Medical filter element assembling device and medical filter element production machine
Through the design of the medical filter element assembly device, the synergy between the robotic arm and the detection module is used to solve the problem of poor assembly and detection coordination in the production of traditional medical filter elements, and efficient filter element assembly and detection are achieved, which improves production efficiency.
Patent Information
- Application Number
- CN202422170322.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the production of traditional medical filter elements, the coordination of the assembly and testing process is poor, resulting in difficulty in ensuring quality and low production efficiency.
The medical filter element assembly device is adopted, including a first detection module, a carrier container, a robotic arm, an adsorption module and a clamping module. Through the synergy of the drive of the robotic arm and the controller, the precise bonding between the plastic parts and the filter mesh and the rapid detection of the filter element are achieved.
It improves the assembly efficiency and detection efficiency of medical filter elements, improves production efficiency, and achieves a fast and accurate assembly and detection process.
Smart Images
Figure CN223173603U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medical production equipment, and particularly relates to a medical filter element assembling device and a medical filter element production machine. Background Art
[0002] Medical filter elements are used to remove particles, bacteria and other contaminants in the liquids or gases used in medical equipment. Through precise filtration, medical filter elements can ensure that the liquids or gases used in the treatment process reach the required purity, thereby improving the treatment effect.
[0003] In the prior art, in the production of traditional medical filter elements, the coordination of the assembling and detecting processes of medical filter elements is poor, resulting in difficult quality guarantee and low production efficiency of medical filter elements. Summary of the Utility Model
[0004] The following is an overview of the subject matter described in detail in this article, and this overview is not intended to limit the scope of protection of the claims.
[0005] The utility model provides a medical filter element assembling device and a medical filter element production machine, which can improve the assembling efficiency and detecting efficiency of medical filter elements, thereby improving the production efficiency of medical filter elements.
[0006] In a first aspect of the utility model, a medical filter element assembling device is provided, including: a first detection module; a loading container for placing filter screens; a frame, on which the first detection module and the loading container are horizontally arranged at intervals; a robotic arm, a rotating table is rotatably arranged at the movable end of the robotic arm, an adsorption module is arranged on one side of the rotating table, and a clamping module is arranged on the other side of the rotating table; a controller, the first detection module, the robotic arm, the adsorption module and the clamping module are respectively electrically connected to the controller; wherein, the robotic arm is used to drive the rotating table to move towards the loading container or the first detection module, and the robotic arm is also used to drive the rotating table to rotate so that the adsorption module or the clamping module faces the loading container; wherein, a plastic part is adsorbed on the adsorption module, an adhesive is smeared on the lower surface of the plastic part, the adsorption module is used to place the plastic part on the filter screen so that the plastic part and the filter screen are bonded into a medical filter element through the adhesive, the clamping module is used to grab the medical filter element from the loading container, and the clamping module is also used to move the medical filter element to directly above the first detection module so that the first detection module detects the medical filter element.
[0007] In some embodiments, a second detection module is arranged at the bottom of the loading container, the second detection module is electrically connected to the controller, and the second detection module is used to detect whether there is a filter screen in the loading container.
[0008] In some embodiments, it also includes a transport rail and a driving member, the driving member is electrically connected to the controller, the transport rail is arranged on the frame, the loading container is slidably connected to the transport rail, the driving member is fixedly connected to the loading container, and the driving member is used to drive the loading container to slide along the transport rail.
[0009] In some embodiments, a third detection module is further included. The third detection module is electrically connected to the controller, the third detection module is disposed on the guide rail, and the third detection module is used to detect the position of the loading container.
[0010] In some embodiments, a blanking module is further included, which is arranged on the frame. The robotic arm is also used to move the clamping module to directly above the blanking module so that the clamping module places the medical filter element into the blanking module.
[0011] In some embodiments, the adsorption module includes a negative pressure machine and a suction cup, the negative pressure machine is electrically connected to the controller, the negative pressure machine and the suction cup are fixed on the rotating table, and the suction cup is connected to the negative pressure machine through a pipe.
[0012] In some embodiments, the clamping module includes a clamping claw and a cylinder, the cylinder is electrically connected to the controller, the cylinder is disposed on the rotating table, and the clamping claw is transmission-connected to the cylinder.
[0013] A second aspect of the present invention provides a medical filter element production machine, comprising the medical filter element assembly device as described in any one of the first aspects.
