Spraying tool with recycling mechanism for automobile part production

By designing spraying tooling for automotive parts production with recycling mechanisms, using upper and lower staggered conveyor belts and multi-functional spraying technology, the problems of spraying blind spots and recycling difficulties are solved, and full coverage spraying and efficient recycling are achieved.

CN223010939UActive Publication Date: 2025-06-24CANGXIAN JIXING METAL SURFACE TECH DEV CO LTD
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Patent Information

Application Number
CN202421785272.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-24
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing automotive parts spraying equipment has problems of spray blind spots and partial leakage during the spraying process, and the recycling and re-spraying process is more difficult, which is a waste of time.

Method used

A spray coating tool for the production of automobile parts with a recycling mechanism is designed, and the upper material conveyor belt and the lower recycling conveyor belt are staggered up and down. Combined with spraying, comfort, drying and recycling mechanisms, the comprehensive spraying and convenient recycling of automobile parts is achieved.

Benefits of technology

Through the above design, spray blind spots are reduced, full coverage of automotive parts is ensured, and the recycling and re-spraying process is simplified, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile part production, in particular to a spraying tool with a recovery mechanism for automobile part production, which comprises a rack, an upper spreading conveying belt and a lower recovery conveying belt which are staggered up and down are arranged on the rack, and a feeding stage is arranged on one side, extending out of the lower recovery conveying belt, of the upper spreading conveying belt. A flattening stage is arranged on the other side of the upper material spreading conveying belt, a spraying stage is arranged on the side, stretching out of the position below the upper material spreading conveying belt, of the lower recycling conveying belt, a drying stage is arranged on the other side of the lower recycling conveying belt, and a material collecting mechanism is arranged at the position, located under the feeding stage, below the lower recycling conveying belt. According to the automobile part spraying device, comprehensive spraying can be conveniently carried out, spraying dead angles are reduced, meanwhile, sprayed automobile parts can be conveniently recycled, and therefore secondary spraying can be conveniently carried out.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile part production, in particular to a spraying tooling for automobile part production with a recycling mechanism. Background Art

[0002] With the improvement of people's living standards, people's consumption of automobiles is increasing, and the market for automobile parts is also becoming larger and larger. In recent years, automobile part manufacturers have been developing rapidly. During the production of automobile parts, spraying is required to protect the automobile parts or make the colors of the automobile parts match the main body of the automobile. When spraying the existing automobile part spraying tooling, the automobile parts are generally sprayed up and down, and there is also the problem of turning over during the process. Although spraying can be carried out from both sides by turning over, there are still cases of partial missed spraying. Generally, two sprays are used during spraying. After the first spray is completed, the second spray is carried out. Generally, manual collection is used to form a complete spraying of automobile parts, which is time-consuming, and the recovery of the second spray is difficult. Therefore, a spraying tooling for automobile part production with a recycling mechanism is designed, which is convenient for more comprehensive spraying, reduces the problem of spraying dead angles, and at the same time is convenient for recycling the sprayed automobile parts, so as to facilitate re-spraying. Content of the Utility Model

[0003] (I) Technical Problems to be Solved

[0004] Aiming at the deficiencies of the prior art, the utility model provides a spraying tooling for automobile part production with a recycling mechanism, which is convenient for more comprehensive spraying, reduces the problem of spraying dead angles, and at the same time is convenient for recycling the sprayed automobile parts, so as to facilitate re-spraying.

