Copper gasket welding, positioning and clamping tool

By designing the copper gasket welding positioning and clamping tool, and adopting positioning pins, elastic parts and limiting sheet structures, the problem of inaccurate welding position in the existing technology is solved, and an efficient and convenient welding process is achieved, which significantly improves production efficiency and production capacity.

CN222944821UActive Publication Date: 2025-06-06ANHUI YINGFENG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421601082.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-06-06
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In the prior art, the correctness of the welding position between the copper gasket and the copper plate has high technical requirements, resulting in low efficiency and high cost of welding process.

Method used

A copper gasket welding positioning and clamping tool is designed, adopting several spaced positioning pins, elastic parts and removable limiting sheet structures. After the positioning pin is inserted into the copper plate and copper gasket through the positioning pin, the elastic parts are compressed to clamp and position, achieving fast and accurate welding.

Benefits of technology

Through a split structure and detachable design, the tooling can quickly replace damaged parts, reduce comprehensive time and consumption, improve production efficiency, and realize assembly line operations through convenient and fast disassembly and assembly methods, significantly improving production capacity and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper gasket welding positioning and clamping tool which comprises a plurality of positioning pins arranged at intervals, elastic pieces are sleeved on the positioning pins, and detachable limiting pieces are horizontally inserted at the upper ends of the positioning pins. In the production process, even if part of parts are damaged, the parts can be replaced in time, the comprehensive time consumption can be effectively reduced, clamping and positioning are achieved through a spring structure after positioning of the positioning pin is completed, the clamping tool is convenient to assemble and use, assembly line work during reflow soldering can be achieved through a convenient and rapid disassembly and assembly mode, and the production efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of laminated busbar welding, and in particular to a copper gasket welding positioning clamping tool. Background Art

[0002] Laminated busbar, also known as composite busbar, laminated busbar, laminated busbar and composite copper busbar, is a multi-layer composite structure connection bar, which can be regarded as the highway of the distribution system. Compared with the traditional, bulky, time-consuming and troublesome wiring method, the use of laminated busbar can provide a modern, easy-to-design, fast-to-install and clearly structured distribution system. Usually, the laminated busbar consists of two to three conductive layers and three to four insulating layers, which are pressed together as a whole by hot pressing.

[0003] The existing connection processes between the gasket and the copper plate on the busbar include riveting, bolting, tin wire or solder paste welding; among them, the welding process is the most reliable, but the correctness of the welding position between the copper gasket and the copper plate has high technical requirements. How to provide efficient and convenient tooling and processes that can improve production efficiency and reduce costs has become a technical problem that needs to be urgently solved in this field. Utility Model Content

[0004] In view of the defects in the prior art, the purpose of the utility model is to provide a copper gasket welding positioning clamping tool, which has the advantages of improving production efficiency, reducing production costs and convenient operation.

[0005] The utility model aims to provide a copper gasket welding positioning clamping tool, comprising a plurality of positioning pins arranged at intervals, wherein an elastic member is sleeved on the positioning pin, and a detachable limiting plate is horizontally inserted into the upper end of the positioning pin. When the lower end of the positioning pin is inserted into a copper plate and a copper gasket arranged up and down, the elastic member is compressed so that its lower end abuts against the copper plate and its upper end abuts against the limiting plate.

[0006] In the present technical solution, the positioning and clamping tooling adopts a split structure, and the positioning pin, elastic part and limit plate structure are detachable and separable. If some parts are damaged, they can be replaced in time, which can effectively reduce the overall time consumption, thereby improving production capacity and production efficiency. The positioning pin can be positioned after insertion, and the positioning is clamped and positioned by the spring structure after positioning is completed. The clamping tooling is easy to assemble and use, and can realize assembly line operation during reflow soldering through convenient and quick disassembly and assembly.

[0007] Preferably, the outer periphery of the upper end of the positioning pin is provided with positioning ring grooves spaced apart from each other in upper and lower directions, the limiting piece is arranged in a U shape, and the opening of the limiting piece can be inserted into the positioning ring groove.

[0008] Preferably, the positioning pin is made of Teflon.

[0009] Preferably, the limiting piece is cut and formed by stainless steel material.

[0010] Preferably, the elastic member is a wire spring.

[0011] Preferably, when the lower end of the positioning pin is inserted into the copper plate and the copper gasket arranged vertically, the positioning pin forms a clearance fit with the copper plate and the copper gasket.

[0012] The beneficial effects of the utility model are as follows: the positioning and clamping tooling of the utility model adopts a split structure, and the positioning pin, elastic part and limit plate structure are detachable and separable. Even if some parts are damaged during the production process, they can be replaced in time, which can effectively reduce the overall time consumption. After the positioning pin is positioned, it is clamped and positioned by the spring structure. The clamping tooling is easy to assemble and use, and through convenient and fast disassembly and assembly, assembly line operation during reflow soldering can be realized, which significantly improves production efficiency; it has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0014] Figure 1 This is a structural diagram of the copper gasket welding positioning clamping tool provided in an embodiment of the utility model.

[0015] Reference numerals: positioning pin 100 , elastic member 200 , limiting piece 300 , copper plate 400 , copper gasket 500 . DETAILED DESCRIPTION

[0016] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0017] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.

