UV conductive hydrogel coating machine with counting function

By designing the combined settings of the clamping assembly and the dust-adhesive roller in the hydrogel coating machine, the problem of the dust-adhesive assembly causing the fabric to be tied and wrinkled is solved, and the stable dust-adhesive treatment and the fabric parallel support is achieved, which improves the coating effect and the continuous operation ability of the equipment, and provides a counting function.

CN222984727UActive Publication Date: 2025-06-17HEBEI DUIT NEW MATERIAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420417195.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-06-17
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

When using a hydrogel coating machine, the viscosity of the sticky dust assembly causes the fabric to be tied up and wrinkles appear, affecting the coating effect and continuous operation of the equipment.

Method used

A UV conductive hydrogel coating machine with counting function is designed, and the combination of clamping components, dust-adhesive rollers, clamping slots, slides, fixing plates, and slides is used to ensure that the clamping rollers stably adhere the fabric to dust, and clamp the fabric through clamping components to ensure stable clamping of the fabric to ensure stable movement of the fabric.

Benefits of technology

The stability of the sticky dust treatment and the parallel support of the fabric is achieved, which avoids the fabric being tied and wrinkled, improves the coating effect and the continuous operation ability of the equipment, and facilitates later statistics through the cooperation of the counter and the display screen.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222984727U_ABST
    Figure CN222984727U_ABST
Patent Text Reader

Abstract

The utility model discloses a UV (ultraviolet) conductive hydrogel coating machine with a counting function, which structurally comprises a machine body, a conveying belt, a gluing brush piece, a mixing box, a display screen, a counter and a dust sticking device. The sliding blocks are connected to the left side and the right side of the dust sticking roller correspondingly, the sliding blocks can drive the dust sticking roller to move up and down on the sliding ways to be adjusted to the positions corresponding to the cloth, then the sliding blocks are limited to the adjusted positions through the sliding ways, and therefore the dust sticking roller can stably conduct dust sticking treatment on the cloth; the cloth is clamped and limited through the clamping assembly, and it is guaranteed that the cloth can move stably.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to a UV conductive hydrogel coating machine with a counting function. Background Art

[0002] Coating machines are mainly used in the surface coating process production of films, papers, etc. This machine coats a roll of base material with a specific functional glue, coating, ink, etc., and then winds it up after drying. It uses a special multi-functional coating head to achieve various forms of surface coating. The unwinding and rewinding of the coating machine are both equipped with a full-speed automatic film splicing mechanism, and the PLC program tension closed-loop automatic control. When applying glue, coating, ink, etc. to the base material, according to different base materials, sometimes it is necessary to adjust the thickness of the coating on the base material. When using a hydrogel coating machine, the following points need to be improved:

[0003] When using a hydrogel coating machine, under normal circumstances, the lint on the fabric is adhered by a dust sticking component, effectively dealing with the lint on the fabric. Then, different raw materials are injected into the hydrogel mixing tank through a feeding cylinder. By setting a coating brush and a water pump, it is convenient to evenly apply hydrogel to the fabric to be coated. Then, through a servo motor and a conveyor belt, it is convenient to drive the fabric to move, improving the production efficiency. When the dust sticking component is sticking dust to the fabric, since the dust sticking component has a certain viscosity and is in direct contact with the fabric, the fabric will be held back by the dust sticking component, so that the fabric will be pulled inward and wrinkled after passing through the dust sticking component, which requires operators to adjust it in time later. Otherwise, the wrinkled position cannot be coated, resulting in the equipment being unable to perform continuous coating and reducing the coating effect of the equipment on the fabric. Content of the Utility Model

[0004] In order to achieve the above object, the utility model is realized through the following technical solutions: A conductive hydrogel coating machine with a counting function, its structure includes a machine body, a conveyor belt, a coating brush component, a mixing tank, a display screen, a counter, and a dust sticking device. The conveyor belt is installed on the machine body, and the dust sticking device is installed at the end of the machine body. The top of the dust sticking device is fixedly connected to the bottom of the mixing tank. A display screen and a counter are arranged on the right side of the mixing tank, and the two are electrically connected. The coating brush component is installed at the front end of the mixing tank.

[0005] As a further improvement of the content of the utility model, the dust sticking device includes a clamping component, a dust sticking roller, a clamping groove, a slider, a fixing plate, and a sliding track. The clamping component is installed at the lower end of the clamping groove. The fixing plate is installed at the top of the clamping groove. Sliding tracks are installed on both sides inside the clamping groove. Both sliding tracks are connected with sliders, and the two are slidably connected. One end of the slider away from the sliding track is fixedly connected to the left and right sides of the dust sticking roller. The bottom of the clamping groove is installed at the end of the machine body. The top of the fixing plate is fixedly connected to the bottom of the mixing tank.