[0005] (II) Technical Solutions

[0006] To achieve the above object, the utility model provides the following technical solutions: A spraying tooling for automobile part production with a recycling mechanism includes a frame. On the frame, there are an upper feeding conveyor belt and a lower recycling conveyor belt which are staggered up and down. On one side of the upper feeding conveyor belt that extends above the lower recycling conveyor belt, there is a feeding stage. On the other side of the upper feeding conveyor belt, there is a flattening stage. On one side of the lower recycling conveyor belt that extends below the upper feeding conveyor belt, there is a spraying stage. On the other side of the lower recycling conveyor belt, there is a drying stage. Below the lower recycling conveyor belt and directly below the feeding stage, there is a material receiving mechanism. On the frame, there is a driving mechanism for driving the upper feeding conveyor belt to convey towards the side close to the lower recycling conveyor belt and driving the lower recycling conveyor belt to convey towards the side close to the upper feeding conveyor belt. The flattening stage is provided with an automobile part flattening mechanism. The spraying stage is provided with a spraying mechanism. The drying stage is provided with a drying mechanism.

[0007] Preferably, the spraying mechanism includes two spraying pipe networks symmetrically arranged on both sides of the spraying stage, and both of the spraying pipe networks are provided with multiple spraying ports inclined toward the middle and upper part, and also include a spraying dry pipe for supplying liquid to the two spraying pipe networks.

[0008] Preferably, the leveling mechanism includes a leveling plate arranged above the upper material conveyor belt, and baffles fixedly connected to the frame are arranged on both sides of the upper material conveyor belt. A leveling thickness adjustment drive cylinder is fixedly installed at the position between the two baffles, and the leveling plate is fixedly installed at the bottom output end of the leveling thickness adjustment drive cylinder. The leveling plate is provided with a converging warp edge toward the feeding stage.

[0009] Preferably, the drying mechanism comprises a drying plate arranged above the lower recovery conveyor belt, and the frame is also provided with a drying distance adjustment drive cylinder for driving the drying plate to rise and fall.

[0010] Preferably, the recycling mechanism comprises two groups of recycling boxes placed on a frame.

[0011] Preferably, the driving mechanism includes a driving motor fixedly mounted on a frame, the frame is provided with two conveying rollers 1 supporting an upper material laying conveyor belt and two conveying rollers 2 supporting a lower recovery conveyor belt, the output shaft of the driving motor is fixedly connected to one of the conveying rollers 1, the frame is also rotatably connected with an auxiliary roller 1 at the same height as the conveying roller and an auxiliary roller 2 at the same height as the conveying roller 2, gears are fixedly mounted on the auxiliary roller 1 and one of the conveying rollers 1, the two gears are meshed, the auxiliary roller 1 and the auxiliary roller 2 are connected via a synchronous belt 1, and the auxiliary roller 2 and one of the conveying rollers 2 are connected via a synchronous belt 2.

[0012] Preferably, the spraying stage is also provided with a U-shaped baffle frame fixedly mounted on the frame.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a spraying tool for automobile parts production with a recovery mechanism, which has the following beneficial effects:

[0015] The spraying tooling for automobile part production with a recycling mechanism facilitates the conveyance of automobile parts from the upper feeding conveyor belt to the side of the lower recycling conveyor belt through the vertically staggered upper feeding conveyor belt and lower recycling conveyor belt. When the automobile parts fall from the upper feeding conveyor belt onto the lower recycling conveyor belt, the spraying mechanism can spray the falling automobile parts. Since the parts can be flipped when falling, relatively comprehensive spraying can be carried out. By setting a flattening mechanism during the flattening stage, the automobile parts can be conveyed and evenly fall from the upper feeding conveyor belt, so that the automobile parts can be more comprehensively sprayed. Through the lower recycling conveyor belt, it is convenient to receive the sprayed automobile parts. When it is returned to the drying stage, it can be dried through the drying stage. Then, after falling from the lower recycling conveyor belt, the dried automobile parts can fall into the receiving mechanism below, thus facilitating the re-inversion of the automobile parts from the receiving mechanism back to the feeding stage on the upper feeding conveyor belt. The spraying tooling for automobile part production with a recycling mechanism facilitates relatively comprehensive spraying, reduces the problem of spraying dead angles, and at the same time facilitates the recycling of the sprayed automobile parts, thus facilitating re-spraying. Brief Description of the Drawings

[0016] Figure 1 is a schematic structural diagram of the whole of the present utility model;

[0017] Figure 2 For the present utility model Figure 1 is a partial enlarged structural diagram at A in;

[0018] Figure 3 is a schematic structural diagram of other perspectives of the whole of the present utility model.

