Glass film coating and film covering combined equipment

By integrating the coating mechanism and conveyor belt system on the glass coating machine, the automated combination of glass coating and coating is realized, solving the problem of inefficiency of existing equipment, improving production efficiency and extending the service life of the coating layer.

CN222990031UActive Publication Date: 2025-06-17DONGHAI YALIAN GLASS CO LTD
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Patent Information

Application Number
CN202422022227.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-17
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

Existing glass coating and coating equipment usually require the purchase of coating machines and coating machines separately, resulting in low production efficiency and large space occupancy, and the coating layer is fragile and easy to damage, lacking effective protection.

Method used

A glass coating and coating combination device is designed. By setting a coating mechanism on the side of the coating machine, including a roll, a hot pressure roller, a calendering roller and a coating table, the combination of a conveyor belt and a powerless drum conveyor is used to realize that the glass automatically enters the coating process after coating without additional power.

Benefits of technology

The coating and coating of glass are achieved simultaneously on a machine, which improves production efficiency, reduces space occupation, and protects the coating layer through the coating layer, extending the service life of the coating layer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses glass coating and film covering combined equipment, and relates to the technical field of glass coating and film covering. The device comprises a film coating machine body, a conveying belt is fixedly installed in the film coating machine body, a film coating mechanism is fixedly arranged on one side of the film coating machine body, a film coating table in the film coating mechanism is fixedly arranged on one side of the film coating machine body, a winding drum is rotationally connected to the top of the film coating table, and a hot pressure roller is rotationally connected to the interior of the film coating table; the calendaring roller is rotationally connected to the interior of the film covering table, and the hot pressure roller and the calendaring roller are vertically and symmetrically distributed; and a cutting piece is fixedly mounted on one side of the film covering table. According to the device, the film coating mechanism is arranged on one side of the film coating machine, so that one machine can finish film coating and film coating on the glass, two machines do not need to be purchased, the process from film coating to film coating of the glass can be realized through combined use of the conveying belt and the unpowered roller conveyor without redundant power, and the device has actual value and is suitable for popularization and application. And requirements of users are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass coating and film laminating, and particularly relates to a combined device for glass coating and film laminating. Background Technique

[0002] Coated glass mainly deposits one or more layers of metal thin films or metal compounds on the glass surface to change its optical properties. Common coating technologies include chemical deposition, thermal evaporation, mechanical (spraying and dipping), and magnetron sputtering, etc. The coated glass has functions such as anti-ultraviolet, heat insulation, reflecting or transmitting light of specific wavelengths. Film-laminated glass is to cover a special film on the glass surface to achieve specific functions, such as explosion-proof, privacy protection, scratch resistance, etc.

[0003] When processing some special glasses, it is necessary to first coat the film and then laminate the film to achieve better impact resistance and fragment retention ability. The coating layer is usually relatively fragile and is easily damaged when directly exposed to the external environment. The film-laminating layer can provide a layer of protection for the coating layer to prevent it from being scratched, corroded, etc., thereby prolonging the service life of the coating layer. However, existing machines that can simultaneously meet glass coating and glass film lamination are not common or there is no machine that can complete all the processes of coating and film lamination at the same time. Usually, a coating machine and a film laminator need to be purchased separately. After the glass is coated, it is put into the film laminator for film lamination, which reduces the production efficiency and occupies a large space. Therefore, we propose a new combined device for glass coating and film lamination to solve the above problems. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a combined device for glass coating and film lamination, which solves the problems that existing machines that can simultaneously meet glass coating and glass film lamination are not common or there is no machine that can complete all the processes of coating and film lamination at the same time. Usually, a coating machine and a film laminator need to be purchased separately. After the glass is coated, it is put into the film laminator for film lamination, which reduces the production efficiency and occupies a large space.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A combined device for glass coating and film lamination, including a coating machine body, a conveyor belt is fixedly installed inside the coating machine body, and a film laminating mechanism is fixedly arranged on one side of the coating machine body. The film laminating mechanism includes a reel, a hot pressure roller, a calender roller, and a film laminating table;

[0006] The film laminating table is fixedly arranged on one side of the coating machine body, the reel is rotatably connected to the top of the film laminating table, the hot pressure roller is rotatably connected to the inside of the film laminating table, the calender roller is rotatably connected to the inside of the film laminating table, and the hot pressure roller and the calender roller are vertically symmetrically distributed;

[0007] Inside one side of the film laminating table, a cutting member is fixedly installed.

[0008] Preferably, the cutting member includes a first motor, a fixed block, and a lead screw; the fixed blocks are fixedly installed at both ends of the film laminating table, the lead screw is rotatably connected inside the fixed blocks, the first motor is fixedly installed at one end of the fixed block, and the output end of the first motor is fixedly connected to the lead screw.

