Automatic alkaline water spraying and infiltrating device for alkaline water bread

Abstract

The utility model discloses an automatic alkaline water spraying and infiltrating device for alkaline water bread, which comprises a processing box, an automatic spraying and infiltrating device, an automatic spraying and infiltrating device, an automatic spraying and infiltrating device and an automatic spraying and infiltrating device, the transmission machine is arranged in the treatment box, and the two ends of the transmission machine communicate with the feeding conveying belt and the discharging conveying belt correspondingly; and the water pump is arranged outside the treatment box and is connected with the side wall of the lower end of the treatment box and the spraying pipe. The utility model has the following advantages and effects: by arranging the high-automation spraying and infiltrating device, the surface of the bread dough is sprayed and the bottom of the bread dough is infiltrated, and the traditional soaking mode is replaced, so that the surface of the bread dough is full of alkaline water, the waste of the alkaline water is reduced, and the residual amount of the alkaline water on the surface of the bread dough can be controlled; therefore, the quality and taste of each batch of bread tend to be the same, and the quality of the bread is guaranteed.

Description

Technical Field

[0001] The utility model relates to the field of bread production, in particular to an automatic spraying and soaking lye device for lye bread. Background Art

[0002] The main raw materials of lye bread are flour, water, salt and yeast. Usually, no high-calorie flavoring agents such as sugar, milk powder and cream are added. It is a healthy and delicious snack, so it is very popular among people.

[0003] In the production and processing of lye bread, the shaped bread embryos need to be soaked in lye, and then the lye is drained to form a special crust after baking.

[0004] However, in the traditional processing of lye bread, a large amount of lye needs to be prepared to ensure the full soaking of lye bread, which will cause waste of lye. At the same time, different soaking times and draining degrees of lye will also affect the quality and taste of the bread, making the quality of lye bread polarized and in need of improvement. Content of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an automatic spraying and soaking lye device for lye bread, which has the effects of reducing lye waste and ensuring the quality of bread.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions: An automatic spraying and soaking lye device for lye bread, comprising:

[0007] A processing box, which is hollow inside, and an inlet conveyor belt and an outlet conveyor belt are horizontally arranged at both ends respectively;

[0008] A conveyor, which is arranged inside the processing box, and both ends are respectively communicated with the inlet conveyor belt and the outlet conveyor belt;

[0009] The conveyor includes a pair of upper conveyor rollers, a lower conveyor roller and a pair of connecting conveyor rollers. One pair of the upper conveyor rollers are respectively connected with the inlet conveyor belt and the outlet conveyor belt. The lower conveyor roller is located below the position between the pair of upper conveyor rollers. The pair of connecting conveyor rollers are obliquely connected with the upper conveyor rollers and the lower conveyor rollers;

[0010] A spray pipe, which is horizontally arranged on the top wall of the processing box;

[0011] A water pump, which is arranged outside the processing box, and is connected with the lower side wall of the processing box and the spray pipe.

[0012] In a preferred example of the utility model, it can be further configured that: a filter is arranged between the water inlet end of the water pump and the lower side wall of the processing box.

[0013] In a preferred embodiment, the present utility model can be further configured as follows: a water tank is provided outside the treatment tank, a three-way joint is provided at the water inlet end of the water pump, two of the joints of the three-way joint are respectively connected to the filter and the water tank, and a switching valve is provided on the joints connecting the filter and the water tank.

[0014] In a preferred embodiment, the present utility model can be further configured as follows: a water replenishing pipe is provided on the outer wall of the treatment tank, the water replenishing pipe is arranged between the upper conveying roller and the lower conveying roller, and a switching mechanism for automatically opening and closing the water replenishing pipe is arranged in the treatment tank.

[0015] In a preferred embodiment, the present utility model can be further configured as follows: the switching mechanism includes a switching plate, a switching rod and a floating ball. The switching plate is vertically and slidably connected to the inner wall of the treatment tank and is used to cover the water replenishing pipe. The middle position of the switching rod is rotatably connected to the inner wall of the treatment tank, and the lower end is rotatably connected to the upper end of the switching plate. At the same time, the floating ball is rotatably arranged at the upper end of the switching rod.

[0016] In a preferred embodiment, the present utility model can be further configured as follows: a connecting head is provided at the outer end of the water replenishing pipe and is bent upward, and a water replenishing bottle is threadedly connected to the connecting head.

