Adjusting mechanism for ceramic gasket
Through the spacing and position adjustment mechanism, combined with the bidirectional telescopic push rod and the electric telescopic rod, the rapid adjustment and clamping of ceramic pads is achieved, which solves the problem of frequent cutting and pasting of ceramic pads during welding, and improves welding efficiency and convenience.
Patent Information
- Application Number
- CN202422184253.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-05
AI Technical Summary
Existing ceramic pads need to be cut and pasted frequently during welding, which is cumbersome to operate, resulting in low welding efficiency and waste of time.
The spacing adjustment mechanism and position adjustment mechanism are used in combination, and the rapid position adjustment and clamping of ceramic pads are achieved through bidirectional telescopic push rods and electric telescopic rods, which are suitable for a variety of welding conditions.
It improves the convenience and efficiency of welding work, reduces the fixing and disassembly time of ceramic liners, and makes operation more convenient and efficient.
Smart Images
Figure CN223146331U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of adjusting devices, in particular to an adjusting mechanism for a ceramic gasket. Background Art
[0002] When welding metal workpieces, if the single-sided welding process is adopted, welding is only carried out in front of the welded base material. During the welding operation, the welding wire and the base material are melted by the generated high-temperature electric arc to form a high-temperature solution. The welding gasket is a gasket material used to prevent the high-temperature solution formed during the welding operation from flowing down through the gap of the welded material. Ceramic products with good high-temperature resistance can be said to be the most suitable materials for making gaskets.
[0003] The current ceramic welding gasket is composed of a ceramic gasket and a fixing piece. Before welding, the ceramic gasket is placed on the back of the groove to be welded of the metal workpiece, and the ceramic gasket is pasted on the back of the workpiece by using the fixing piece, and then welding is started on the front of the metal workpiece, which can ensure the normal progress of the welding operation.
[0004] Most of the existing ceramic gaskets are provided with a plurality of ceramic gaskets with the same specifications along the long strip direction on a single fixing piece, such as an adhesive aluminum foil. Since the specifications of the ceramic gaskets are the same, during the specific welding operation, it is necessary to cut a ceramic gasket with a suitable length according to the welding length of the welded workpiece. In this process, the situation that one ceramic gasket is too short and two are too long often occurs, and it is necessary to use a cutting tool for cutting. The operation steps are relatively cumbersome, making the ceramic gasket inconvenient to use and having a low applicability. Summary of the Utility Model
[0005] In view of this, the utility model provides an adjusting mechanism for a ceramic gasket, which can conveniently and quickly adjust the position of the ceramic gasket through the cooperation of a spacing adjusting mechanism and a position adjusting mechanism, and is applicable to various situations, especially welding working conditions that require frequent and repeated adjustment of the position of the ceramic gasket. There is no need to frequently disassemble the position of the ceramic gasket, which greatly improves the convenience of the welding work, solves the problem that in traditional welding, the ceramic gasket needs to be adhered to the corresponding position to carry out the welding operation, the operation is very inconvenient, and the welding efficiency is greatly reduced, wasting unnecessary time for fixing and disassembling the ceramic gasket.
[0006] To solve the above technical problems, the utility model provides an adjusting mechanism for a ceramic gasket, which includes a pitch adjusting component arranged on a substrate. A position adjusting component is arranged on the pitch adjusting component. There are two position adjusting components, which are respectively slidably arranged on the pitch adjusting component. The pitch adjusting component includes a first guide rail arranged on the substrate. Two first guide sliders are slidably arranged on the first guide rail. A support plate is arranged on the upper parts of the two first guide sliders. A bidirectional telescopic push rod is arranged between the two support plates. The utility model can conveniently and quickly adjust the position of the ceramic gasket through the cooperation of the pitch adjusting mechanism and the position adjusting mechanism, and is applicable to various situations, especially in welding working conditions where the position of the ceramic gasket needs to be repeatedly adjusted frequently. It is not necessary to frequently disassemble the position of the ceramic gasket, which greatly improves the convenience of welding work, greatly improves the welding efficiency, and the operation is more convenient and efficient.
[0007] The bidirectional telescopic push rod is a bidirectional electric push rod. The output rod ends of the bidirectional telescopic push rod are respectively connected to the support plates on the same side as it.
