Copper wire annealing mechanism
By designing a copper wire annealing mechanism including a box and a liquid cooling mechanism, the problem of insufficient contact between the coolant and the copper wire and only annealing can be solved, and high-quality multi-strand copper wire annealing is achieved and processing speed is improved.
Patent Information
- Application Number
- CN202422251649.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The existing copper wire annealing mechanism does not have a comprehensive contact between the coolant and the copper wire, resulting in low annealing quality, and can only anneale a single copper wire, which is slower in processing.
A copper wire annealing mechanism is designed, including a box mechanism and a liquid cooling mechanism. The box mechanism provides a closed visual annealing environment. The liquid cooling mechanism guides the copper wire to immerse in the coolant through rotation and sliding, and realizes air-cooled heating under the heating of the electric heating mechanism, supporting the simultaneous annealing of multiple strands of copper wires.
The copper wire is guided to immerse in the coolant through rotation and sliding, ensuring that the copper wire and the coolant are in full contact, improving the annealing quality; at the same time, it supports the simultaneous annealing of multiple strands of copper wire, significantly improving the processing speed; the feeding speed can be adjusted in time according to the annealing process, further improving the annealing quality.
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Figure CN223002966U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal annealing, and particularly relates to a copper wire annealing mechanism. Background Art
[0002] Annealing is a metal heat treatment process, which means heating the metal slowly to a certain temperature, maintaining for a sufficient time, and then cooling at an appropriate speed. It can reduce hardness, improve machinability; reduce residual stress, stabilize dimensions, reduce deformation and crack tendency; refine grains, adjust the structure, and eliminate structural defects. Copper wires are usually drawn from hot-rolled copper bars. At this time, the copper wires have defects such as internal residual stress, uneven grain structure, and excessive surface hardness, and need to be annealed to improve. The copper wires are slowly heated to a certain temperature, maintained for a sufficient time, and then cooled at an appropriate speed.
[0003] The Chinese patent with the comparative announcement number CN218262605U discloses a copper wire annealing mechanism, which includes a base. An annealing box is fixedly installed on the top of the base. The annealing box includes a first chamber, a second chamber, and a third chamber. An electric heating tube is arranged in the middle of the first chamber, a wind cooling mechanism is arranged in the middle of the second chamber, and atomizing spray heads are symmetrically and fixedly arranged on the top of the third chamber; a first support and a second support are also symmetrically and fixedly installed on the top. A first roller shaft is rotatably installed on the first support, a second roller shaft is rotatably installed on the second support. A copper wire of a predetermined length is wound on the first roller shaft, and the copper wire led out from the first roller shaft is wound to the second roller shaft. A gear drive mechanism is drivingly connected to the second roller shaft, and the gear drive mechanism is used to drive the second roller shaft to rotate intermittently. The rotation of the second roller shaft causes the copper wire on the first roller shaft to sequentially pass through the middle parts of the first chamber, the second chamber, and the third chamber.
[0004] However, the above patent uses atomized spraying of coolant to cool the copper wire in a liquid state, resulting in insufficient comprehensive contact between the coolant and the copper wire, and oxidation spots may be generated on the surface of the copper wire, affecting the annealing quality. Moreover, it can only anneal a single copper wire, and the processing speed is relatively slow. Therefore, a new device needs to be designed. Content of the Utility Model
[0005] The purpose of the utility model is to provide a copper wire annealing mechanism to solve the problems put forward in the above background art.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A copper wire annealing mechanism includes a box body mechanism for providing a closed and visible annealing environment, and further includes a liquid cooling mechanism arranged inside the box body mechanism for rotating and sliding to guide the copper wire to immerse in the coolant. One side of the liquid cooling mechanism is provided with an electric heating mechanism for heating and air cooling multiple copper wires simultaneously at one time.
[0008] The liquid cooling mechanism includes a cooling pool. One side of the top of the cooling pool is provided with a liquid inlet pipe, and one side of the bottom of the cooling pool is provided with a liquid outlet pipe. A number of support pulleys are symmetrically arranged at both ends of the top of the cooling pool, and a number of guiding pulleys are symmetrically arranged on both sides inside the cooling pool;
[0009] The electric heating mechanism includes a support frame. Two support plates are symmetrically arranged on one side of the support frame. A support plate is arranged on the top of the support plates, and an electromagnetic winding is arranged on the support plate. One side of the top of the support frame is provided with an air cooling box.