[0017] In a preferred embodiment, the present utility model can be further configured as follows: the connecting head is rotatably connected to the water replenishing pipe, and clamping blocks for clamping both sides of the water replenishing bottle are provided on the outer wall of the treatment tank.

[0018] In summary, the present utility model has the following beneficial effects:

[0019] 1. By setting a highly automated spraying and infiltration device, spraying on the surface of the bread embryo and infiltration at the bottom are realized, replacing the traditional soaking method. This can not only cover the surface of the bread embryo with lye, reduce the waste of lye, but also control the residual amount of lye on the surface of the bread embryo, thereby ensuring that the quality and taste of each batch of bread tend to be the same and guaranteeing the quality of the bread.

[0020] 2. By setting a water pump that can be freely switched, the water pump can be connected to the treatment tank and the water tank according to requirements, so as to meet the spraying of lye and the backwashing and cleaning inside the treatment tank, for realizing the regular cleaning treatment inside the treatment tank.

[0021] 3. By setting a switching mechanism that can automatically control the opening and closing of the water replenishing pipe according to the liquid level of the lye in the treatment tank, automatic replenishment of the lye in the treatment tank is realized, ensuring that the bottom of the bread can be stably infiltrated into the lye, thereby guaranteeing the quality of the bread. Description of the Drawings

[0022] Figure 1 It is a schematic structural diagram of an embodiment;

[0023] Figure 2 It is a schematic internal structure diagram of the processing box of the embodiment;

[0024] Figure 3 It is a schematic structural diagram of the filter, water pump and water purification tank of the embodiment;

[0025] Figure 4 It is a schematic structural diagram of the switch mechanism of the embodiment.

[0026] Reference numerals: 1, processing box; 11, feeding conveyor belt; 12, discharging conveyor belt; 2, conveyor; 21, upper conveyor roller; 22, lower conveyor roller; 23, connecting conveyor roller; 3, spray pipe; 4, filter; 5, water pump; 51, three-way joint; 52, switch valve; 6, water purification tank; 7, water replenishing pipe; 71, connector; 72, water replenishing bottle; 73, clamping block; 8, switch mechanism; 81, switch plate; 82, switch rod; 83, floating ball. Detailed implementation manners

[0027] The following further describes the present utility model in detail with reference to the accompanying drawings.

[0028] As Figure 1 , Figure 2 , Figure 3 shown, an automatic spray wetting alkali water device for alkaline water bread includes a processing box 1, a conveyor 2, a spray pipe 3, a filter 4 and a water pump 5.

[0029] As Figure 2 shown, the processing box 1 is provided with a hollow interior, and a feeding conveyor belt 11 and a discharging conveyor belt 12 are horizontally arranged at both ends respectively. The conveyor 2 is arranged inside the processing box 1 and communicates with the feeding conveyor belt 11 and the discharging conveyor belt 12 at both ends respectively.

[0030] As Figure 2 shown, the conveyor 2 includes a pair of upper conveyor rollers 21, a lower conveyor roller 22 and a pair of connecting conveyor rollers 23. The pair of upper conveyor rollers 21 are horizontally connected to the feeding conveyor belt 11 and the discharging conveyor belt 12 respectively. The lower conveyor roller 22 is horizontally located below the position between the pair of upper conveyor rollers 21. The pair of connecting conveyor rollers 23 are obliquely connected to the upper conveyor rollers 21 and the lower conveyor roller 22.

[0031] As Figure 2 , Figure 3 shown, the spray pipe 3 is horizontally arranged on the top wall of the processing box 1. The filter 4 is connected and arranged on the lower side wall of the processing box 1. The water pump 5 is arranged outside the processing box 1 and is connected to the filter 4 and the spray pipe 3.

[0032] As Figure 2 ,Figure 3 As shown, a water tank 6 is provided outside the processing tank 1. A tee joint 51 is provided at the water inlet end of the water pump 5. Two of the joints of the tee joint 51 are respectively connected to the filter 4 and the water tank 6, and a switching valve 52 is provided on the joints connecting the filter 4 and the water tank 6.

[0033] When the bread embryos need to be treated with alkaline water, first inject the alkaline water into the processing tank 1, and make the liquid level of the alkaline water above the lower conveying roller 22 and below the upper conveying roller 21. Then, transfer the slightly frozen bread embryos one by one onto the feeding conveyor belt 11, and use the feeding conveyor belt 11 to transport the bread embryos into the conveyor 2 in the processing tank 1.