[0018] Embodiment 1

[0019] like Figure 1As shown, a specific embodiment of the utility model provides a copper gasket 500 welding positioning and clamping tooling, which has a positioning and clamping function and can implement rapid welding, and specifically includes a plurality of positioning pins 100 arranged at intervals, an elastic member 200 is sleeved on the positioning pin 100, and a detachable limiting plate 300 is horizontally inserted at the upper end of the positioning pin 100. When the lower end of the positioning pin 100 is inserted into the copper plate 400 and the copper gasket 500 arranged vertically, the elastic member 200 is compressed so that its lower end abuts against the copper plate 400 and its upper end abuts against the limiting plate 300.

[0020] like Figure 1 As shown, through the above-mentioned arrangement, the positioning and clamping tooling in this embodiment adopts a split structure, and the positioning pin 100 and the elastic member 200 and the limiting plate 300 are detachable and separable. When some parts are damaged in production applications, the corresponding parts can be replaced in time, which can effectively reduce the overall time consumption. The positioning pin 100 can be positioned after insertion, and after the positioning is completed, it is clamped and positioned by the spring structure. The clamping tooling is easy to assemble and use, and through the convenient and fast disassembly and assembly method, the assembly line operation in the reflow soldering process can be realized, thereby improving production capacity and production efficiency.

[0021] like Figure 1 As shown, in order to improve the stability of the limiting piece 300 inserted into the upper end of the positioning pin 100, the upper end of the positioning pin 100 is provided with a positioning ring groove arranged at intervals in the upper and lower parts of the outer periphery of the limiting piece 300, and the limiting piece 300 is arranged in a U shape, and the opening of the limiting piece 300 can be inserted into the positioning ring groove. In this way, after the limiting piece 300 is inserted into the positioning ring groove, the limiting piece 300 forms a limit so that the elastic member 200 can stably apply a clamping force to the copper plate 400, and the limiting piece 300 can be quickly removed to release the clamping force of the elastic member 200.

[0022] In actual application, the positioning pin 100 is made of Teflon material; since Teflon material does not adhere to the solder used to weld the copper sheet, the positioning pin 100 is more convenient to disassemble and can be reused; the limit plate 300 is cut and formed from stainless steel; in addition, the elastic member 200 is a wire spring, which can accumulate elastic force when compressed to apply a stable clamping force to the copper plate 400 to ensure the welding effect. In production, when the lower end of the positioning pin 100 is inserted into the copper plate 400 and the copper gasket 500 arranged up and down, the positioning pin 100 forms a clearance fit with the copper plate 400 and the copper gasket 500. In this embodiment, the positioning pins 100 are arranged in pairs, so as to implement positioning on both ends of the copper plate 400.

[0023] Embodiment 2

[0024] This embodiment uses the positioning and clamping tool in the first embodiment to propose a process for welding, positioning and clamping a copper gasket 500, including the following steps:

[0025] Step 1. Positioning: stack the unsoldered copper plate 400 and copper gasket 500 up and down, and use the lower end of the positioning pin 100 to insert the copper plate 400 and the copper gasket 500 from top to bottom. After the positioning pin 100 is inserted, it can be positioned so that the positioning pin 100 and the copper plate 400 and the copper gasket 500 have a clearance fit, and the copper plate 400 and the copper gasket 500 cannot be relatively offset, thereby completing the quick positioning operation.

[0026] Step 2. Clamping; put the elastic member 200 on the positioning pin 100 so that the lower end of the elastic member 200 abuts against the copper plate 400, and insert the limiting plate 300 horizontally into the positioning ring groove so that the upper end of the elastic member 200 abuts against the limiting plate 300; that is, after the positioning is completed, the spring structure is used to clamp and position, and the clamping tooling is easy to assemble and use. Through convenient and fast disassembly and assembly, assembly line operation during reflow soldering can be achieved.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A copper gasket welding positioning clamping tool, characterized in that; The invention comprises a plurality of positioning pins (100) arranged at intervals, wherein an elastic member (200) is sleeved on the positioning pin (100), and a detachable limiting plate (300) is horizontally inserted at the upper end of the positioning pin (100); when the lower end of the positioning pin (100) is inserted into a copper plate (400) and a copper gasket (500) arranged up and down, the elastic member (200) is compressed so that its lower end abuts against the copper plate (400) and its upper end abuts against the limiting plate (300).

2. The copper gasket welding positioning clamping tool according to claim 1, characterized in that; The outer periphery of the upper end of the positioning pin (100) is provided with positioning ring grooves arranged at intervals in the upper and lower parts, and the limiting piece (300) is arranged in a U shape, and the opening of the limiting piece (300) can be inserted into the positioning ring groove.

3. The copper gasket welding positioning clamping tool according to claim 1, characterized in that; The positioning pin (100) is made of Teflon material.

4. The copper gasket welding positioning clamping tool according to claim 1, characterized in that; The limiting piece (300) is cut and formed from stainless steel material.

5. The copper gasket welding positioning clamping tool according to claim 1, characterized in that; The elastic member (200) is a wire spring.

6. The copper gasket welding positioning clamping tool according to claim 1, characterized in that; When the lower end of the positioning pin (100) is inserted into the copper plate (400) and the copper gasket (500) arranged vertically, the positioning pin (100) forms a clearance fit with the copper plate (400) and the copper gasket (500).

Citation Information

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