[0008] The position adjusting component includes a second guide rail arranged on each support plate. A second guide slider is arranged on each second guide rail. A clamping component is arranged on the upper part of each second guide slider. The two clamping components cooperate to clamp and fix the ceramic gasket. A connecting sleeve is arranged on the outside of each second guide slider. A guide rod is arranged through the axes of the two connecting sleeves. An electric telescopic rod is arranged on the outside of the guide rod.
[0009] A fixing plate is arranged on the outside of the first guide rail. The fixing plate is L-shaped. The end of the horizontal part of the fixing plate is fixedly arranged with the outer side wall of the first guide rail. The vertical part of the fixing plate is fixedly arranged with the fixed end of the electric telescopic rod.
[0010] Each clamping component includes a mounting plate arranged on the second guide slider. Step-shaped clamping plates are respectively arranged on the left and right sides of the mounting plate.
[0011] A protective pad is arranged on the upper part of each step-shaped clamping plate.
[0012] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0013] 1. The utility model can conveniently and quickly adjust the position of the ceramic gasket through the cooperation of the spacing adjustment mechanism and the position adjustment mechanism, which is applicable to various situations, especially the welding working conditions where the position of the ceramic gasket needs to be frequently and repeatedly adjusted. It is not necessary to frequently disassemble the position of the ceramic gasket, greatly improving the convenience of the welding work, and solving the problems that in the traditional welding, the ceramic gasket needs to be adhered to the corresponding position to carry out the welding operation, which is very inconvenient to operate, greatly reducing the welding efficiency, and wasting unnecessary time for fixing and disassembling the ceramic gasket.
[0014] 2. The utility model can conveniently and quickly adjust the position of the support plate at its end by starting the synchronous extension and retraction of the output rod of the bidirectional telescopic push rod, and the operation is more convenient.
[0015] 3. The utility model can drive the support plate and the position adjustment assembly thereon to move towards each other under the extension and retraction of the output rod of the bidirectional telescopic push rod. When the output rods of the bidirectional telescopic push rod retract synchronously, the two clamping assemblies approach each other, realizing the adjustment of the distance between the two clamping assemblies to a small value so as to clamp and fix the corresponding ceramic gasket. When the output rods of the bidirectional telescopic push rod extend synchronously, the two clamping assemblies move away from each other, realizing the adjustment of the distance between the two clamping assemblies to a large value to adapt to the clamping and fixing operations of ceramic gaskets of different specifications or to remove the welded ceramic gasket. The operation is more convenient and efficient.
[0016] 4. The utility model can push the guide rod to drive the second guide slider to slide along the second guide rail through the extension of the output rod of the electric telescopic rod, thereby conveniently and quickly adjusting the position of the clamping assembly on the second guide slider and the ceramic gasket clamped and fixed thereon, and the operation is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of the adjusting mechanism for the ceramic gasket of the utility model;
[0018] Figure 2 is the utility model Figure 1 the enlarged view at A in;
[0019] Figure 3 is a schematic structural diagram of another perspective of the adjusting mechanism for the ceramic gasket of the utility model.
[0020] Description of reference numerals: 100, spacing adjustment component; 101, first guide rail; 102, first guide slider; 103, support plate; 104, bidirectional telescopic push rod; 200, position adjustment component; 201, second guide rail; 202, second guide slider; 203, connecting sleeve; 204, guide rod; 205, electric telescopic rod; 300, clamping component; 301, mounting plate; 302, stepped clamping plate; 303, protective pad; 400, fixing plate. Detailed implementation manners
[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will describe the technical solutions of the embodiments of the present utility model in conjunction with the attached Figures 1-3 , and clearly and completely describe the technical solutions of the embodiments of the present utility model. Obviously, the described embodiments are some, rather than all, of the embodiments of the present utility model. Based on the described embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present utility model.
[0022] As Figures 1-3 shown: This embodiment provides an adjustment mechanism for a ceramic gasket, including a spacing adjustment component 100 provided on a substrate. A position adjustment component 200 is provided on the spacing adjustment component 100. There are two position adjustment components 200, and they are respectively slidably provided on the spacing adjustment component 100. The spacing adjustment component 100 includes a first guide rail 101 provided on the substrate. Two first guide sliders 102 are slidably provided on the first guide rail 101. A support plate 103 is provided on the upper parts of the two first guide sliders 102. A bidirectional telescopic push rod 104 is provided between the two support plates 103. The present utility model can conveniently and quickly adjust the position of the ceramic gasket through the cooperation of the spacing adjustment mechanism and the position adjustment mechanism, and is applicable to various situations, especially in welding working conditions where the position of the ceramic gasket needs to be repeatedly adjusted frequently. It is not necessary to frequently disassemble the position of the ceramic gasket, which greatly improves the convenience of the welding work, solves the problem that in traditional welding, the ceramic gasket needs to be adhered to the corresponding position to carry out the welding operation, the operation is very inconvenient, and it greatly reduces the welding efficiency and wastes unnecessary time for fixing and disassembling the ceramic gasket.