[0034] When the bread embryos are conveyed in the processing tank 1, the bread embryos are first conveyed onto the upper conveying roller 21 connected to the feeding conveyor belt 11, and then the bread embryos are conveyed along the connecting conveyor roller 23 to the lower conveying roller 22. During this process, the bottom of the bread embryos will be soaked in the alkaline water. Subsequently, the bread embryos soaked in the alkaline water are conveyed by another connecting conveyor roller 23 to another upper conveying roller 21 and conveyed out along the discharging conveyor belt 12.

[0035] And when the bread embryos are being conveyed in the processing tank 1, open the switching valve 52 connected to the filter 4 and close the switching valve 52 connected to the water tank 6. At this time, the water pump 5 will pump out the alkaline water from the processing tank 1 and spray it along the spray pipe 3 to achieve the alkaline water spraying on the surface of the bread. At the same time, when the alkaline water is pumped out, it can first pass through the filtration of the filter 4 to filter the bread crumbs falling into the alkaline water to prevent clogging of the spray pipe 3.

[0036] Therefore, by setting a highly automated spraying and soaking device, the spraying on the surface of the bread embryos and the soaking at the bottom are realized, replacing the traditional soaking method. This can not only cover the surface of the bread embryos with alkaline water, reduce the waste of alkaline water, but also control the residual amount of alkaline water on the surface of the bread embryos, so as to ensure that the quality and taste of each batch of bread are the same and guarantee the bread quality.

[0037] After working for a period of time, drain all the alkaline water in the processing tank 1, then close the switching valve 52 connected to the filter 4 and open the switching valve 52 connected to the water tank 6. At this time, the water pump 5 will pump out the clean water from the water tank 6 and spray it along the spray pipe 3 to achieve the internal spraying and cleaning of the processing tank 1.

[0038] Therefore, by setting a water pump 5 that can be freely switched, the water pump 5 can be connected to the processing tank 1 and the water tank 6 according to needs, so as to meet the alkaline water spraying and the internal backwashing cleaning of the processing tank 1 for realizing the regular cleaning treatment of the processing tank 1.

[0039] Such as Figure 2 、 Figure 4As shown, a water replenishing pipe 7 is provided on the outer wall of the treatment tank 1. The water replenishing pipe 7 is arranged between the upper transmission roller 21 and the lower transmission roller 22. The outer end of the water replenishing pipe 7 is bent upward and provided with a connector 71. A water replenishing bottle 72 is threadedly connected to the connector 71. The connector 71 is rotatably connected to the water replenishing pipe 7, and clamping blocks 73 for clamping both sides of the water replenishing bottle 72 are provided on the outer wall of the treatment tank 1.

[0040] As Figure 2 , Figure 4 shown, a switch mechanism 8 for automatically opening and closing the water replenishing pipe 7 is provided in the treatment tank 1. The switch mechanism 8 includes a switch plate 81, a switch rod 82 and a floating ball 83.

[0041] As Figure 2 , Figure 4 shown, the switch plate 81 is vertically and slidably connected to the inner wall of the treatment tank 1 and is used to cover the water replenishing pipe 7. The middle position of the switch rod 82 is rotatably connected to the inner wall of the treatment tank 1, and the lower end is rotatably connected to the upper end of the switch plate 81. At the same time, the floating ball 83 is rotatably arranged at the upper end of the switch rod 82.

[0042] When performing alkaline water treatment on the bread embryo, first control the rotation of the connector 71 at the outer end of the water replenishing pipe 7 so that the interface position of the connector 71 faces downward. Then open the water replenishing bottle 72 filled with alkaline water and screw the water replenishing bottle 72 into the connector 71 to fix the water replenishing bottle 72. Subsequently, control the rotation of the connector 71 so that the opening of the water replenishing bottle 72 faces downward, and at the same time use the clamping blocks 73 to clamp the water replenishing bottle 72 to fix the water replenishing bottle 72.