[0006] As a further improvement to the content of the utility model, the clamping assembly includes an elastic rod, a mounting seat, a connecting channel, a moving slider, a guiding rod, a pressing and abutting member, and a support plate. The elastic rod is inserted into the middle position inside the moving slider. The two moving sliders are symmetrically arranged at the upper and lower ends on the right side of the mounting seat. One end of the moving slider facing the other moving slider is connected with two guiding rods. The upper ends of the guiding rods are connected to the lower end of the pressing and abutting member. There is a connecting channel between the two pressing and abutting members. The support plate is connected to the right side of the moving slider at the lower end of the mounting seat. The mounting seat is installed at the lower end of the card slot.

[0007] As a further improvement to the content of the utility model, the pressing and abutting member includes a supporting and pushing member, a mounting groove, a clamping seat, a rolling ball, and a contact guide plate. There are three supporting and pushing members, which are arranged equidistantly and parallelly inside the mounting groove. The tops of the three supporting and pushing members are all installed with clamping seats. There is a rolling ball on the clamping seat, and the two are movably connected. The rolling ball is in contact with the contact guide plate. The guiding rod is connected to the middle position at the bottom of the mounting groove. There is a connecting channel between the two contact guide plates.

[0008] As a further improvement to the content of the utility model, the supporting and pushing member includes a connecting block, a spring support seat, a movable frame, a clamping plate, and an inserting rod. There are four connecting blocks, and the bottoms are all connected with spring support seats. The four spring support seats are parallelly installed at the bottom end inside the movable frame. The top of the movable frame is anastomotically connected with a clamping plate. Four inserting rods are inserted at the lower end of the clamping plate, and the lower ends of the inserting rods are fixed on the connecting blocks. The movable frame is installed inside the mounting groove, and the clamping seat is installed at the top of the clamping plate.

[0009] As a further improvement to the content of the utility model, the two moving sliders and the mounting seat are connected to form a "C"-shaped structure.

[0010] As a further improvement to the content of the utility model, three rolling balls are penetrated and connected on the contact guide plate.

[0011] As a further improvement to the content of the utility model, the support plate is arranged between the two moving sliders, and the two are connected to form a straight line, which can effectively support the smeared fabric in parallel.

[0012] As a further improvement to the content of the utility model, the contact guide plate is sleeved and connected with an anti-slip pad, so that it can effectively play a role in restraint when contacting the fabric. Beneficial effects

[0013] A UV conductive hydrogel coater with a counting function of the present utility model has the following beneficial effects:

[0014] The utility model is provided with a clamping component, a dust sticking roller, a clamping groove, a sliding block, a fixing plate and a sliding track. The clamping groove is fixedly connected with the fixing plate, and the dust sticking roller is installed inside the clamping groove. Sliding blocks are connected to both the left and right sides of the dust sticking roller, and the sliding blocks can drive the dust sticking roller to move up and down on the sliding track to adjust to a position corresponding to the fabric. Then, the sliding blocks are limited at the adjusted position through the sliding track, so that the dust sticking roller can stably perform dust sticking treatment on the fabric. During the dust sticking process, the fabric is clamped and limited by the clamping component to ensure that the fabric can move stably for coating. Then, the counter and the display screen cooperate with each other to count the number of coated fabrics, which is convenient for the operator to count later.

[0015] The utility model is provided with a spring rod, a mounting seat, a connecting channel, a moving slider, a guiding rod, a pressing and resisting component and a support plate. Moving sliders are installed on both mounting seats, and a connecting channel is arranged between the two moving sliders, so that the fabric can be placed into the connecting channel accordingly. The moving slider at the lower end of the connecting channel is connected to the support plate to form a straight line, which can effectively support the coated fabric in parallel. The spring rod and the guiding rod cooperate with each other to push the pressing and resisting component outwards, so that the two pressing and resisting components can press on the upper and lower ends of the fabric accordingly, thereby restraining and flattening the fabric.