[0019] Reference numerals in the drawings: 1, frame; 2, upper feeding conveyor belt; 3, lower recycling conveyor belt; 4, flattening plate; 5, baffle; 6, flattening thickness adjustment driving cylinder; 7, U-shaped retaining frame; 8, spraying main pipe; 9, spraying pipe network; 10, spraying port; 11, clamp; 12, drying plate; 13, drying distance adjustment driving cylinder; 14, recycling box; 15, driving motor; 16, gear; 17, synchronous belt one; 18, synchronous belt two. Detailed Embodiment

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] Embodiment:

[0022] Please refer to Figures 1-3 , a spraying tooling for automobile part production with a recycling mechanism, including a frame 1. An upper feeding conveyor belt 2 and a lower recycling conveyor belt 3 are arranged on the frame 1 in a vertically staggered manner. A feeding stage is arranged on one side of the upper feeding conveyor belt 2 that extends above the lower recycling conveyor belt 3. A flattening stage is arranged on the other side of the upper feeding conveyor belt 2. A spraying stage is arranged on one side of the lower recycling conveyor belt 3 that extends below the upper feeding conveyor belt 2. A drying stage is arranged on the other side of the lower recycling conveyor belt 3. A material receiving mechanism is arranged below the lower recycling conveyor belt 3 at a position directly below the feeding stage. A driving mechanism is arranged on the frame 1 to drive the upper feeding conveyor belt 2 to convey towards the side close to the lower recycling conveyor belt 3 and drive the lower recycling conveyor belt 3 to convey towards the side close to the upper feeding conveyor belt 2. An automobile part flattening mechanism is arranged at the flattening stage. A spraying mechanism is arranged at the spraying stage. A drying mechanism is arranged at the drying stage.

[0023] Specifically, the spraying mechanism includes two spraying pipe networks 9 symmetrically arranged on both sides of the spraying stage. A plurality of spraying nozzles 10 inclined upward towards the middle are arranged on both spraying pipe networks 9. It also includes a spraying main pipe 8 for supplying liquid to the two spraying pipe networks 9. The two spraying pipe networks 9 are fixedly connected to the frame 1 through a plurality of clamps 11. It is convenient to supply liquid into the two spraying pipe networks 9 through the spraying main pipe 8, and it is convenient to spray the automobile parts sliding from the middle through the plurality of spraying nozzles 10 on the two spraying pipe networks 9.

[0024] Specifically, the flattening mechanism includes a flattening plate 4 arranged above the upper feeding conveyor belt 2. Baffles 5 fixedly connected to the frame 1 are arranged on both sides of the upper feeding conveyor belt 2. A flattening thickness adjustment driving cylinder 6 is fixedly installed at the position between the two baffles 5. The flattening plate 4 is fixedly installed at the bottom output end of the flattening thickness adjustment driving cylinder 6. A converging and warping edge facing the feeding stage is arranged on the flattening plate 4. Through the flattening plate 4, it is convenient to flatten the automobile parts through its converging and warping edge close to the feeding stage. It is convenient to adjust the height of the flattening plate 4 through the flattening thickness adjustment driving cylinder 6, so as to facilitate the conveying of automobile parts of different specifications.

[0025] Specifically, the drying mechanism includes a drying plate 12 arranged above the lower recycling conveyor belt 3. A drying distance adjustment driving cylinder 13 for driving the drying plate 12 to lift and lower is also arranged on the frame 1. Through the drying plate 12, it is convenient to dry the automobile parts passing through the drying stage. Through the drying distance adjustment driving cylinder 13, it is convenient to adjust the height of the drying plate 12, so as to facilitate the drying of automobile parts of different specifications.

