Pastry veneer gluing forming device

Abstract

The utility model provides a pastry veneer pasting forming device. The pastry veneer pasting forming device comprises a dough belt conveyor, a pastry conveyor, a veneer cutting and decal mechanism and a shaping mechanism. The leather cutting and decal mechanism comprises a rotary mounting disc and two molds mounted at the bottom of the rotary mounting disc. The die comprises a plurality of cutters and ejector cores which are located in the cutters and can move in the vertical direction. The dough belt conveyor comprises a dough belt conveying belt and a jacking mechanism, and the jacking mechanism is used for jacking the dough belt conveying belt upwards, so that the dough belt on the dough belt conveying belt moves upwards to be extruded and sheared by the cutter to correspondingly form the decorative leather. And the mold above the pastry conveyor is used for attaching the decorative leather to the pastry when the corresponding ejector core moves downwards. And the shaping mechanism is used for pressing and shaping the pastry attached with the decorative leather. According to the pastry veneer gluing forming device, the production efficiency can be improved, the decorative leather can be tightly attached to pastries, and then the pastry modeling is more vivid.

Description

Technical Field

[0001] The present application relates to the technical field of food processing equipment, and particularly relates to a noodle product skin pasting and forming device. Background Art

[0002] Noodle product skin pasting refers to the process of attaching a decorative skin to the surface of a noodle product, including the shearing and fitting of the decorative skin. The aesthetic appearance and taste of the noodle product after skin pasting can be improved, so it is favored by more and more consumers.

[0003] Currently, a noodle product skin pasting device generally includes a dough conveyor, a noodle product conveyor, and a skin cutting and decorating mechanism located above the dough conveyor and the noodle product conveyor. During operation, the dough conveyor and the noodle product conveyor respectively convey the dough and the noodle product, and the skin cutting and decorating mechanism is used to cut the dough on the dough conveyor into decorative skins and attach the decorative skins to the noodle products on the noodle product conveyor to form noodle products with decorative skins.

[0004] However, the existing noodle product skin pasting devices can only cut one decorative skin and paste it on one noodle product each time, resulting in low noodle product skin pasting efficiency and inability to achieve mass production. Moreover, after attaching the decorative skin to the noodle product, there will also be a problem of loose attachment, which affects the shape of the noodle product. Therefore, there is an urgent need for a noodle product skin pasting and forming device with high production efficiency, tight attachment of the decorative skin, and realistic noodle product shape to solve the above problems.

[0005] The information disclosed in this background art section is only for enhancing the understanding of the background art of the present disclosure, and should not be regarded as an admission or any form of suggestion that this information constitutes the prior art known to those skilled in the art. Summary of the Invention

[0006] In view of the above problems, a noodle product skin pasting and forming device is provided. This noodle product skin pasting and forming device can not only improve production efficiency, but also make the decorative skin closely fit the noodle product, thereby making the shape of the noodle product more realistic.

[0007] Specifically, the present application provides a noodle paste skin pasting and forming device, including a noodle paste conveyor, a pastry conveyor, a skin cutting and decorating mechanism, and a shaping mechanism; the skin cutting and decorating mechanism includes a rotatably mounted rotating mounting plate in a horizontal plane and two molds mounted at the bottom of the rotating mounting plate; the two molds are respectively located above the noodle paste conveyor and the pastry conveyor; each mold includes multiple cutting tools and a top core located inside each cutting tool and movable in the vertical direction; the noodle paste conveyor includes a noodle paste conveyor belt and a lifting mechanism located below the noodle paste conveyor belt, and the lifting mechanism is used to lift the noodle paste conveyor belt upward so that the noodle paste on the noodle paste conveyor belt moves upward to be extruded and sheared by the cutting tools to correspondingly form a decorative skin; the mold above the pastry conveyor is used to attach the decorative skin to the pastry when the corresponding top core moves downward; the shaping mechanism is located above the end of the pastry conveyor, and the shaping mechanism is used to press and shape the pastry after attaching the decorative skin.

