Fabric cutting machine for producing fabric toys
By designing a cloth cutting machine that integrates laser cutter, vacuum generator and vacuum positioning plate in fabric toy production, the problems of low efficiency and long production cycle of artificial cutting fabrics are solved, and a more efficient fabric cutting and production process is achieved.
Patent Information
- Application Number
- CN202421613753.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-09
AI Technical Summary
In the production process of fabric toys, artificial cutting fabrics is inefficient, and it is difficult to quickly sort the fabrics after cutting, resulting in slow production speed and long production cycle.
A fabric cutting machine for fabric toy production is designed, using a combination of laser cutter, vacuum generator and vacuum positioning plate to improve the stability and cutting speed of the fabric through vacuum adsorption and limiting.
It improves the cutting efficiency of fabrics, shortens the production cycle, and enhances the stability and production efficiency of fabrics.
Smart Images

Figure CN223012162U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric toy production, and particularly relates to a cloth cutting machine for fabric toy production. Background Art
[0002] Fabric toys are toys mainly made of fabrics and are manufactured through processes such as sewing, filling, and decoration. The materials for making fabric toys are rich and diverse. Fabrics with different textures, colors, and patterns can be selected to make the appearance of the toys, and then filled with fillers to make them have a soft feeling. There are many types of fabric toys, including animal shapes, cartoon images, character dolls, etc., which can be made into various shapes and sizes to meet the needs of different age groups and preferences. Fabric toys are not only a kind of entertainment toy but also a kind of art.
[0003] During the production process of fabric toys, the cutting operation of the fabrics required for fabric toys is often carried out manually. However, the efficiency of manually cutting fabrics varies from person to person. At the same time, the cut fabrics are easily mixed with the original fabrics due to the influence of the space environment, making it difficult to quickly take away the cut fabrics after cutting, resulting in poor production speed and a long production cycle. Summary of the Utility Model
[0004] In view of the above-mentioned drawbacks of the prior art, the utility model provides a cloth cutting machine for fabric toy production, which can effectively solve the problems of slow cloth cutting efficiency and long production cycle in the prior art of fabric toy production.
[0005] To achieve the above objectives, the utility model is realized through the following technical solutions:
[0006] The utility model provides a cloth cutting machine for fabric toy production, including a frame-shaped support frame. The upper end of the support frame is fixedly provided with a cutting frame. Symmetrically and fixedly installed on both inner walls of the support frame are electric slide rails. Between the two electric slide rails, a laser cutter is driven to be movable along the width direction of the cutting frame. Rotatably installed on both inner walls of the support frame and below the laser cutter are two driving rollers. A conveyor belt is sleeved outside the two driving rollers. Fixedly installed on the outside of the conveyor belt is at least one vacuum generator. Fixedly installed on the side of the vacuum generator away from the conveyor belt is a vacuum positioning plate used in cooperation therewith. The fabric cut by the laser cutter is conveyed in the cutting frame;
[0007] Wherein, when the vacuum positioning plate is horizontally upward and located in the cuttable area of the laser cutter, it is opened to adsorb the fabric, and when the side of the vacuum positioning plate away from the conveyor belt forms an angle less than or equal to 90° with the horizontal plane, it is closed to release the fabric.
[0008] Further, a control box is fixedly arranged at the front end of the support frame, and a control panel and operation keys for controlling the start or stop of the vacuum positioning plate are fixedly arranged at the top end of the control box.
[0009] Further, a transmission roller is movably arranged at one end of the support frame, a winding roller is movably arranged at the other end of the support frame, at least one limiting roller is rotatably arranged on the outer side of the support frame above the transmission roller and the winding roller, and the fabric in the transmission roller is wound along the outer side of the limiting roller and passes through the cutting frame and is wound to the outer side of the winding roller.
[0010] Further, connecting shafts are rotatably connected to the inner walls on both sides of the support frame, and the driving roller is sleeved on the outer side of the connecting shaft.
