely move along the horizontal slide rail 14. A horizontal frame 16 is provided on the horizontal slider 15. Multiple transfer rods 17 are provided on the horizontal frame 16 to enable the smooth transfer of the material frame 6 between different chambers. In addition, a horizontal cylinder 18 is provided on the cleaning machine main body 1, which is used to drive the movement of the horizontal frame 16, thereby realizing the automatic transfer of the material frame 6.

[0031] According to Figure 5 and Figure 6 As shown in the figure, the material frame immersion mechanism 5 includes a bracket 19. A lifting frame 20 is installed on the bracket 19, and the material frame 6 is placed on the lifting frame 20 for immersion operations during the cleaning process. A lifting cylinder 21 is provided on the cleaning container 3, and the lifting frame 20 is connected to the lifting cylinder 21. Driven by the lifting cylinder 21, the lifting frame 20 can move up and down in the vertical direction. A lifting slide rail 22 is also provided on the bracket 19, and a lifting slider 23 is equipped on the lifting frame 20. The lifting slider 23 can move along the lifting slide rail 22, thereby ensuring the smooth lifting of the lifting frame 20. This structure enables the material frame 6 to be accurately immersed in the cleaning liquid during the cleaning process, achieving an efficient cleaning and disinfection effect.

[0032] According to Figure 7As shown in the figure, an air outlet plate 24 is provided on the lifting frame 20. The air outlet plate 24 is respectively arranged corresponding to the first drying chamber 9, the second drying chamber 11 and the third drying chamber 13. An air inlet 25 for connecting an air bar is provided at the upper end of the air outlet plate 24, and an air outlet groove 26 is provided at the lower end.

[0033] A first ultrasonic vibration plate 27 is provided in the first ultrasonic cleaning chamber 8 for generating ultrasonic waves for cleaning. A first cleaning pipeline 28 is connected to the first ultrasonic cleaning chamber 8 for transporting a specific cleaning liquid. A second ultrasonic vibration plate 29 is provided in the second ultrasonic cleaning chamber 10. A second cleaning pipeline 30 is connected to the second ultrasonic cleaning chamber 10. The second cleaning pipeline 30 transports a cleaning liquid different from that of the first cleaning pipeline 28 to further clean the bearing.

[0034] An air duct 31 is provided in the bubbling cleaning chamber 12. A plurality of air outlet holes are arranged on the air duct 31 for generating a bubbling cleaning effect. A third cleaning pipeline 32 is connected to the bubbling cleaning chamber 12 to supply the required cleaning liquid. A support plate 33 is further provided on the lifting frame 20. The support plate 33 corresponds to the bubbling cleaning chamber 12. A mist suction port 34 is provided on the support plate 33 for sucking oil mist during the cleaning process to ensure the cleaning effect.

[0035] When the utility model is in use, the bearings are strung up and placed on the material frame 6. The feeding mechanism 2 automatically feeds the material frame 6 to be cleaned into the main body 1 of the cleaning machine. Subsequently, the material frame 6 enters the first ultrasonic cleaning chamber 8 through the material frame transfer mechanism 4. The first ultrasonic vibration plate 27 is started to remove dirt and impurities on the surface of the material frame 6 by ultrasonic vibration. The first cleaning pipeline 28 transports a specific cleaning liquid for preliminary cleaning. At the same time, the material frame immersion mechanism 5 drives the material frame 6 to move downward to immerse it in the cleaning liquid. Then, the cleaned material frame 6 is transported to the first drying chamber 9. The air outlet plate 24 is connected to the air bar through the air inlet 25, and dry air is blown onto the material frame 6 through the air outlet groove 26 for preliminary drying. After that, the material frame 6 enters the second ultrasonic cleaning chamber 10. The second ultrasonic vibration plate 29 is started to further remove stubborn stains. The second cleaning pipeline 30 transports a cleaning liquid different from the first cleaning liquid for further cleaning. After the cleaning is completed, the material frame 6 is transported to the second drying chamber 11 for further drying through the air outlet plate 24 to ensure that moisture is completely removed. Then, the material frame 6 enters the bubbling cleaning chamber 12. A plurality of air outlet holes on the air duct 31 generate a bubbling effect to further clean the residues on the surface and in the gaps of the material frame 6. The third cleaning pipeline 32 transports the cleaning liquid for bubbling cleaning. At the same time, the mist suction port 34 on the support plate 33 sucks the oil mist generated during the cleaning process. Finally, the material frame 6 is transported to the third drying chamber 13 for final drying through the air outlet plate 24.