[0014] In some embodiments, the medical filter element production machine further includes a raw material container, which is used to store filter screens, plastic parts and adhesives.
[0015] In some embodiments, the medical filter element production machine also includes a filter transfer device, which is electrically connected to the controller and is used to remove the filter from the raw material container and place the filter into a loading container.
[0016] The embodiments of the present application at least include the following beneficial effects: By providing a first detection module, a loading container, and a robotic arm, an adsorption module and a clamping module are provided on the robotic arm. The loading container is used to place the filter screen, the adsorption module is used to adsorb the plastic part, an adhesive is applied to the lower surface of the plastic part, the robotic arm can drive the turntable to move and can also drive the turntable to rotate. Under the driving action of the robotic arm, the adsorption module can place the plastic part on the corresponding filter screen, and the plastic part and the filter screen are bonded into a medical filter element by the adhesive. The clamping module can clamp the medical filter element in the loading container and maintain the clamping state, and the clamping module can also move the clamped medical filter element to directly above the first detection module, so that the first detection module can effectively detect the medical filter element. By quickly transferring the medical filter element between the loading container and the first detection module by the robotic arm and combining the functions of the adsorption module and the clamping module, the precise placement of the plastic part and the grasping and transfer of the medical filter element can be effectively completed, improving the assembly efficiency and detection efficiency of the medical filter element, thereby improving the production efficiency of the medical filter element and realizing the rapid and accurate completion of the assembly and detection process of the medical filter element.
[0017] Other features and advantages of the present utility model will be described in the following description, and in part will be obvious from the description, or will be understood by implementing the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained by the structures specifically pointed out in the description, claims, and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings are used to provide a further understanding of the technical solutions of the present utility model, and constitute a part of the description. They are used together with the embodiments of the present utility model to explain the technical solutions of the present utility model, and do not constitute a limitation to the technical solutions of the present utility model.
[0019] Figure 1 It is an optional structural schematic diagram of the medical filter element assembly device provided by the embodiment of the present utility model;
[0020] Figure 2 It is an optional structural schematic diagram of the robotic arm provided by the embodiment of the present utility model;
[0021] Figure 3 It is another optional structural schematic diagram of the robotic arm provided by the embodiment of the present utility model;
[0022] Figure 4 It is another optional structural schematic diagram of the medical filter element assembly device provided by the embodiment of the present utility model;
[0023] Figure 5 It is another optional structural schematic diagram of the medical filter element assembly device provided by the embodiment of the present utility model;
[0024] Figure 6An optional system block diagram of the medical filter element assembling device provided by the embodiment of the present utility model;
[0025] Figure 7 An optional structural schematic diagram of the medical filter element production machine provided by the embodiment of the present utility model. Specific embodiments
[0026] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, in which the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.
[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0028] In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including the present number, and above, below, within, etc. are understood as including the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0029] In the description of the present utility model, unless otherwise clearly defined, terms such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present utility model in combination with the specific content of the technical solution.
[0030] Currently, in the production of traditional medical filter elements, the coordination of the assembling and detecting processes of medical filter elements is poor, resulting in difficult quality assurance and low production efficiency of medical filter elements.
[0031] In view of the problems of difficult quality assurance and low production efficiency of medical filters, the present utility model provides a medical filter assembly device and a medical filter production machine. The medical filter assembly device includes: a first detection module; a material loading container for placing filter meshes; a frame, the first detection module and the material loading container are horizontally and spaced apart on the frame; a robotic arm, a rotating table is rotatably provided at the movable end of the robotic arm, an adsorption module is provided on one side of the rotating table, and a clamping module is provided on the other side of the rotating table; a controller, the first detection module, the robotic arm, the adsorption module and the clamping module are respectively electrically connected to the controller; wherein, the robotic arm is used to drive the rotating table to move towards the material loading container or the first detection module, and the robotic arm is also used to drive the rotating table to rotate so that the adsorption module or the clamping module faces the material loading container; wherein, a plastic part is adsorbed on the adsorption module, an adhesive is applied to the lower surface of the plastic part, and the adsorption module is used to place the plastic part on the filter mesh so that the plastic part and the filter mesh are bonded into a medical filter by the adhesive, the clamping module is used to grab the medical filter from the material loading container, and the clamping module is also used to move the medical filter to directly above the first detection module so that the first detection module detects the medical filter; According to the solution provided by the embodiments of the present utility model, by providing the first detection module, the material loading container and the robotic arm, the robotic arm is provided with an adsorption module and a clamping module, the material loading container is used to place filter meshes, the adsorption module is used to adsorb plastic parts, an adhesive is applied to the lower surface of the plastic parts, the robotic arm moves the adsorption module directly above the material loading container, the adsorption module places the plastic parts on the corresponding filter meshes, the plastic parts and the filter meshes are bonded into medical filters, the robotic arm also rotates the rotating table, moves the clamping module directly above the medical filters, the clamping module clamps the medical filters, and the robotic arm quickly transfers the medical filters between the material loading container and the first detection module. At the same time, through the different functions of the adsorption module and the clamping module, the precise placement of the plastic parts and the grasping of the medical filters are completed, thereby completing the assembly and detection processes of the medical filters, improving the assembly efficiency and detection efficiency of the medical filters, and thus improving the production efficiency of the medical filters.