[0011] Further, a rotating shaft is rotatably connected between the support frames of the winding roller, a support plate is fixedly arranged at the bottom end of the support frame below the winding roller, a motor is fixedly installed on one side of the support plate, and transmission belts are respectively sleeved between the output end of the motor and the rotating shaft and between the rotating shaft and the connecting shaft.
[0012] Further, a storage box is placed on one side of the support plate, and the storage box is located in the area below the fabric released by the vacuum positioning plate.
[0013] The technical solution provided by the present utility model has the following beneficial effects compared with the known prior art:
[0014] Through the mutual cooperation between the laser cutter, the vacuum generator and the vacuum positioning plate, the present utility model adsorbs and limits the transmitted fabric through the vacuum generator and the vacuum positioning plate, improves the stability of the fabric when it is cut by the laser cutter, and cooperates with the laser cutter to improve the speed of fabric cutting, can improve the cutting efficiency of the fabric and shorten the production cycle. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model, and for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 It is a schematic diagram of the first perspective structure in the present utility model;
[0017] Figure 2 It is a schematic diagram of the second perspective structure in the present utility model;
[0018] Figure 3 It is a cross-sectional view of the present utility model;
[0019] Figure 4 This is a schematic structural diagram of the conveyor belt in the present utility model.
[0020] Reference numerals: 1, support frame; 2, control box; 3, electric slide rail; 4, laser cutter; 5, transmission roller; 6, winding roller; 7, limiting roller; 8, connecting shaft; 9, driving roller; 10, conveyor belt; 11, vacuum generator; 12, vacuum positioning plate; 13, support plate; 14, motor; 15, transmission belt; 16, storage box. Specific embodiments
[0021] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] The present utility model will be further described below with reference to the embodiments.
[0023] Embodiment: Refer to Figures 1 to 4 , a cloth cutting machine for fabric toy production, including a frame-shaped support frame 1. A cutting frame is fixedly arranged at the upper end of the support frame 1. Electric slide rails 3 are symmetrically and fixedly installed on both inner walls of the support frame 1. A laser cutter 4 that can be driven along the width direction of the cutting frame is driven between the two electric slide rails 3. Two driving rollers 9 are rotatably installed on both inner walls of the support frame 1 and below the laser cutter 4. A conveyor belt 10 is sleeved outside the two driving rollers 9. At least one vacuum generator 11 is fixedly installed outside the conveyor belt 10. A rubber plate is connected between the vacuum generator 11 and the conveyor belt 10. The rubber plate can effectively fasten the vacuum generator 11 outside the conveyor belt 10 when the conveyor belt 10 is driven, effectively avoiding the phenomenon of the vacuum generator 11 falling off due to the rotation angle. A vacuum positioning plate 12 that cooperates with it is fixedly installed on the side of the vacuum generator 11 away from the conveyor belt 10. The fabric cut by the laser cutter 4 is conveyed in the cutting frame; when the fabric to be cut is conveyed into the cutting frame, under the adsorption effect of the vacuum generator 11 and the vacuum positioning plate 12, the fabric is adsorbed on the vacuum positioning plate 12, effectively avoiding the phenomenon of the fabric shifting and other unstable phenomena during cutting. Through the cooperation of the electric slide rail 3 and the laser cutter 4, the fabric can be cut into the required shape.
[0024] Among them, it is opened to adsorb the fabric when the vacuum positioning plate 12 is horizontally upward and within the cuttable area of the laser cutter 4, and is closed to release the fabric when the side of the vacuum positioning plate 12 away from the conveyor belt 10 forms an angle less than or equal to 90° with the horizontal plane. When the vacuum positioning plate 12 is flipped into the cutting frame, the vacuum positioning plate 12 can be automatically opened to adsorb the fabric, effectively avoiding the phenomenon of fabric offset during cutting. The vacuum positioning plate 12 will move synchronously under the transmission of the conveyor belt 10. When the vacuum positioning plate 12 deviates out of the cutting frame and the side away from the conveyor belt 10 forms an angle less than or equal to 90° with the horizontal plane, it will be automatically closed. After closing, the vacuum positioning plate 12 disconnects the adsorption of the cut fabric.