[0026] Specifically, the recycling mechanism includes two groups of recycling boxes 14 placed on the frame 1. The two recycling boxes 14 are convenient for cross-exchange use, so that it is convenient to receive automobile parts conveyed from the lower recycling conveyor belt 3 while pouring the collected automobile parts back into the feeding stage.

[0027] Specifically, the driving mechanism includes a driving motor 15 fixedly mounted on the frame 1, and the frame 1 is provided with two conveying rollers 1 supporting the upper material conveying belt 2 and two conveying rollers 2 supporting the lower recovery conveying belt 3. The output shaft of the driving motor 15 is fixedly connected to one of the conveying rollers 1. The frame 1 is also rotatably connected with an auxiliary roller 1 at the same height as the conveying roller and an auxiliary roller 2 at the same height as the conveying roller 2. Gears 16 are fixedly mounted on the auxiliary roller 1 and one of the conveying rollers 1, and the two gears 16 are meshed with each other. The auxiliary roller 1 and the auxiliary roller 2 are connected by a synchronous belt 17, and the auxiliary roller 2 is connected by a synchronous belt 2 18. Starting the driving motor 15 is convenient for driving the upper material conveying belt 2 to rotate. Through the meshing of the two gears 16 and the transmission cooperation of the synchronous belt 1 17 and the synchronous belt 2 18, the lower recovery conveying belt 3 is convenient for conveying in the opposite direction of the upper material conveying belt 2 at the same speed.

[0028] Specifically, during the spraying stage, a U-shaped baffle 7 fixedly mounted on the frame 1 is provided to prevent automobile parts dropped onto the lower recovery conveyor belt 3 from being directly splashed out from the lower recovery conveyor belt 3 through the U-shaped baffle 7 .

[0029] When in use, start the driving mechanism to make the upper material laying conveyor belt 2 transport to the side of the lower recovery conveyor belt 3, and at the same time make the lower recovery conveyor belt 3 transport to the side of the upper material laying conveyor belt 2, and then pour the automobile parts into the feeding stage. When it passes the leveling stage, the automobile parts are leveled by the leveling mechanism, and then evenly fall out from the upper material laying conveyor belt 2 and fall onto the lower recovery conveyor belt 3. Before falling into the lower recovery conveyor belt 3, it is sprayed by the spraying mechanism. Under the action of inertia and its own gravity, it forms a parabolic form to slide down. In the process of falling, the automobile parts are also turned over, so that the car parts are sprayed more comprehensively. After falling onto the lower recovery conveyor belt 3, they are transported to the drying stage side, and after being dried by the drying mechanism in the drying stage, they slide out from the lower recovery conveyor belt 3 and fall into the recovery mechanism below, so that the recovered dry automobile parts can be poured back into the feeding stage for spraying again. The number of spraying times can be increased according to the requirements of spraying thickness.

[0030] It should be noted that phrases such as "an embodiment", "embodiments", "exemplary embodiments", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include specific features, structures, or characteristics, but not necessarily every embodiment includes such specific features, structures, or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. Moreover, when describing a specific feature, structure, or characteristic in combination with an embodiment, it is within the knowledge scope of those skilled in the art to implement such a feature, structure, or characteristic in combination with other embodiments, whether explicitly or implicitly described.

[0031] It should be easily understood that the terms "on", "above", and "over" in this disclosure should be interpreted in the broadest manner, such that "on" not only means "directly on something", but also includes the meaning of "on something" with intermediate features or layers therebetween, and "above" or "over" not only include the meaning of "above" or "over something", but may also include the meaning of "above" or "over something" with no intermediate features or layers therebetween (i.e., directly on something).

[0032] In addition, for the convenience of description, spatial relative terms may be used in the text, such as "below", "beneath", "under", "above", "over", etc., to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatial relative terms are intended to include different orientations of the device in use or operation other than the orientation shown in the drawings. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive words used in the text may be interpreted accordingly.