[0023] According to an embodiment of the present utility model, as Figures 1-3 shown, the bidirectional telescopic push rod 104 is a bidirectional electric push rod. The output rod ends of the bidirectional telescopic push rod 104 are respectively connected to the support plate 103 on the same side as it. The present utility model can conveniently and quickly adjust the position of the support plate 103 at its end by starting the synchronous extension and retraction of the output rod of the bidirectional telescopic push rod 104, and the operation is more convenient.
[0024] According to another embodiment of the present utility model, as Figure 1 and Figure 2 shown, the position adjustment assembly 200 includes second guide rails 201 arranged on each of the support plates 103. Second guide sliders 202 are arranged on each of the second guide rails 201. Clamping assemblies 300 are arranged on the upper part of each of the second guide sliders 202. The two clamping assemblies 300 cooperate to clamp and fix the ceramic gasket. Connecting sleeves 203 are arranged on the outer sides of each of the second guide sliders 202. A guide rod 204 penetrates through the axes of the two connecting sleeves 203. An electric telescopic rod 205 is arranged on the outer side of the guide rod 204. In the present utility model, under the action of the extension and retraction of the output rod of the bidirectional telescopic push rod 104, the support plate 103 and the position adjustment assembly 200 thereon can move towards each other. When the output rods of the bidirectional telescopic push rod 104 retract synchronously, the two clamping assemblies 300 approach each other, so that the distance between the two clamping assemblies 300 can be adjusted to be small enough to clamp and fix the corresponding ceramic gasket. When the output rods of the bidirectional telescopic push rod 104 extend synchronously, the two clamping assemblies 300 move away from each other, so that the distance between the two clamping assemblies 300 can be adjusted to be large enough to clamp and fix ceramic gaskets of different specifications or remove the welded ceramic gasket. The operation is more convenient and efficient.
[0025] A fixing plate 400 is arranged on the outer side of the first guide rail 101. The fixing plate 400 is L-shaped. The end of the horizontal part of the fixing plate 400 is fixedly arranged on the outer side wall of the first guide rail 101. The vertical part of the fixing plate 400 is fixedly arranged with the fixed end of the electric telescopic rod 205. In the present utility model, through the extension of the output rod of the electric push rod, the guide rod 204 can be pushed to drive the second guide slider 202 to slide along the second guide rail, so as to conveniently and quickly adjust the position of the clamping assembly 300 on the second guide slider 202 and the ceramic gasket clamped and fixed thereon. The operation is more convenient.
[0026] According to another embodiment of the present utility model, as Figure 1 and Figure 3 shown, each clamping assembly 300 includes a mounting plate 301 arranged on the second guide slider 202. Stepped clamping plates 302 are respectively arranged on the left and right sides of the mounting plate 301. In the present utility model, the stepped clamping plates 302 can be used to clamp and fix ceramic gaskets of different thicknesses. The operation is more convenient.
[0027] A protective pad 303 is provided on the upper part of each stepped clamping plate 302. The protective pad 303 should be made of flame-retardant rubber with anti-slip, wear-resistant and high-temperature resistance properties. The purpose is to avoid pinching the ceramic gasket when the two stepped clamping plates 302 approach each other, and also to avoid high-temperature burns to the protective pad 303 during the welding operation, making it safer and more convenient.