[0025] Specifically, referring to Figure 1 , a control box 2 is fixedly arranged at the front end of the support frame 1, and a control panel and operation keys for controlling the start or stop of the vacuum positioning plate 12 are fixedly arranged at the top of the control box 2. The control box 2 is electrically connected to the electric slide rail 3, the laser cutter 4, the vacuum generator 11, the vacuum positioning plate 12 and the motor 14. The electrical appliances are controlled by the control box 2, avoiding unnecessary energy consumption.
[0026] Specifically, referring to Figure 2 , a transmission roller 5 is movably arranged at one end of the support frame 1, a winding roller 6 is movably arranged at the other end of the support frame 1, and at least one limiting roller 7 is rotatably arranged on the outer side of the support frame 1 above the transmission roller 5 and the winding roller 6. The fabric in the transmission roller 5 is wound along the outer side of the limiting roller 7 and passes through the cutting frame and is wound around the outer side of the winding roller 6. The fabric is wound out by the transmission roller 5, and the fabric is pulled through the limiting roller 7 and the cutting frame to the outside of the winding roller 6. Under the rotation of the winding roller 6, the fabric outside the transmission roller 5 can be pulled through the cutting frame and wound up, separating the residual fabric after cutting from the cut fabric.
[0027] Specifically, referring to Figure 3 , connecting shafts 8 are rotatably connected to the inner walls on both sides of the support frame 1, and a transmission roller 9 is sleeved outside the connecting shafts 8. The transmission roller 9 can be fixed in the support frame 1 through the connecting shafts 8, and at the same time, it does not affect the rotation of the transmission roller 9.
[0028] Specifically, referring to Figure 3 , a rotating shaft is rotatably connected between the winding roller 6 and the support frame 1. A support plate 13 is fixedly arranged at the bottom end of the support frame 1 below the winding roller 6. A motor 14 is fixedly installed on one side of the support plate 13. Transmission belts 15 are respectively sleeved between the output end of the motor 14 and the rotating shaft and between the rotating shaft and the connecting shaft 8. The motor 14 is supported by the support plate 13, and the power can be transmitted to the rotating shaft and the connecting shaft 8 when the motor 14 is started through the transmission belts 15, so that they rotate synchronously with the power of the motor 14.
[0029] Specifically, referring to Figure 3 , a storage box 16 is placed on one side of the support plate 13, and the storage box 16 is located in the lower area where the vacuum positioning plate 12 releases the fabric. When the vacuum positioning plate 12 stops adsorbing the fabric, the storage box 16 can receive and store the fallen fabric, facilitating the sorting operation of the cut fabric.
[0030] The operating principle of this embodiment is specifically as follows:
[0031] By winding the fabric used during cutting around the transmission roller 5, passing one end of the fabric through the limiting roller 7 and the cutting frame and fixing it outside the winding roller 6, starting the control box 2 and inputting appropriate values, the control box 2 can start the electric slide rail 3, the laser cutter 4, the vacuum generator 11, the vacuum positioning plate 12, and the motor 14 synchronously. At this time, when the vacuum generator 11 and the vacuum positioning plate 12 are horizontally upward and located in the cuttable area of the laser cutter 4, they automatically adsorb the fabric. Under the adsorption effect of the vacuum generator 11 and the vacuum positioning plate 12, the stability of the fabric during cutting is improved. Through the mutual cooperation of the electric slide rail 3 and the laser cutter 4, the fabric is cut into the required shape, ensuring the production efficiency of the fabric;
[0032] After the fabric is cut in the cutting frame, under the effect of the motor 14 starting regularly, the winding roller 6 is driven to pull and wind the fabric. When the winding roller 6 rotates, the connecting shaft 8 is synchronously driven to rotate through the transmission belt 15. When the connecting shaft 8 rotates, the transmission roller 9 and the conveyor belt 10 are driven to rotate. When the conveyor belt 10 rotates, the vacuum generator 11 and the vacuum positioning plate 12 are driven to rotate synchronously. When the vacuum generator 11 and the vacuum positioning plate 12 rotate, the side away from the cutting frame and the conveyor belt 10 will be turned. When the angle with the horizontal plane is less than or equal to 90°, the adsorption of the fabric is turned off. Under the effect of disconnecting the adsorption, the fabric originally adsorbed by the vacuum positioning plate 12 will fall into the storage box 16;
[0033] In the case of cutting the fabric in such a cycle, the periodic cutting production process of the fabric is realized, improving the production efficiency and shortening the production cycle.