[0008] Optionally, each mold further includes a frame, a bottom plate mounted at the bottom of the frame, multiple negative pressure cavity plates, and multiple cutting tool mounting plates; the bottom plate is provided with a plurality of mounting holes penetrating in the vertical direction, and each cutting tool mounting plate is respectively mounted in the corresponding mounting hole, and each cutting tool is respectively mounted at the bottom of the corresponding cutting tool mounting plate; the negative pressure cavity plate is of a concave structure, sleeved on the top of the cutting tool mounting plate, and the negative pressure cavity plate is fixedly connected to the bottom plate; a blowing air passage for blowing off residual skin is opened on the bottom plate; a suction air passage for adsorbing the decorative skin is opened on the negative pressure cavity plate.

[0009] Optionally, the multiple cutting tools are arranged in a rectangular array at the bottom of the mold.

[0010] Optionally, the shaping mechanism includes a support frame, a driving mechanism, and multiple shaping die heads. The driving mechanism is arranged on the support frame and is used to drive the multiple shaping die heads to move in the vertical direction. The bottom of each shaping die head forms a concave arc-shaped shaping surface; and a plurality of air blowing holes are opened on the arc-shaped shaping surface.

[0011] Optionally, the skin cutting and decorating mechanism further includes a motor for driving the rotation of the rotating mounting plate and a slip ring for supplying a power source and / or a signal source to the mold.

[0012] Optionally, the noodle paste skin pasting and forming device further includes an atomizing spraying mechanism, and the atomizing spraying mechanism is arranged at the head end of the pastry conveyor, and the atomizing spraying mechanism is used to spray the pastry to which the decorative skin is to be attached.

[0013] Optionally, the pastry skin forming device further includes a dough making mechanism for making dough sheets and conveying the dough sheets onto the dough sheet conveyor; the dough making mechanism includes a multi-stage rolling mechanism connected in sequence, and each stage of the rolling mechanism includes a first rolling roller, a second rolling roller and a pitch opening and closing mechanism for adjusting the distance between the first rolling roller and the second rolling roller.

[0014] In the pastry skin forming device of the present application, since a plurality of cutting tools are provided on the mold, and the dough sheet conveyor cooperates with the corresponding mold to work, multiple decorative skins can be cut out at one time. Furthermore, the pastry conveyor cooperates with the corresponding mold to work, and the decorative skins can be attached to multiple pastries at one time, improving the production efficiency and enabling mass production. In addition, by driving the two molds to rotate through the rotating mounting plate, the two molds are respectively used in cooperation with the dough sheet conveyor and the pastry conveyor, so that the skin cutting work and the skin attaching work can be carried out simultaneously, further improving the production efficiency. Moreover, under the pressing and shaping action of the shaping mechanism, the decorative skin can be closely attached to the pastry, preventing the situation of poor adhesion of the decorative skin, and making the shape of the pastry with the attached decorative skin more realistic.

[0015] Those skilled in the art will become more clear about the above and other objects, advantages and features of the present application according to the following detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings. Description of the Drawings

[0016] Figure 1 It is a schematic structural diagram of the pastry skin forming device in the embodiment of the present application.

[0017] Figure 2 It is a schematic top view of the pastry skin forming device in the embodiment of the present application.

[0018] Figure 3 It is a schematic partial structural diagram of the pastry skin forming device in the embodiment of the present application.

[0019] Figure 4 It is a schematic structural diagram of the mold in the embodiment of the present application.

[0020] Figure 5 It is a schematic structural diagram of the shaping mechanism in the embodiment of the present application.