[0036] The beneficial effects brought by the utility model are:

[0037] Through a multi-stage cleaning process, the present utility model can thoroughly remove stubborn stains and tiny particles on the bearing, improving the cleaning effect.

[0038] Multiple drying chambers are provided to ensure that the bearings after cleaning can be thoroughly dried, preventing rust and corrosion.

[0039] The structure of the present utility model is stable, applicable to the cleaning of bearings of various specifications and models, and can meet different cleaning requirements.

[0040] The above is only the preferred embodiment of the present utility model. Therefore, all equivalent changes or modifications made according to the structure, features, and principles described in the scope of the patent application of the present utility model are included in the scope of the patent application of the present utility model.

Claims

1. A fully automatic material frame tank cleaning machine, comprising a cleaning machine body, a feeding mechanism is provided on one side of the cleaning machine body, and a cleaning container is provided inside the cleaning machine body, characterized in that: A material frame transfer mechanism is provided on one side of the cleaning container, and a material frame immersion mechanism is provided on the other side. A plurality of material frames are provided on the material frame immersion mechanism. A plurality of partitions are provided in the cleaning container, and the partitions divide the cleaning container into a first ultrasonic cleaning chamber, a first drying chamber, a second ultrasonic cleaning chamber, a second drying chamber, a bubbling cleaning chamber and a third drying chamber in sequence.

2. The fully automatic material frame tank cleaning machine according to claim 1, characterized in that: The material frame transfer mechanism includes a horizontal slide rail arranged on the cleaning machine body, a horizontal slider is slidably arranged on the horizontal slide rail, a horizontal frame is arranged on the horizontal slider, a plurality of transfer rods are arranged on the horizontal frame, a horizontal cylinder is arranged on the cleaning machine body, and the horizontal frame is connected to the horizontal cylinder.

3. The fully automatic material frame tank cleaning machine according to claim 1, characterized in that: A material frame immersion mechanism is also provided on one side of the cleaning container, and the material frame immersion mechanism includes a bracket, a lifting frame is provided on the bracket, and the material frame is placed on the lifting frame. A lifting cylinder is provided on the cleaning container, and the lifting frame is connected to the lifting cylinder. A lifting rail is provided on the bracket, and a lifting slider is provided on the lifting frame. The lifting slider can move along the lifting rail.

4. The fully automatic material frame tank cleaning machine according to claim 3, characterized in that: The lifting frame is provided with air outlet plates, and the air outlet plates are arranged corresponding to the first drying chamber, the second drying chamber and the third drying chamber.

5. The fully automatic material frame tank cleaning machine according to claim 4, characterized in that: The upper end of the air outlet plate is provided with an air inlet for connecting to the air rod, and the lower end is provided with an air outlet slot.

6. The fully automatic material frame tank cleaning machine according to claim 1, characterized in that: The first ultrasonic cleaning chamber is provided with a first ultrasonic vibration plate, and the first ultrasonic cleaning chamber is connected with a first cleaning pipeline.

7. The fully automatic material frame tank cleaning machine according to claim 6, characterized in that: The second ultrasonic cleaning chamber is provided with a second ultrasonic vibration plate, and the second ultrasonic cleaning chamber is connected with a second cleaning pipeline.

8. The fully automatic material frame tank cleaning machine according to claim 7, characterized in that: The first cleaning pipeline and the second cleaning pipeline convey different cleaning fluids.

9. The fully automatic material frame tank cleaning machine according to claim 1, characterized in that: An air duct is arranged in the bubbling cleaning chamber, a plurality of air outlet holes are arranged on the air duct, and a third cleaning pipeline is connected to the bubbling cleaning chamber.

10. The fully automatic material frame tank cleaning machine according to claim 3, characterized in that: The lifting frame is also provided with a support plate, the support plate is arranged corresponding to the bubbling cleaning chamber, and the support plate is provided with a mist suction port.

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