[0010] Further: The box body mechanism includes an annealing box. A feeding slot is opened at one end of the annealing box, and a discharging slot is opened at the end of the annealing box away from the feeding slot. Two ventilation vents are symmetrically arranged in the front and back of the annealing box. A box cover is arranged on the top of the annealing box. A visual window is arranged in the middle of the box cover, and a handle is arranged on one side of the visual window.
[0011] Further: The box cover is hingedly connected to the annealing box, and both the box cover and the annealing box are made of 204 stainless steel material.
[0012] Further: The cooling pool is bolted to the annealing box.
[0013] Further: The liquid inlet pipe and the liquid outlet pipe respectively penetrate through the annealing box.
[0014] Further: The air cooling box is bolted to the support frame, and the support frame is made of 45 steel material.
[0015] Further: The electromagnetic winding is freely placed on the support plate.
[0016] Compared with the prior art, the beneficial effects of the present utility model are:
[0017] 1. Through the setting of rotating and sliding to guide the copper wire to immerse in the coolant, the copper wire is in full contact with the coolant, improving the annealing quality;
[0018] 2. Through the setting of guiding multiple copper wires to receive heating and annealing simultaneously at one time, the processing speed is effectively improved;
[0019] 3. Through the visible setting of the annealing process, the feeding speed is adjusted in time, further improving the annealing quality. Description of the Drawings
[0020] Figure 1 is a schematic structural diagram of a copper wire annealing mechanism described in the present utility model;
[0021] Figure 2 is an axonometric view of the box body mechanism of a copper wire annealing mechanism described in the present utility model;
[0022] Figure 3 It is a schematic structural diagram of the liquid cooling mechanism of a copper wire annealing mechanism described in the present utility model;
[0023] Figure 4 It is an axonometric view of the electric heating mechanism of a copper wire annealing mechanism described in the present utility model.
[0024] In the attached drawing reference numerals: 101, annealing box; 102, feeding trough; 103, discharging trough; 104, ventilation exhaust; 105, box cover; 106, visual window; 107, handle; 201, cooling pool; 202, liquid inlet pipe; 203, liquid outlet pipe; 204, support pulley; 205, guiding pulley; 301, support frame; 302, support plate; 303, supporting plate; 304, electromagnetic winding; 305, air cooling box. Specific embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1 - 4 , a copper wire annealing mechanism, including a box body mechanism for providing a closed and visible annealing environment, and further including a liquid cooling mechanism arranged inside the box body mechanism for rotating and sliding to guide the copper wire to immerse in the coolant, and an electric heating mechanism for heating and air cooling multiple strands of copper wire simultaneously at one time is arranged on one side of the liquid cooling mechanism.
[0027] In this embodiment: The box body mechanism includes an annealing box 101. One end of the annealing box 101 is provided with a feeding trough 102, and the end of the annealing box 101 far from the feeding trough 102 is provided with a discharging trough 103. Two ventilation exhausts 104 are symmetrically arranged before and after the annealing box 101. A box cover 105 is arranged on the top of the annealing box 101. A visual window 106 is arranged in the middle of the box cover 105. A handle 107 is arranged on one side of the visual window 106. The box cover 105 is hinged to the annealing box 101. Both the box cover 105 and the annealing box 101 are made of 204 stainless steel material. The box cover 105 is closed through the handle 107. The copper wire enters the annealing box 101 through the feeding trough 102, and the heat is discharged to the outside of the annealing box 101 through the ventilation exhaust 104;
[0028] In this embodiment: The liquid cooling mechanism includes a cooling pool 201. One side of the top of the cooling pool 201 is provided with a liquid inlet pipe 202, and one side of the bottom of the cooling pool 201 is provided with a liquid outlet pipe 203. A number of support pulleys 204 are symmetrically arranged at both ends of the top of the cooling pool 201, and a number of guiding pulleys 205 are symmetrically arranged on both sides inside the cooling pool 201. The cooling pool 201 is bolted to the annealing box 101. The liquid inlet pipe 202 and the liquid outlet pipe 203 respectively penetrate through the annealing box 101. Open the liquid outlet pipe 203 and close the liquid inlet pipe 202, and introduce a coolant into the cooling pool 201. Under the support of the support pulleys 204 and the guiding of the guiding pulleys 205, the copper wire is completely immersed in the cooling pool 201 to receive liquid cooling and complete the annealing process;
[0029] In this embodiment: The electric heating mechanism includes a support frame 301. Two support plates 302 are symmetrically arranged on one side of the support frame 301. A support plate 303 is arranged on the top of the support plate 302, and an electromagnetic winding 304 is arranged on the support plate 303. One side of the top of the support frame 301 is provided with an air cooling box 305. The air cooling box 305 is bolted to the support frame 301. The support frame 301 is made of 45# steel material. The electromagnetic winding 304 is freely placed on the support plate 303. The support frame 301 fixes the support plate 303 through the support plate 302. The support plate 303 supports the electromagnetic winding 304 to perform eddy current heating on the copper wire, and the air cooling box 305 blows out cold air to preliminarily cool the copper wire.