[0021] In the above figures, 110 is a noodle belt conveyor, 120 is a pastry conveyor, 130 is a skin cutting and decorating mechanism, 131 is a rotating mounting plate, 132 is a mold, 1321 is a frame, 1322 is a bottom plate, 1323 is a negative pressure cavity plate, 1324 is a cylinder, 1325 is a cutter, 1326 is a core mounting rod, 1327 is an air blowing channel, 1328 is an air suction channel, 133 is a slip ring, 140 is a shaping mechanism, 141 is a support frame, 142 is a driving mechanism, 143 is a shaping die head, 144 is an air blowing hole, 150 is an atomizing spraying mechanism, 160 is a skin making mechanism, 161 is a primary calendering mechanism, 162 is a secondary calendering mechanism, and 200 is a tray. Detailed implementation manners

[0022] In the description of the present application, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "vertical", "horizontal", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present application. The "first", "second", etc. involved in the present application are used to distinguish the described objects and do not have any sequential or technical meanings. The "connection" and "coupling" involved in the present application, unless otherwise specified, both include direct and indirect connections (couplings).

[0023] Figure 1 It is a schematic structural diagram of a pastry skin pasting and forming device in an embodiment of the present application, as Figure 1 shown, and with reference to Figure 2 and Figure 5 , an embodiment of the present application provides a pastry skin pasting and forming device, which includes a noodle belt conveyor 110, a pastry conveyor 120, a skin cutting and decorating mechanism 130, and a shaping mechanism 140. The skin cutting and decorating mechanism 130 includes a rotating mounting plate 131 that can rotate in a horizontal plane and two molds 132 mounted at the bottom of the rotating mounting plate 131. The two molds 132 are respectively located above the noodle belt conveyor 110 and the pastry conveyor 120. Multiple cutters 1325 are provided at the bottom of the mold 132 and a core that can move in the vertical direction is located inside each cutter 1325. The noodle belt conveyor 110 includes a noodle belt and a lifting mechanism located below the noodle belt. The lifting mechanism is used to lift the noodle belt upward so that the noodle on the noodle belt moves upward to be squeezed and sheared by the cutter 1325 to correspondingly form a decorative skin. The mold 132 above the pastry conveyor 120 is used to attach the decorative skin to the pastry when the corresponding core moves downward. The shaping mechanism 140 is located above the end of the pastry conveyor 120, and the shaping mechanism 140 is used to press and shape the pastry after attaching the decorative skin.

[0024] The working process of the pastry skinning forming device of the embodiment of the present application is as follows: the dough belt conveyor conveys the dough belt to the bottom of the corresponding mold 132, and the lifting mechanism lifts the dough belt conveyor upward to drive the dough belt to move upward, and squeeze with multiple cutters 1325 on the mold 132, so that multiple decorative skins can be cut out at one time. The rotating mounting plate 131 rotates the mold 132 with decorative skin to the top of the pastry conveyor 120, and the top core of the mold 132 moves downward to attach multiple decorative skins to multiple pastries to form multiple pastries with decorative skins. At the same time, the lifting mechanism and the dough belt conveyor are lifted again and cooperate with the corresponding mold 132 to achieve skin cutting. The rotating mounting plate 131 is rotated again to achieve skinning, and this cycle allows skin cutting and skinning to be performed simultaneously. The pastry with decorative skin is driven by the pastry conveyor 120 to move to the bottom of the shaping mechanism 140, and the pastry is shaped under the pressing action of the shaping mechanism 140.

[0025] The pastry skinning forming device of the present application has a plurality of cutters 1325 arranged on the mold 132, and the dough belt conveyor 110 cooperates with the corresponding mold 132 to cut out a plurality of decorative skins at one time, and then the pastry conveyor 120 cooperates with the corresponding mold 132 to attach decorative skins to a plurality of pastries at one time, thereby improving production efficiency and realizing mass production. The two molds 132 are driven to rotate by the rotating mounting plate 131, and the two molds 132 are used in conjunction with the dough belt conveyor 110 and the pastry conveyor 120 respectively, so that the skin cutting work and the skin attaching work can be carried out simultaneously, further improving production efficiency. Moreover, under the pressing and shaping action of the shaping mechanism 140, the decorative skin can be closely attached to the pastry, preventing the decorative skin from being loosely attached, and also making the pastry attached with the decorative skin more realistic.