[0016] The utility model is provided with a support and push component, a mounting groove, a clamping seat, a rolling ball and a contact guide piece. Three rolling balls are connected through the contact guide piece. When the fabric contacts the contact guide piece, the rolling balls will be driven to roll accordingly. The support and push component cooperates with the clamping seat to push the rolling balls upwards, so that the rolling balls can closely adhere to the fabric, thereby guiding the fabric forward. Brief Description of the Drawings

[0017] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, purposes and advantages of the utility model will become more obvious:

[0018] Figure 1 It is a schematic structural diagram of a UV conductive hydrogel coater with a counting function according to the utility model;

[0019] Figure 2 It is a schematic cross-sectional view of the dust sticking device according to the utility model;

[0020] Figure 3 It is an internal schematic diagram of the clamping component according to the utility model;

[0021] Figure 4 It is an internal schematic diagram of the pressing and resisting component according to the utility model;

[0022] Figure 5 It is a schematic cross-sectional view of the support and push component according to the utility model.

[0023] In the figure: body 1, conveyor belt 6, glue - applying brush part 2, mixing box 7, display screen 3, counter 5, dust - sticking device 4, clamping component Q1, dust - sticking roller Y5, card slot W2, slider E3, fixing plate U6, slideway T4, elastic rod R11, mounting seat I15, connecting channel Y13, moving slider T12, guide rod U14, pressing and resisting part P16, support plate A17, supporting and pushing part D21, mounting groove F23, card holder J25, rolling ball G22, contact guide piece H24, connecting block K31, elastic support seat L32, movable frame C35, card plate Z33, inserting rod X34. Specific implementation manner

[0024] To make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.

[0025] Please refer to Figures 1 - 5 The present utility model provides a technical solution: a UV conductive hydrogel coater with a counting function, whose structure includes a body 1, a conveyor belt 6, a glue - applying brush part 2, a mixing box 7, a display screen 3, a counter 5, and a dust - sticking device 4. The conveyor belt 6 is installed on the body 1, the dust - sticking device 4 is installed at the end of the body 1, the top of the dust - sticking device 4 is fixedly connected to the bottom of the mixing box 7, the display screen 3 and the counter 5 are arranged on the right side of the mixing box 7, and the two are electrically connected. The glue - applying brush part 2 is installed at the front end of the mixing box 7.

[0026] The dust - sticking device 4 includes a clamping component Q1, a dust - sticking roller Y5, a card slot W2, a slider E3, a fixing plate U6, and a slideway T4. The clamping component Q1 is installed at the lower end of the card slot W2, the fixing plate U6 is installed at the top of the card slot W2, slideways T4 are installed on both sides inside the card slot W2, sliders E3 are connected to both of the two slideways T4 and are slidably connected to them. One end of the slider E3 away from the slideway T4 is fixedly connected to the left and right sides of the dust - sticking roller Y5. The bottom of the card slot W2 is installed at the end of the body 1, and the top of the fixing plate U6 is fixedly connected to the bottom of the mixing box 7.

[0027] The above - mentioned slider E3 is used to cooperate with the dust - sticking roller Y5. The sliders E3 are connected to the left and right sides of the dust - sticking roller Y5. The slider E3 can drive the dust - sticking roller Y5 to move up and down on the slideway T4 to adjust to a position corresponding to the fabric, and then the slider E3 is limited to the adjusted position through the slideway T4, so that the dust - sticking roller Y5 can stably perform dust - sticking treatment on the fabric.

[0028] The clamping component Q1 includes an elastic rod R11, a mounting seat I15, a connecting channel Y13, a moving slider T12, a guiding rod U14, a pressing and abutting member P16, and a support plate A17. The elastic rod R11 is inserted into the middle position inside the moving slider T12. The two moving sliders T12 are symmetrically arranged at the upper and lower ends on the right side of the mounting seat I15. One end of the moving slider T12 facing the other moving slider T12 is connected with two guiding rods U14. The upper ends of the guiding rods U14 are connected to the lower end of the pressing and abutting member P16. A connecting channel Y13 is provided between the two pressing and abutting members P16. A support plate A17 is connected to the right side of the moving slider T12 at the lower end of the mounting seat I15. The mounting seat I15 is mounted at the lower end of the card slot W2.

[0029] The two moving sliders T12 and the mounting seat I15 are connected to form a "C"-shaped structure.

[0030] The support plate A17 is arranged between the two moving sliders T12, and the two are connected to form a straight line, which can effectively support the smeared fabric in parallel.

[0031] The pressing and abutting member P16 includes a support and push member D21, a mounting groove F23, a clamping seat J25, a rolling ball G22, and a contact guide piece H24. There are three support and push members D21, which are arranged equidistantly and parallelly inside the mounting groove F23. The tops of the three support and push members D21 are all mounted with clamping seats J25. A rolling ball G22 is provided on the clamping seat J25, and the two are movably connected. The rolling ball G22 is in contact with the contact guide piece H24. A guiding rod U14 is connected to the middle position at the bottom of the mounting groove F23. A connecting channel Y13 is provided between the two contact guide pieces H24.