[0032] The following further elaborates on the embodiments of the present utility model in conjunction with the accompanying drawings.
[0033] Referring to Figures 1 to 6 , the embodiments of the present utility model provide a medical filter assembly device, including:
[0034] A first detection module 110;
[0035] A material loading container 210 for placing filter meshes;
[0036] A frame 300, the first detection module 110 and the material loading container 210 are horizontally and spaced apart on the frame 300;
[0037] The robotic arm 400 has a rotating platform 410 provided at its movable end. An adsorption module 500 is provided on one side of the rotating platform 410, and a clamping module 600 is provided on the other side of the rotating platform 410;
[0038] A controller 700, a first detection module 110, the robotic arm 400, the adsorption module 500, and the clamping module 600 are electrically connected to the controller 700 respectively;
[0039] Among them, the robotic arm 400 is used to drive the rotating platform 410 to move towards the loading container 210 or the first detection module 110. The robotic arm 400 is also used to drive the rotating platform 410 to rotate so that the adsorption module 500 or the clamping module 600 faces the loading container 210;
[0040] Among them, a plastic part is adsorbed on the adsorption module 500, and an adhesive is applied to the lower surface of the plastic part. The adsorption module 500 is used to place the plastic part on the filter screen so that the plastic part and the filter screen are bonded into a medical filter element by the adhesive. The clamping module 600 is used to grab the medical filter element from the loading container 210, and the clamping module 600 is also used to move the medical filter element to directly above the first detection module 110 so that the first detection module 110 can detect the medical filter element.
[0041] Based on this, by setting the first detection module 110, the loading container 210, and the robotic arm 400, the adsorption module 500 and the clamping module 600 are provided on the robotic arm 400. The loading container 210 is used to place the filter screen, the adsorption module 500 is used to adsorb the plastic part, and an adhesive is applied to the lower surface of the plastic part. The robotic arm 400 can drive the rotating platform 410 to move and can also drive the rotating platform 410 to rotate. Under the driving action of the robotic arm 400, the adsorption module 500 can place the plastic part on the corresponding filter screen, and the plastic part and the filter screen are bonded into a medical filter element by the adhesive. The clamping module 600 can clamp the medical filter element in the loading container 210 and maintain the clamping state. The clamping module 600 can also move the clamped medical filter element to directly above the first detection module 110, so that the first detection module can effectively detect the medical filter element. By quickly transferring the medical filter element between the loading container 210 and the first detection module 110 through the robotic arm 400 and combining the functions of the adsorption module 500 and the clamping module 600, the precise placement of the plastic part and the grasping and transfer of the medical filter element can be effectively completed, improving the assembly efficiency and detection efficiency of the medical filter element, thereby improving the production efficiency of the medical filter element and realizing the rapid and accurate completion of the assembly and detection process of the medical filter element.
[0042] Specifically, the detailed working process of the medical filter element assembly device is as follows:
[0043] First, at the start of the operation of the medical filter element assembly device, a filter screen is placed in the material loading container 210, a plastic part is adsorbed on the adsorption module 500, and the controller 700 controls the robotic arm 400 to rotate the turntable 410 so that the adsorption module 500 is below and the clamping module 600 is above.