[0026] In some embodiments of the present application, Figure 1 and Figure 2 As shown, a tray 200 is placed manually or automatically at the head end of the pastry conveyor 120 , and pastries are placed in the tray 200 . The number and arrangement of the pastries are the same as the number and arrangement of the knives 1325 on the mold 132 .

[0027] In some embodiments of the present application, two sets of molds are used, one set of molds is pasting the skin while the other set of molds is cutting the skin, which can improve efficiency and the speed is 25-30 trays / min. The skin removal time is 1.5S, the time for the rotating mounting plate to rotate and switch the mold is 1S, and the skin pasting time is 1.5S. This reciprocating process takes a total of 4S to complete the pastry pastry pastry of a tray.

[0028] In some embodiments of the present application, during skin cutting, the mold 132 can swing slightly in the horizontal direction and cooperate with the cutter 1325 to cut the dough sheet, making it easier to cut and separate the decorative skin.

[0029] In some embodiments of the present application, as Figure 4 shown, the mold 132 further includes a frame 1321, a bottom plate 1322 installed at the bottom of the frame 1321, a plurality of negative pressure cavity plates 1323, a plurality of cutter 1325 mounting plates, and a cylinder 1324 for driving the movement of the top core. The cylinder 1324 is connected to the top core through a top core mounting rod 1326. A plurality of through holes are provided on the bottom plate 1322 in the vertical direction, and each cutter 1325 mounting plate is respectively installed in the corresponding through hole, and each cutter 1325 is respectively installed at the bottom of the corresponding cutter 1325 mounting plate. The negative pressure cavity plate 1323 is of a concave structure, sleeved on the top of the cutter 1325 mounting plate, and the negative pressure cavity plate 1323 is fixedly connected to the bottom plate 1322. An air blowing channel 1327 for blowing off the residual skin is provided on the bottom plate 1322. An air suction channel 1328 for adsorbing the decorative skin is provided on the negative pressure cavity plate 1323. The air blowing channel 1327 is communicated with a positive pressure air source, and the air suction channel 1328 is communicated with a negative pressure air source.

[0030] In this embodiment, the cutter 1325 cooperates with the dough sheet conveyor 110 to cut out multiple decorative skins at one time, and the air suction channel 1328 can adsorb the decorative skin, and the air blowing channel 1327 can blow off the residual skin to prevent the dough sheet from sticking. The cylinder 1324 drives the top core to move downward to attach the decorative skin to the pastry, realizing skin pasting.

[0031] In some embodiments of the present application, the cross-sectional shape of the cutter 1325 is designed according to the shape of the ornament to be pasted with skin. For example, the cross-sectional shape of the cutter 1325 is a dog's paw, an apple leaf, a persimmon leaf, a heart, a small fish, etc. The inside of the cutter 1325 is a hollow structure for the top core to move inside.

[0032] In some embodiments of the present application, multiple cutters 1325 are arranged in a rectangular array at the bottom of the mold 132. In this embodiment, the multiple cutters 1325 are arranged in a rectangular array, making the space occupied by the cutters 1325 smaller and the layout more reasonable. In the present application, the cutters 1325 are arranged in a four-row and four-column rectangular array, that is, there are a total of 16 cutters 1325. Of course, the cutters 1325 can also be arranged in other ways according to needs. As Figure 1 and Figure 2 shown, 16 pastries are placed in each tray. For example, the pastry is a glutinous rice ball, and the diameter of the glutinous rice ball is 32 to 33 mm.

[0033] In some embodiments of the present application, as Figure 5As shown in the figure, the shaping mechanism 140 includes a support frame 141, a driving mechanism 142, and a plurality of shaping dies 143. The driving mechanism 142 is disposed on the support frame 141 and is used to drive the plurality of shaping dies 143 to move in the vertical direction. The bottom of each shaping die 143 forms a concave arc-shaped shaping surface. And a plurality of air blowing holes 144 are formed in the arc-shaped shaping surface. The driving mechanism 142 can be a pneumatic / hydraulic cylinder or a linear motor.