[0034] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A cloth cutting machine for producing cloth toys, characterized in that: The invention comprises a frame-shaped support frame (1), a cutting frame being fixedly arranged at the upper end of the support frame (1), electric slide rails (3) being symmetrically fixedly arranged on the inner walls on both sides of the support frame (1), a laser cutter (4) being driven and arranged between the two electric slide rails (3) and being drivable along the width direction of the cutting frame, two driving rollers (9) being rotatably arranged on the inner walls on both sides of the support frame (1) and below the laser cutter (4), a conveyor belt (10) being sleeved and installed on the outer sides of the two driving rollers (9), at least one vacuum generator (11) being fixedly arranged on the outer side of the conveyor belt (10), a vacuum positioning plate (12) being fixedly arranged on the side of the vacuum generator (11) away from the conveyor belt (10) and being used in conjunction with the conveyor belt, and cloth cut by the laser cutter (4) being transported in the cutting frame; When the vacuum positioning plate (12) is horizontally facing upward and located in the cuttable area of the laser cutter (4), it is opened to absorb the cloth, and when the side of the vacuum positioning plate (12) away from the conveyor belt (10) forms an angle of less than or equal to 90 degrees with the horizontal plane, it is closed to release the cloth.
2. A cloth cutting machine for producing cloth toys according to claim 1, characterized in that: A control box (2) is fixedly provided at the front end of the support frame (1), and a control panel and operating keys for controlling the start or shut down of the vacuum positioning plate (12) are fixedly provided at the top end of the control box (2).
3. A cloth cutting machine for producing cloth toys according to claim 1, characterized in that: A transmission roller (5) is movably provided at one end of the support frame (1), and a winding roller (6) is movably provided at the other end of the support frame (1). At least one limiting roller (7) is rotatably provided on the outer side of the support frame (1) above the transmission roller (5) and the winding roller (6), and the fabric is wound along the outer side of the limiting roller (7) in the transmission roller (5) and passes through the cutting frame and is wound to the outer side of the winding roller (6).
4. A cloth cutting machine for producing cloth art toys according to claim 1, characterized in that: The inner walls on both sides of the support frame (1) are rotatably connected with a connecting shaft (8), and a transmission roller (9) is sleeved on the outside of the connecting shaft (8).
5. A cloth cutting machine for producing cloth toys according to claim 3, characterized in that: The winding drum (6) is rotatably connected to a rotating shaft between the support frame (1); a supporting plate (13) is fixedly arranged at the bottom end of the supporting frame (1) below the winding drum (6); a motor (14) is fixedly installed on one side of the supporting plate (13); and a transmission belt (15) is respectively sleeved between the output end of the motor (14) and the rotating shaft and between the rotating shaft and the connecting shaft (8).
6. A cloth cutting machine for producing cloth toys according to claim 5, characterized in that: A storage box (16) is placed on one side of the support plate (13), and the storage box (16) is located in the area below the vacuum positioning plate (12) where the cloth is released.