[0043] When the bread embryo gradually moves in the treatment tank 1, the alkaline water in the treatment tank 1 will gradually decrease. At this time, when the liquid level of the alkaline water in the treatment tank 1 drops, it will drive the floating ball 83 to move downward synchronously. At this time, the floating ball 83 pulls the switch rod 82 to flip, and drives the switch plate 81 to move upward by using the switch rod 82 to realize the opening control of the water replenishing pipe 7. At this time, the alkaline water in the water replenishing bottle 72 will automatically enter the treatment tank 1 to realize the replenishment of the alkaline water.

[0044] During the process of alkaline water replenishment, the liquid level of the alkaline water in the treatment tank 1 gradually rises. At this time, the liquid level drives the floating ball 83 to move upward synchronously. At this time, the floating ball 83 pulls the switch rod 82 to flip in the reverse direction, and drives the switch plate 81 to move downward by using the switch rod 82 to realize the closing control of the water replenishing pipe 7 and end this round of alkaline water replenishment.

[0045] Therefore, by setting the switch mechanism 8 that can automatically control the opening and closing of the water replenishing pipe 7 according to the liquid level of the alkaline water in the treatment tank 1, the automatic replenishment of the alkaline water in the treatment tank 1 is realized, ensuring that the bottom of the bread can be stably immersed in the alkaline water, thereby ensuring the bread quality.

[0046] The specific embodiments are only explanations of the present utility model, and they do not limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contributions as needed, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. An automatic spraying and soaking alkaline water device for alkaline water bread, characterized in that: include: The processing box (1) is hollow inside, and has a feeding conveyor belt (11) and a discharging conveyor belt (12) horizontally arranged at both ends; A conveyor (2) is arranged inside the processing box (1), and its two ends are respectively connected to the feeding conveyor belt (11) and the discharging conveyor belt (12); The conveyor (2) comprises a pair of upper-layer conveying rollers (21), a lower-layer conveying roller (22) and a pair of connecting conveying rollers (23), wherein the pair of upper-layer conveying rollers (21) are respectively connected to the feeding conveyor belt (11) and the discharging conveyor belt (12), the lower-layer conveying rollers (22) are located below the position between the pair of upper-layer conveying rollers (21), and the pair of connecting conveying rollers (23) are obliquely connected to the upper-layer conveying rollers (21) and the lower-layer conveying rollers (22); A spray pipe (3) is horizontally arranged on the top wall of the processing box (1); A water pump (5) is arranged outside the processing box (1) and is connected to the lower end side wall of the processing box (1) and the spray pipe (3).

2. The automatic spraying and soaking alkaline water device for alkaline bread according to claim 1, characterized in that: A filter (4) is provided between the water inlet end of the water pump (5) and the lower side wall of the processing box (1).

3. The automatic spraying and soaking alkaline water device for alkaline bread according to claim 2, characterized in that: A clean water tank (6) is arranged outside the treatment box (1), a three-way joint (51) is arranged at the water inlet end of the water pump (5), two joints of the three-way joint (51) are respectively connected to the filter (4) and the clean water tank (6), and a switch valve (52) is arranged on the joint connecting the filter (4) and the clean water tank (6).

4. The automatic spraying and soaking alkaline water device for alkaline bread according to claim 1, characterized in that: The outer wall of the processing box (1) is provided with a water supply pipe (7), and the water supply pipe (7) is arranged between the upper transmission roller (21) and the lower transmission roller (22). The processing box (1) is provided with a switch mechanism (8) for controlling the automatic opening and closing of the water supply pipe (7).

5. The automatic spraying and soaking alkaline water device for alkaline bread according to claim 4, characterized in that: The switch mechanism (8) comprises a switch plate (81), a switch rod (82) and a float (83); the switch plate (81) is vertically slidably connected to the inner wall of the treatment box (1) and is used to cover the water supply pipe (7); the middle position of the switch rod (82) is rotationally connected to the inner wall of the treatment box (1), and the lower end is rotationally connected to the upper end of the switch plate (81); and the float (83) is rotationally arranged on the upper end of the switch rod (82).

6. The automatic spraying and soaking alkaline water device for alkaline bread according to claim 4, characterized in that: The outer end of the water supply pipe (7) is bent upward and provided with a connector (71), and a water supply bottle (72) is threadedly connected to the connector (71).

7. The automatic spraying and soaking alkaline water device for alkaline bread according to claim 6, characterized in that: The connecting head (71) is rotatably connected to the water supply pipe (7), and the outer wall of the processing box (1) is provided with clamping blocks (73) for clamping the two sides of the water supply bottle (72).

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