[0034] In this embodiment, when the pasted pastry moves to the shaping mechanism 140, the driving mechanism 142 drives the shaping die 143 to descend and press the pastry. Since the arc-shaped shaping surface conforms to the shape of the pastry, the decorative skin adheres more tightly to the pastry, and thus the shape of the pastry is better. Subsequently, air is blown through the air blowing holes 144, and at the same time, the shaping die 143 is controlled to rise, so that the shaping die 143 is separated from the pastry. By providing the air blowing holes 144, it is possible to prevent the shaping die 143 from adhering to the pastry and facilitate demolding.

[0035] In some embodiments of the present application, as Figure 3 shown, the pastry skin cutting and decorating mechanism 130 further includes a motor for driving the rotation of the rotary mounting plate 131 and a slip ring 133 for supplying a power source and / or a signal source to the mold 132. In this embodiment, when the mold 132 rotates, it is necessary to perform operations such as the movement of the core, air blowing, and air suction at the same time, and there must be a trachea or a wire connection to provide a power source or a signal source. Therefore, the provided slip ring 133 can prevent the trachea or the wire from being wound together during rotation, affecting operations such as skin pasting. Among them, the slip ring 133 is an electrical component responsible for connecting and transporting energy and signals to the rotating body. The slip ring 133 is usually installed at the rotation center of the device and mainly consists of two major parts: a rotating part and a stationary part. The rotating part is connected to the rotating structure of the device and rotates with it, called the "rotor", and the stationary part is connected to the energy of the fixed structure of the device, called the "stator". The slip ring 133 as a whole relies on the elastic lapping principle, the rolling lapping principle or the sealing principle, as well as the ingenious movement structure and sealing structure design, precise part manufacturing and reasonable material selection, etc., to form a stable and reliable rotating connection system. As long as the slip ring 133 is attached to an infinitely rotating device, it can provide power energy to the rotating body, so that the rotating body can perform other movements or detect the working conditions under the rotating state while rotating infinitely.

[0036] In some embodiments of the present application, as Figure 1 and Figure 2 shown, the pastry skin pasting and forming device further includes an atomizing spraying mechanism 150. The atomizing spraying mechanism 150 is disposed at the head end of the pastry conveyor 120, and the atomizing spraying mechanism 150 is used to spray the pastry to which the decorative skin is to be pasted. In this embodiment, after the pastry is sprayed and wetted, the decorative skin can be more easily pasted on the pastry, and the decorative skin adheres more firmly.

[0037] In some embodiments of the present application, such as Figure 1 and Figure 2 shown, the noodle skin pasting and forming device further includes a noodle skin making mechanism 160, which is used to make noodle sheets and convey the noodle sheets to the noodle sheet conveyor 110. The noodle skin making mechanism 160 includes a multi-stage rolling mechanism connected in sequence. Each stage of the rolling mechanism includes a first rolling roller, a second rolling roller, and a pitch opening and closing mechanism. The pitch opening and closing mechanism is used to adjust the distance between the first rolling roller and the second rolling roller. The noodle skin making mechanism 160 includes a first-stage rolling mechanism 161 and a second-stage rolling mechanism 162 connected in sequence. The first-stage rolling mechanism 161 is provided with a feeding port.

[0038] In this embodiment, when it is used for the first time, it is necessary to manually assist in guiding the noodle sheet from the first-stage rolling mechanism 161 to the second-stage rolling mechanism 162, and then the noodle sheet flows onto the noodle sheet conveyor. The operator adds noodles according to the amount of dough in the feeding port, and there is no need to guide the noodles again during subsequent production. The dough is put into the feeding port, and the dough passes through the first-stage rolling mechanism 161 and the second-stage rolling mechanism 162 for rolling in sequence to form a noodle sheet that meets the requirements. Since a two-stage rolling mechanism is adopted, the dough can be rolled into a noodle sheet with the required thickness and width, and the thickness and width of the noodle sheet are uniform, thereby improving the quality of the noodle sheet. By adjusting the pitch opening and closing mechanism, the distance between the first rolling roller and the second rolling roller can be adjusted, which can not only gradually reduce the rolling ratio of the dough to ensure the quality of the noodle sheet, but also adjust the required thickness of the noodle sheet at any time to meet the requirements of different products, greatly improving the practicability of the device.