[0032] Three rolling balls G22 are connected through the contact guide piece H24.

[0033] The contact guide piece H24 is sleeved with an anti-slip pad, so that it can effectively play a restraining role when contacting the fabric.

[0034] The support and push member D21 includes a connecting block K31, a spring support seat L32, a movable frame C35, a clamping plate Z33, and a plug rod X34. There are four connecting blocks K31, and the bottoms are all connected with spring support seats L32. The four spring support seats L32 are parallelly mounted at the bottom end inside the movable frame C35. The top of the movable frame C35 is fitted and connected with a clamping plate Z33. Four plug rods X34 are inserted at the lower end of the clamping plate Z33, and the lower ends of the plug rods X34 are fixed on the connecting block K31. The movable frame C35 is mounted inside the mounting groove F23, and the clamping plate Z33 is mounted with a clamping seat J25 at the top.

[0035] The above-mentioned spring support L32 is used to cooperate with the connection block K31. The connection block K31 is fitted and butted with the spring support L32. An air spring is provided inside the spring support L32, which can effectively cooperate with the connection block K31 to play a supporting role, so that the connection block K31 can stably cooperate with the clamping plate Z33 to support the card seat J25.

[0036] The working principle of the above technical solution is described as follows:

[0037] When the utility model is in use, the clamping groove W2 and the fixing plate U6 are fixedly connected and installed at the end of the machine body 1. The top of the fixing plate U6 is directly fixedly connected to the bottom of the mixing box 7, which effectively plays a limiting role. During the process of the conveyor belt 6 transporting the fabric, it will pass through the clamping groove W2. A dust-removing roller Y5 is installed inside the clamping groove W2. Sliders E3 are connected to both the left and right sides of the dust-removing roller Y5. The sliders E3 can drive the dust-removing roller Y5 to move up and down on the slideway T4 to adjust to a position corresponding to the fabric, and then the sliders E3 are limited at the adjusted position through the slideway T4, so that the lower end of the dust-removing roller Y5 can contact the fabric. During the dust-removing process, the fabric is clamped and limited by the clamping component Q1. Moving sliders T12 are installed on both mounting seats I15 of the clamping component Q1. A connecting channel Y13 is provided between the two moving sliders T12, so that the fabric can be placed into the connecting channel Y13 accordingly. The side of the moving slider T12 at the lower end of the connecting channel Y13 is connected to the support plate A17 to form a straight line, which can effectively support the smeared fabric in parallel. The pressing and resisting member P16 is pushed outwards by moving and adjusting the elastic rod R11 and the guiding rod U14 inside the moving slider T12. After the mounting groove F23 on the pressing and resisting member P16 is adjusted to a certain position, the contact guide piece H24 at its upper end will press on the fabric accordingly. Three rolling balls G22 are connected through the contact guide piece H24. When the fabric moves on the contact guide piece H24, the movement of the fabric serves as the driving force for the rotation of the rolling balls G22, so that the rolling balls G22 will be driven to roll accordingly. During the rolling process of the rolling balls G22, a pressing force is exerted on the card seat J25, so that the card seat J25 will move downward to squeeze the clamping plate Z33. Under the action of the inserting rod X34, the clamping plate Z33 will press down the connecting block K31. The connecting block K31 is in butt joint with the elastic support seat L32. An elastic air bag is provided inside the elastic support seat L32, and a spring-back acting force will be generated after being pressed to a certain limit, so as to cooperate with the elastic support seat L32 to push the connecting block K31 outwards, thus playing a supporting role, so that the connecting block K31 can stably cooperate with the clamping plate Z33 to support the card seat J25. The rolling balls G22 on the card seat J25 will be lifted upwards accordingly, so that the rolling balls G22 and the contact guide piece H24 can be closely attached to the fabric, thereby pulling and spreading the fabric flat, so that the dust-removing roller Y5 is not easily adhered and pulled apart during the process of removing dust from the fabric, and the conveyor belt 6 can stably transport the fabric forward. The hydrogel inside the mixing box 7 is evenly smeared on the fabric through the glue coating brush member 2, so that the equipment can be continuously coated. Then, the counter 5 and the display screen 3 cooperate with each other to count the number of smeared fabrics, which is convenient for the operator to count later and improves the coating effect of the equipment on the fabric.