[0009] Preferably, the cutting member further includes a cutter and a guide rod; the cutter slides on the top of the film laminating table, the cutter is threadedly connected to the lead screw, the guide rod is fixedly installed inside the fixed block, and the guide rod is used to guide the movement of the cutter.

[0010] Preferably, a guiding rod is rotatably connected to the top of the film laminating table.

[0011] Preferably, a second motor is fixedly installed inside the film laminating table, and the output shaft of the second motor is fixedly connected to the hot pressure roller.

[0012] Preferably, a first gear is fixedly installed at the end of the hot pressure roller, a second gear is fixedly installed at the end of the calender roller, and the first gear is movably clamped with the second gear.

[0013] Preferably, a non-powered roller conveyor is fixedly installed inside the film laminating table, and the end of the non-powered roller conveyor is fixedly connected to the end of the conveyor belt.

[0014] The utility model discloses a combined device for glass coating and film laminating, and the beneficial effects thereof are as follows: By arranging a film laminating mechanism on one side of the coating machine, the device enables a single machine to complete both the coating and film laminating of glass, eliminating the need to purchase two separate machines. Through the combined use of a conveyor belt and a non-powered roller conveyor, the process of glass moving from coating to film laminating can be achieved without additional power. The device has practical value and meets the needs of users. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 It is an exploded view of the film laminating mechanism of the present utility model;

[0018] Figure 3 Schematic diagram of the hot pressure roller and the calender roller of the present utility model;

[0019] Figure 4 Schematic diagram of the cutting member of the present utility model.

[0020] In the figure: 1, coating machine body; 2, conveyor belt; 3, film laminating mechanism; 301, reel; 302, hot pressure roller; 303, calender roller; 304, film laminating table; 305, cutting member; 3051, first motor; 3052, fixing block; 3053, lead screw; 3054, cutter; 3055, guide rod; 306, guiding rod; 307, second motor; 308, first gear; 309, second gear; 310, unpowered roller conveyor. Specific embodiments

[0021] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model are described clearly and completely. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] By providing a combined glass coating and film laminating device in the embodiments of the present application, the problem that existing machines capable of simultaneously satisfying glass coating and glass film lamination are not common or there is no machine that can complete the entire processes of coating and film lamination at the same time is solved. Usually, a coating machine and a film laminating machine need to be purchased separately. After the glass is coated, it is placed in the film laminating machine for film lamination, which reduces the production efficiency and occupies a large space.

[0023] To better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the accompanying drawings of the specification and specific embodiments.

[0024] The embodiments of the present utility model disclose a combined glass coating and film laminating device.

[0025] According to the attached Figures 1-4 As shown, it includes a coating machine body 1. A conveyor belt 2 is fixedly installed inside the coating machine body 1. A film laminating mechanism 3 is fixedly arranged on one side of the coating machine body 1. The film laminating mechanism 3 includes a reel 301, a hot pressure roller 302, a calender roller 303 and a film laminating table 304;

[0026] When the device is in use, the glass is placed above the conveyor belt 2 and pushed out after being coated by the coating machine body 1. Driven by the conveyor belt 2, the glass enters the unpowered roller conveyor 310. A plastic film coated with an adhesive is sleeved on the outer surface of the reel 301. Guided by the guide rod 306, the plastic film is wound around the calender roll 303. At this time, the glass is conveyed to the calender roll 303. The hot pressure roll 302 heats up to melt the adhesive on the film, and at the same time applies pressure to bond the film to the glass. While the calender roll 303 pushes the glass forward, it also applies pressure to the glass, making the film stick more tightly to the glass. After the glass is coated with the film, the calender roll 303 pushes the glass out of the film coating mechanism 3. The first motor 3051 starts the cutter 3054 to cut off the excess film, completing the coating and film coating of the glass.

[0027] The film coating table 304 is fixedly arranged on one side of the coating machine body 1. The reel 301 is rotatably connected to the top of the film coating table 304. The hot pressure roll 302 is rotatably connected to the inside of the film coating table 304. The calender roll 303 is rotatably connected to the inside of the film coating table 304. The hot pressure roll 302 and the calender roll 303 are vertically symmetrically distributed.

[0028] A cutting member 305 is fixedly installed inside one side of the film coating table 304. The gap between the hot pressure roll 302 and the calender roll 303 allows the glass to pass through safely. And there is a layer of flexible material on the outer surface of the calender roll 303, so that while the glass is coated with the film, the glass itself will not be damaged.