[0039] In some embodiments of the present application, such as Figure 1 shown, the noodle skin pasting and forming device further includes a control box and a touch screen, which facilitate the operation of the user through the control box and the touch screen, and realize automated production.

[0040] Although some preferred embodiments of the present application have been described, those skilled in the art can make additional changes and modifications to these embodiments once they know the basic creative concepts. Therefore, the appended claims are intended to be construed as including the preferred embodiments as well as all changes and modifications falling within the scope of the present application.

[0041] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the application concept. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application is also intended to include these changes and modifications.

Claims

1. A pastry pastry forming device, characterized in that: It includes a dough belt conveyor, a pastry conveyor, a skin cutting and applique mechanism and a shaping mechanism; the skin cutting and applique mechanism includes a rotating mounting plate rotatable in a horizontal plane and two molds mounted on the bottom of the rotating mounting plate; the two molds are respectively located above the dough belt conveyor and the pastry conveyor; the mold includes a plurality of knives and a top core located in each knife and movable in a vertical direction; The dough belt conveyor includes a dough belt conveyor belt and a lifting mechanism located below the dough belt conveyor belt, wherein the lifting mechanism is used to lift the dough belt conveyor belt upward so that the dough belt on the dough belt conveyor belt moves upward to form a decorative skin corresponding to the dough belt after being squeezed and sheared by the tool; the mold above the pastry conveyor is used to attach the decorative skin to the pastry when the corresponding top core moves downward; the shaping mechanism is located above the end of the pastry conveyor, and the shaping mechanism is used to press and shape the pastry after the decorative skin is attached.

2. The pastry pasting forming device according to claim 1, characterized in that: The mold further comprises a frame, a bottom plate mounted on the bottom of the frame, a plurality of negative pressure cavity plates and a plurality of tool mounting plates; the bottom plate is provided with a plurality of mounting holes penetrating in the vertical direction, each of the tool mounting plates is respectively mounted in the corresponding mounting holes, and each of the tools is respectively mounted on the bottom of the corresponding tool mounting plates; the negative pressure cavity plate is a concave structure, sleeved on the top of the tool mounting plate, and the negative pressure cavity plate is fixedly connected to the bottom plate; The bottom plate is provided with an air blowing passage for blowing off residual leather; the negative pressure cavity plate is provided with an air suction passage for adsorbing the decorative leather.

3. The pastry pasting forming device according to claim 1, characterized in that: A plurality of the knives are arranged in a rectangular array at the bottom of the mold.

4. The pastry pasting forming device according to claim 1, characterized in that: The shaping mechanism includes a support frame, a driving mechanism and a plurality of shaping dies. The driving mechanism is arranged on the support frame and is used to drive the plurality of shaping dies to move in a vertical direction. The bottom of each shaping die forms an inwardly concave arc-shaped shaping surface; and a plurality of blowing holes are provided on the arc-shaped shaping surface.

5. The pastry pasting and forming device according to claim 1, characterized in that: The skin cutting and applique mechanism also includes a motor for driving the rotating mounting disk to rotate and a slip ring for transmitting a power source and / or a signal source to the mold.

6. The pastry pasting and forming device according to claim 1, characterized in that: It also includes an atomizing spray mechanism, which is arranged at the head end of the pastry conveyor and is used to spray the pastries to be attached with decorative leather.

7. The pastry pasting and forming device according to claim 1, characterized in that: It also includes a leather-making mechanism, which is used to make dough bands and convey the dough bands to the dough band conveyor; the leather-making mechanism includes a multi-stage calendering mechanism connected in sequence, each stage of the calendering mechanism includes a first pressing roller, a second pressing roller and a gear opening and closing mechanism, and the gear opening and closing mechanism is used to adjust the distance between the first pressing roller and the second pressing roller.

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