[0033] It should be noted that in this text, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include", or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such a process, method, article, or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article, or device including the said element.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A spraying tool for automobile parts production with a recovery mechanism, characterized in that: The invention comprises a frame (1), wherein the frame (1) is provided with an upper material laying conveyor belt (2) and a lower recovery conveyor belt (3) staggered up and down, a feeding stage is provided on the side of the upper material laying conveyor belt (2) extending above the lower recovery conveyor belt (3), a leveling stage is provided on the other side of the upper material laying conveyor belt (2), a spraying stage is provided on the side of the lower recovery conveyor belt (3) extending below the upper material laying conveyor belt (2), and a drying stage is provided on the other side of the lower recovery conveyor belt (3), a material receiving mechanism is provided below the lower recovery conveyor belt (3) and directly below the feeding stage, a driving mechanism is provided on the frame (1) for driving the upper material laying conveyor belt (2) to convey to the side close to the lower recovery conveyor belt (3) and driving the lower recovery conveyor belt (3) to convey to the side close to the upper material laying conveyor belt (2), an automobile parts leveling mechanism is provided on the leveling stage, a spraying mechanism is provided on the spraying stage, and a drying mechanism is provided on the drying stage.

2. The spraying tool for automobile parts production with a recycling mechanism according to claim 1, characterized in that: The spraying mechanism comprises two spraying pipe networks (9) symmetrically arranged on both sides of the spraying stage, each of the two spraying pipe networks (9) is provided with a plurality of spraying ports (10) inclined upward in the middle, and also comprises a spraying dry pipe (8) for supplying liquid to the two spraying pipe networks (9).

3. The spraying tool for automobile parts production with a recovery mechanism according to claim 2, characterized in that: The leveling mechanism comprises a leveling plate (4) arranged above the upper material laying conveyor belt (2), baffles (5) fixedly connected to the frame (1) are arranged on both sides of the upper material laying conveyor belt (2), a leveling thickness adjustment drive cylinder (6) is fixedly installed at the position between the two baffles (5), the leveling plate (4) is fixedly installed at the bottom output end of the leveling thickness adjustment drive cylinder (6), and the leveling plate (4) is provided with a converging warp edge toward the feeding stage.

4. The spraying tool for automobile parts production with a recovery mechanism according to claim 3, characterized in that: The drying mechanism comprises a drying plate (12) arranged above the lower recovery conveyor belt (3), and the frame (1) is also provided with a drying distance adjustment drive cylinder (13) for driving the drying plate (12) to rise and fall.

5. The spraying tool for automobile parts production with a recovery mechanism according to claim 4, characterized in that: The recovery mechanism comprises two groups of recovery boxes (14) placed on the frame (1).

6. The spraying tool for automobile parts production with a recovery mechanism according to claim 5, characterized in that: The driving mechanism comprises a driving motor (15) fixedly mounted on a frame (1); the frame (1) is provided with two conveying rollers (1) supporting an upper material laying conveyor belt (2) and two conveying rollers (2) supporting a lower recovery conveyor belt (3); the output shaft of the driving motor (15) is fixedly connected to one of the conveying rollers (1); the frame (1) is also rotatably connected with an auxiliary roller (1) having the same height as the conveying roller and an auxiliary roller (2) having the same height as the conveying roller (2); the auxiliary roller (1) and one of the conveying rollers (1) are both fixedly mounted with gears (16); the two gears (16) are meshed with each other; the auxiliary roller (1) and the auxiliary roller (2) are connected by a synchronous belt (17) for transmission; the auxiliary roller (2) and one of the conveying rollers (2) are connected by a synchronous belt (18) for transmission.

7. The spraying tool for automobile parts production with a recovery mechanism according to claim 6, characterized in that: The spraying stage is also provided with a U-shaped baffle frame (7) fixedly mounted on the frame (1).