Low-carbon ferro-chrome double-opening ladle fixed-point pouring

By adopting a double-port iron bag and inclined discharge pipe design in the low-carbon iron chromium melted finished iron casting technology, the problem of uncontrollable iron flow rate is solved, the uniformity of the finished product thickness and the stability of the quality are achieved, the risk of crane damage is reduced, and the casting efficiency is improved.

CN222985703UActive Publication Date: 2025-06-17INNER MONGOLIA TIANSHUO MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421898438.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-17
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

In the existing low-carbon iron chromium molten finished iron casting technology, the flow rate of the iron is uncontrollable, resulting in uneven thickness of the finished product, and frequent use of cranes leads to accelerate damage.

Method used

The double-head slurry bag and inclined discharge pipe design is adopted. The molurry is poured into the double-head slurry bag first, and then flows into the mold through the discharge pipe to control the molurry flow rate and ensure the uniform thickness of the finished product.

Benefits of technology

The molten iron flow rate is effectively controlled, the uniformity of the thickness of the finished product and the stability of the quality, the frequency of use and damage of the crane are reduced, the casting efficiency is improved, and the production cycle is shortened.

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Abstract

The utility model relates to the field of fixed-point pouring, and discloses low-carbon ferrochrome double-opening ladle fixed-point pouring which comprises a double-opening ladle, a first mold and a second mold are arranged on the left side and the right side of the double-opening ladle respectively, and the left side wall and the right side wall of the double-opening ladle are both fixedly communicated with discharging pipes. The two discharging pipes extend to the positions above the tops of the first mold and the second mold correspondingly, the discharging pipes incline downwards, hanging rings are fixedly connected to the front side wall and the rear side wall of the double-opening ladle, and the double-opening ladle, the first mold and the second mold are all fixed to the ground. By adopting the design of the fixed double-port ladle and the inclined discharge pipe, the flow velocity of molten iron is effectively limited, so that the thickness uniformity and quality stability of finished products are ensured, the molten iron is firstly poured into the double-port ladle and then automatically flows to a mold, the direct pouring times and distance of a crane are reduced, and the production efficiency is improved. And the use frequency and damage risk of the crane are reduced, the pouring efficiency is greatly improved through the design of simultaneous pouring of the two ports, and the production period is shortened.
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Description

Technical Field

[0001] The present utility model relates to the field of fixed-point pouring, and specifically to a fixed-point pouring of a double-opening ladle for low-carbon ferrochrome. Background Technique

[0002] Currently, for the pouring of molten finished iron of low-carbon ferrochrome, a crane driven by a person is used to lift an open-top ladle to pour the casting mold, resulting in uncontrollable iron flow rate, uneven mold thickness, and the frequent reciprocation of the overhead crane leading to an accelerated damage rate of the overhead crane. Content of the Utility Model

[0003] In order to overcome the above deficiencies, the present utility model provides a fixed-point pouring of a double-opening ladle for low-carbon ferrochrome.

[0004] The technical solution adopted by the present utility model is as follows:

[0005] A fixed-point pouring of a double-opening ladle for low-carbon ferrochrome includes a double-opening ladle. On the left and right sides of the double-opening ladle, there are respectively a mold one and a mold two. The left and right side walls of the double-opening ladle are fixedly connected and communicated with discharge pipes. The two discharge pipes respectively extend above the tops of the mold one and the mold two. The discharge pipes are inclined downward. The front and rear side walls of the double-opening ladle are fixedly connected with lifting rings. The double-opening ladle, the mold one, and the mold two are all fixed on the ground.

[0006] The beneficial effects of the present utility model are as follows:

[0007] The present utility model adopts a fixed double-opening ladle and an inclined discharge pipe design, effectively restricting the flow rate of the molten iron, thereby ensuring the uniformity of the finished product thickness and the stability of the quality. The molten iron is first poured into the double-opening ladle and then flows by gravity to the mold, reducing the number and distance of direct pouring by the crane, lowering the usage frequency and damage risk of the crane. The design of double-opening simultaneous pouring greatly improves the pouring efficiency and shortens the production cycle. Description of the Drawings

[0008] Figure 1 It is a schematic structural diagram of the present utility model.

[0009] In all the drawings, the reference numerals are specifically: 1. Double-opening ladle; 2. Lifting ring; 3. Discharge pipe; 4. Mold one; 5. Mold two. Detailed Embodiment

[0010] Such as Figure 1As shown: A fixed-point pouring of a double-opening ladle for low-carbon ferrochrome, including a double-opening ladle 1. On the left and right sides of the double-opening ladle 1, there are a mold one 4 and a mold two 5 respectively. The left and right side walls of the double-opening ladle 1 are fixedly connected with discharge pipes 3. The two discharge pipes 3 extend above the tops of the mold one 4 and the mold two 5 respectively. The discharge pipes 3 are inclined downward. The front and rear side walls of the double-opening ladle 1 are fixedly connected with lifting rings 2. The double-opening ladle 1, the mold one 4 and the mold two 5 are all fixed on the ground.

[0011] First, ensure that the double-opening ladle 1, the mold one 4, and the mold two 5 are all fixedly installed on the preset ground and in a stable state. At the same time, check whether the discharge pipes 3 are unobstructed and the inclination angle is appropriate to ensure that the molten iron can flow smoothly into the molds.

[0012] The operator drives the crane to lift the open-top ladle filled with molten iron and slowly and accurately pour it into the double-opening ladle 1. As the molten iron gradually fills the double-opening ladle 1, the molten iron will naturally flow into the mold one 4 and the mold two 5 through the fixed discharge pipes 3 on both sides. Due to the downward inclination angle designed for the discharge pipes 3, the molten iron can flow smoothly to the bottom of the mold, and the flow rate is controlled to a certain extent.

[0013] The molten iron cools and solidifies in the mold, gradually forming low-carbon ferrochrome products with a predetermined shape and thickness. During this process, due to the controllable flow rate of the molten iron, the thickness of the product is uniform and the quality is guaranteed. After the molten iron is completely solidified, the mold can be opened to take out the product for subsequent processing or inspection. At the same time, clean the double-opening ladle 1 and the mold to prepare for the next pouring.

Claims

1. A low carbon ferrochrome double ladle fixed point casting, characterized in that: The invention comprises a double-mouthed ladle (1), wherein the left and right sides of the double-mouthed ladle (1) are respectively provided with a mold one (4) and a mold two (5), the left and right side walls of the double-mouthed ladle (1) are both fixedly connected with discharge pipes (3), the two discharge pipes (3) respectively extend to the top of the mold one (4) and the top of the mold two (5), the discharge pipes (3) are inclined downward, the front and rear side walls of the double-mouthed ladle (1) are both fixedly connected with hanging rings (2), and the double-mouthed ladle (1), the mold one (4) and the mold two (5) are all fixed on the ground.