[0030] Working principle: Open the liquid outlet pipe 203, close the liquid inlet pipe 202, and introduce a coolant into the cooling pool 201. Close the box cover 105 through the handle 107. The copper wire enters the annealing box 101 through the feeding groove 102. The support frame 301 fixes the support plate 303 through the support plate 302. The support plate 303 supports the electromagnetic winding 304 to perform eddy current heating on the copper wire. The air cooling box 305 blows out cold air to preliminarily cool the copper wire. The heat is discharged to the outside of the annealing box 101 through the ventilation exhaust 104. Subsequently, under the support of the support pulleys 204 and the guiding of the guiding pulleys 205, the copper wire is completely immersed in the cooling pool 201 to receive liquid cooling and complete the annealing process. Finally, it leaves the annealing box 101 through the discharging groove 103. During the annealing process, observe the internal annealing situation through the visual window 106 and reasonably control the feeding speed of the copper wire.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A copper wire annealing mechanism, comprising a box mechanism for providing a closed visible annealing environment, characterized in that: It also includes a liquid cooling mechanism disposed inside the box body mechanism for rotating and sliding to guide the copper wire to immerse in the cooling liquid, and an electric heating mechanism for heating and cooling multiple copper wires at a time is disposed on one side of the liquid cooling mechanism; The liquid cooling mechanism comprises a cooling pool (201), a liquid inlet pipe (202) is arranged on one side of the top of the cooling pool (201), a liquid outlet pipe (203) is arranged on one side of the bottom of the cooling pool (201), a plurality of supporting pulleys (204) are symmetrically arranged at both ends of the top of the cooling pool (201), and a plurality of guide pulleys (205) are symmetrically arranged on both sides of the interior of the cooling pool (201); The electric heating mechanism comprises a support frame (301), two support plates (302) are symmetrically arranged on one side of the support frame (301), a support plate (303) is arranged on the top of the support plate (302), an electromagnetic winding (304) is arranged on the support plate (303), and an air cooling box (305) is arranged on one side of the top of the support frame (301).
2. A copper wire annealing mechanism according to claim 1, characterized in that: The box structure comprises an annealing box (101), one end of the annealing box (101) is provided with a feed trough (102), the end of the annealing box (101) away from the feed trough (102) is provided with a discharge trough (103), the annealing box (101) is symmetrically provided with two ventilation rows (104) in front and back, the top of the annealing box (101) is provided with a box cover (105), a visible window (106) is provided in the middle of the box cover (105), and a handle (107) is provided on one side of the visible window (106).
3. A copper wire annealing mechanism according to claim 2, characterized in that: The box cover (105) is hingedly connected to the annealing box (101), and both the box cover (105) and the annealing box (101) are made of 204 stainless steel.
4. A copper wire annealing mechanism according to claim 1, characterized in that: The cooling pool (201) is connected to the box body by bolts.
5. A copper wire annealing mechanism according to claim 2, characterized in that: The liquid inlet pipe (202) and the liquid outlet pipe (203) respectively penetrate the annealing box (101).
6. A copper wire annealing mechanism according to claim 1, characterized in that: The air cooling box (305) is connected to the support frame (301) by bolts, and the support frame (301) is made of No. 45 steel.
7. A copper wire annealing mechanism according to claim 1, characterized in that: The electromagnetic winding (304) is freely placed on the support plate (303).
Citation Information
Patent Citations
Copper wire annealing mechanism
CN218262605U
Cited By
Automatic protection feeding heat treatment control method, equipment and medium
CN121209397A