[0029] The cutting member 305 includes a first motor 3051, a fixed block 3052 and a lead screw 3053. The fixed block 3052 is fixedly installed at both ends of the film coating table 304. The lead screw 3053 is rotatably connected to the inside of the fixed block 3052. The first motor 3051 is fixedly installed at one end of the fixed block 3052. The output end of the first motor 3051 is fixedly connected to the lead screw 3053.

[0030] The cutting member 305 further includes a cutter 3054 and a guide rod 3055. The cutter 3054 slides on the top of the film coating table 304. The cutter 3054 is threadedly connected to the lead screw 3053. The guide rod 3055 is fixedly installed inside the fixed block 3052. The guide rod 3055 is used to guide the movement of the cutter 3054. When the excess film needs to be cut off, the first motor 3051 drives the lead screw 3053 to rotate. The cutter 3054 slides on the outer surface of the lead screw 3053. Through the guide rod 3055, the cutter 3054 will not rotate with the lead screw 3053 and can only move in a predetermined direction. Slots are provided on both sides of the film coating table 304. After the cutter 3054 finishes cutting, it returns to the slot and will not affect the normal film coating of the glass.

[0031] A guide rod 306 is rotatably connected to the top of the film coating table 304.

[0032] A second motor 307 is fixedly installed inside the film laminating table 304, and the output shaft of the second motor 307 is fixedly connected to the hot pressure roller 302.

[0033] A first gear 308 is fixedly installed at the end of the hot pressure roller 302, and a second gear 309 is fixedly installed at the end of the calender roller 303. The first gear 308 is movably clamped with the second gear 309. The second motor 307 drives the hot pressure roller 302 to rotate clockwise. The first gear 308 is fixedly installed at the end of the hot pressure roller 302, and the first gear 308 rotates synchronously with the second gear 309 fixedly installed at the end of the calender roller 303. One rotates in one direction and the other rotates in the opposite direction, which can drive the glass to move in one direction.

[0034] A non-powered roller conveyor 310 is fixedly installed inside the film laminating table 304, and the end of the non-powered roller conveyor 310 is fixedly connected to the end of the conveyor belt 2.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A glass coating and laminating combined device, comprising a coating machine body (1), wherein a conveyor belt (2) is fixedly installed inside the coating machine body (1), characterized in that: A coating mechanism (3) is fixedly arranged on one side of the coating machine body (1), and the coating mechanism (3) comprises a winding drum (301), a hot pressure roller (302), a calendering roller (303) and a coating table (304); The laminating table (304) is fixedly arranged on one side of the coating machine body (1), the reel (301) is rotatably connected to the top of the laminating table (304), the hot pressure roller (302) is rotatably connected to the inside of the laminating table (304), the calendering roller (303) is rotatably connected to the inside of the laminating table (304), and the hot pressure roller (302) and the calendering roller (303) are vertically symmetrically distributed; A cutting piece (305) is fixedly installed inside one side of the laminating table (304).

2. The glass coating and laminating combined equipment according to claim 1, characterized in that: The cutting member (305) comprises a first motor (3051), a fixed block (3052) and a screw rod (3053); the fixed block (3052) is fixedly mounted at both ends of the coating table (304); the screw rod (3053) is rotatably connected to the inside of the fixed block (3052); the first motor (3051) is fixedly mounted at one end of the fixed block (3052); and the output end of the first motor (3051) is fixedly connected to the screw rod (3053).

3. The glass coating and laminating combined equipment according to claim 1, characterized in that: The cutting member (305) further comprises a cutter (3054) and a guide rod (3055); the cutter (3054) slides on the top of the coating platform (304), the cutter (3054) is threadedly connected to the lead screw (3053), and the guide rod (3055) is fixedly installed inside the fixed block (3052), and the guide rod (3055) is used to provide guidance for the movement of the cutter (3054).

4. The glass coating and laminating combined equipment according to claim 1, characterized in that: The top of the coating platform (304) is rotatably connected to a guide rod (306).

5. The glass coating and laminating combined equipment according to claim 1, characterized in that: A second motor (307) is fixedly installed inside the laminating table (304), and an output shaft of the second motor (307) is fixedly connected to the hot pressure roller (302).

6. The glass coating and laminating combined equipment according to claim 1, characterized in that: A first gear (308) is fixedly mounted on the end of the hot pressure roller (302), and a second gear (309) is fixedly mounted on the end of the calender roller (303), and the first gear (308) and the second gear (309) are movably engaged.

7. The glass coating and laminating combined equipment according to claim 1, characterized in that: An unpowered roller conveyor (310) is fixedly installed inside the coating table (304), and the end of the unpowered roller conveyor (310) is fixedly connected to the end of the conveyor belt (2).