[0038] In summary, the utility model adopts a combination of a machine body, a conveyor belt, a glue brushing member, a mixing box, a display screen, a counter, and a dust sticking device to form a new UV conductive hydrogel coater with a counting function. The clamping groove is fixedly connected to the fixing plate, and a dust sticking roller is installed inside the clamping groove. Sliders are connected to both the left and right sides of the dust sticking roller, and the sliders can drive the dust sticking roller to move up and down on the slideway to adjust to a position corresponding to the fabric. Then, the sliders are limited to the adjusted position through the slideway, so that the dust sticking roller can stably perform dust sticking treatment on the fabric. During the dust sticking process, the fabric is clamped and limited by the clamping component to ensure that the fabric can move stably.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model, and any reference signs in the claims should not be regarded as limiting the claims involved.

[0040] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only includes an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A UV conductive hydrogel coating machine with a counting function, the structure of which comprises a machine body (1), a conveyor belt (6), a coating brush (2), a mixing box (7), a display screen (3), a counter (5), and a dust-binding device (4), characterized in that: A conveyor belt (6) is installed on the machine body (1), a dust-binding device (4) is installed at the end of the machine body (1), the top of the dust-binding device (4) is fixedly connected to the bottom of a mixing box (7), a display screen (3) and a counter (5) are provided on the right side of the mixing box (7), and the two are electrically connected, and a glue brush (2) is installed at the front end of the mixing box (7); The dust sticking device (4) comprises a holding component (Q1), a dust sticking roller (Y5), a slot (W2), a slider (E3), a fixed plate (U6), and a slideway (T4); the holding component (Q1) is mounted at the lower end of the slot (W2); a fixed plate (U6) is mounted at the top of the slot (W2); slideways (T4) are mounted on both sides of the slot (W2); sliders (E3) are connected to the two slideways (T4), and the two slideways (T4) are slidably connected; one end of the slider (E3) away from the slideway (T4) is fixedly connected to the left and right sides of the dust sticking roller (Y5); the bottom of the slot (W2) is mounted at the end of the machine body (1); and the top of the fixed plate (U6) is fixedly connected to the bottom of the mixing box (7).

2. The UV conductive hydrogel coating machine with counting function according to claim 1, characterized in that: The clamping assembly (Q1) includes an elastic rod (R11), a mounting seat (I15), a connecting path (Y13), a movable slide (T12), a guide rod (U14), a pressing member (P16), and a support plate (A17). The elastic rod (R11) is inserted into the middle position inside the movable slide (T12). Two movable slides (T12) are symmetrically arranged at the upper and lower ends of the right side of the mounting seat (I15). Two guide rods (U14) are connected to one end of the movable slide (T12) facing the movable slide (T12). The upper end of the guide rod (U14) is connected to the lower end of the pressing member (P16). A connecting path (Y13) is provided between the two pressing members (P16). The right side of the movable slide (T12) at the lower end of the mounting seat (I15) is connected to the support plate (A17). The mounting seat (I15) is installed at the lower end of the card slot (W2).

3. The UV conductive hydrogel coating machine with counting function according to claim 2, characterized in that: The pressing member (P16) includes a supporting push member (D21), a mounting groove (F23), a clamping seat (J25), a rolling ball (G22), and a contact guide piece (H24). Three supporting push members (D21) are provided and are arranged in parallel and equidistantly inside the mounting groove (F23). A clamping seat (J25) is installed on the top of each of the three supporting push members (D21). A rolling ball (G22) is provided on the clamping seat (J25), and the two are movably connected. The rolling ball (G22) is connected to the contact guide piece (H24). A guide rod (U14) is connected to the middle position of the bottom of the mounting groove (F23), and a connecting path (Y13) is provided between the two contact guide pieces (H24).

4. The UV conductive hydrogel coating machine with counting function according to claim 3, characterized in that: The support pushing member (D21) includes a connecting block (K31), a spring support seat (L32), a movable frame (C35), a clamping plate (Z33), and a plug rod (X34). There are four connecting blocks (K31), and spring support seats (L32) are connected to the bottoms of all of them. The four spring support seats (L32) are installed in parallel at the inner bottom end of the movable frame (C35). The top of the movable frame (C35) is fitted and connected with a clamping plate (Z33). Four plug rods (X34) are inserted into the lower end of the clamping plate (Z33), and the lower ends of the plug rods (X34) are fixed on the connecting block (K31). The movable frame (C35) is installed inside the installation groove (F23), and a clamping seat (J25) is installed on the top of the clamping plate (Z33).

5. The UV conductive hydrogel coating machine with counting function according to claim 2, characterized in that: The two moving sliding members (T12) and the mounting seat (I15) are connected to form a "C"-shaped structure.

6. The UV conductive hydrogel coating machine with counting function according to claim 3, characterized in that: Three rolling balls (G22) are connected through the contact guide piece (H24).