[0028] The usage method of the utility model:
[0029] First of all, it should be clear that the adjustment mechanism involved in the present utility model is mainly used for clamping and fixing workpieces with regular shapes and various specifications of thicknesses, and can conveniently and quickly adjust their positions. The present utility model takes the clamping and fixing and position adjustment of ceramic pads as an example to elaborate on its usage method in detail. When welding workpieces to be welded, first select a suitable ceramic pad, start the output rod of the bidirectional telescopic push rod 104 to extend. Under the action of the extension of the output rod of the bidirectional telescopic push rod 104, the support plate 103 and the position adjustment assembly 200 thereon move towards each other. When the output rods of the bidirectional telescopic push rod 104 extend synchronously, the two clamping assemblies 300 move away from each other, realizing the adjustment of the distance between the two clamping assemblies 300 to be enlarged to adapt to the clamping and fixing work of ceramic pads of different specifications. Then place the ceramic pad to be fixed between the upper parts of the two stepped clamping plates 302. Then, when starting the output rod of the bidirectional telescopic push rod 104 to retract synchronously, the two clamping assemblies 300 move closer to each other, realizing the adjustment of the distance between the two clamping assemblies 300 to be reduced to enable the clamping and fixing work of the corresponding ceramic pad. Then start the output rod of the electric telescopic rod 205 to extend. Through the extension of the output rod of the electric telescopic rod 205, the guide rod 204 can be pushed to drive the second guide slider 202 to slide along the second guide rail, thereby realizing the position adjustment of the clamping assembly 300 on the second guide slider 202 and the ceramic pad clamped and fixed thereon to directly below the welding torch. Then the welding torch can be started for welding work. After the welding is completed, start the output rod of the bidirectional electric push rod to extend synchronously. When the output rods of the bidirectional telescopic push rod 104 extend synchronously, the two clamping assemblies 300 move away from each other, realizing the adjustment of the distance between the two clamping assemblies to be enlarged to enable the welded ceramic pad to be easily loosened. Then start the output rod of the electric telescopic push rod to retract until the guide rod 204 is pushed to drive the second guide slider 202 and the clamping assembly 300 thereon to slide along the second guide rail to a position away from the welding torch. The present utility model can conveniently and quickly adjust the position of the ceramic pad through the cooperation of the spacing adjustment mechanism and the position adjustment mechanism, and is applicable to various situations, especially in welding working conditions where the position of the ceramic pad needs to be repeatedly adjusted frequently. There is no need to frequently disassemble the position of the ceramic pad, which greatly improves the convenience of welding work, solves the problem that in traditional welding, the ceramic pad needs to be adhered to the corresponding position to carry out welding work, the operation is very inconvenient, and it greatly reduces the welding efficiency and wastes unnecessary time for fixing and disassembling the ceramic pad.
[0030] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0031] The above is the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle described in the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. An adjusting mechanism for a ceramic gasket, characterized in that: It includes a pitch adjustment component (100) arranged on a substrate. A position adjustment component (200) is arranged on the pitch adjustment component (100). There are two position adjustment components (200), and they are respectively slidably arranged on the pitch adjustment component (100). The pitch adjustment component (100) includes a first guide rail (101) arranged on the substrate. Two first guide sliders (102) are slidably arranged on the first guide rail (101). A support plate (103) is arranged on the upper parts of the two first guide sliders (102). A bidirectional telescopic push rod (104) is arranged between the two support plates (103).
2. The adjusting mechanism for the ceramic gasket according to claim 1, characterized in that: The bidirectional telescopic push rod (104) is a bidirectional electric push rod. The output rod ends of the bidirectional telescopic push rod (104) are respectively connected to the support plate (103) on the same side as it.
3. The adjusting mechanism for the ceramic gasket according to claim 2, wherein: The position adjustment component (200) includes a second guide rail (201) arranged on each support plate (103). A second guide slider (202) is arranged on each second guide rail (201). A clamping component (300) is arranged on the upper part of each second guide slider (202). The two clamping components (300) cooperate to clamp and fix a ceramic gasket. A connecting sleeve (203) is arranged on the outer side of each second guide slider (202). A guide rod (204) is arranged through the axes of the two connecting sleeves (203). An electric telescopic rod (205) is arranged on the outer side of the guide rod (204).
4. The adjusting mechanism for the ceramic gasket according to claim 3, wherein: A fixing plate (400) is arranged on the outer side of the first guide rail (101). The fixing plate (400) is L-shaped. The end of the horizontal part of the fixing plate (400) is fixedly arranged with the outer side wall of the first guide rail (101). The vertical part of the fixing plate (400) is fixedly arranged with the fixed end of the electric telescopic rod (205).
5. The adjusting mechanism for the ceramic gasket according to claim 4, wherein: Each clamping component (300) includes a mounting plate (301) arranged on the second guide slider (202). Step-shaped clamping plates (302) are respectively arranged on the left and right sides of the mounting plate (301).
6. The adjusting mechanism for the ceramic gasket according to claim 5, characterized in that: A protective pad (303) is arranged on the upper part of each step-shaped clamping plate (302).