[0044] Then, the controller 700 controls the robotic arm 400 to move the adsorption module 500 directly above the material loading container 210. The controller 700 controls the adsorption module 500 to stop adsorption, places the plastic part directly above the filter screen, and bonds the plastic part and the filter screen to obtain a medical filter element.
[0045] Then, the controller 700 controls the robotic arm 400 to rotate the turntable 410 so that the adsorption module 500 is above and the clamping module 600 is below, and moves the clamping module 600 directly above the material loading container 210. The controller 700 controls the clamping module 600 to clamp the medical filter element.
[0046] Then, the controller 700 controls the robotic arm 400 to move the clamping module 600 directly above the first detection module 110. The controller 700 controls the first detection module 110 to detect the medical filter element, thus completing the detection process.
[0047] Referring to Figure 6 , in some embodiments of the present invention, a second detection module 120 is provided at the bottom of the material loading container 210. The second detection module 120 is electrically connected to the controller 700, and the second detection module 120 is used to detect whether there is a filter screen in the material loading container 210.
[0048] Based on this, by providing the second detection module 120, when the second detection module 120 detects that no filter screen is placed in the material loading container 210, the adsorption module 500 will not put the plastic part with adhesive into the material loading container 210, which can avoid the bonding between the material loading container 210 and the plastic part and prevent damage to the material loading container 210.
[0049] Referring to Figure 1 , Figure 4 and Figure 5 , in some embodiments of the present invention, it further includes a transportation guide rail 220 and a driving member 230. The driving member 230 is electrically connected to the controller 700. The transportation guide rail 220 is arranged on the frame 300. The material loading container 210 is slidably connected to the transportation guide rail 220. The driving member 230 is fixedly connected to the material loading container 210, and the driving member 230 is used to drive the material loading container 210 to slide along the transportation guide rail 220.
[0050] Some embodiments of the present invention further include a third detection module 130 . The third detection module 130 is electrically connected to the controller 700 . The third detection module 130 is disposed on the guide rail and is used to detect the position of the loading container 210 .
[0051] Based on this, by setting up a transport rail 220 and a driving member 230, the driving member 230 is used to drive the loading container 210 to slide along the transport rail 220, so that when the loading container 210 moves to one side of the transport rail 220, the filter can be placed in the loading container 210, and when the loading container 210 moves to the other side of the transport rail 220, the robotic arm 400 can move the adsorption module 500 and the clamping module 600 in sequence to directly above the loading container 210, thereby improving production efficiency.
[0052] Reference Figure 1 、 Figure 4 and Figure 5 Certain embodiments of the present invention further include a blanking module 800, which is disposed on the frame 300. The robotic arm 400 is also used to move the clamping module 600 to directly above the blanking module 800 so that the clamping module 600 places the medical filter element into the blanking module 800.
[0053] Specifically, after the medical filter element is inspected by the first inspection module 110, the robotic arm 400 moves the clamping module 600 to directly above the unloading module 800. The clamping module 600 releases the medical filter element so that the medical filter element falls into the unloading module 800, thereby completing the unloading process.
[0054] Reference Figure 2 and Figure 6 The adsorption module 500 includes a negative pressure machine 510 and a suction cup 520. The negative pressure machine 510 is electrically connected to the controller 700. The negative pressure machine 510 and the suction cup 520 are fixed on the rotating table 410. The suction cup 520 is connected to the negative pressure machine 510 through a pipeline.
[0055] Specifically, the controller 700 can generate and maintain a vacuum state by controlling the negative pressure machine 510 so that the suction cup 520 can absorb the plastic part.
[0056] Reference Figure 3 and Figure 6 In some embodiments of the present invention, the clamping module 600 includes a clamping claw 620 and a cylinder 610 . The cylinder 610 is electrically connected to the controller 700 . The cylinder 610 is disposed on the rotating table 410 . The clamping claw 620 is in transmission connection with the cylinder 610 .
[0057] Specifically, the controller 700 controls the cylinder 610 to convert the pressure energy of the compressed air into linear motion, pushing the clamping jaws 620 to generate pressure to merge toward the center, thereby clamping the medical filter element.
[0058] Referring to Figure 7 , the present utility model also provides a medical filter element production machine, which includes the medical filter element assembly device in any one of the above embodiments.
[0059] In some embodiments of the present utility model, the medical filter element production machine further includes a raw material container 910, and the raw material container 910 is used to store filter meshes, plastic parts and adhesives.
[0060] In some embodiments of the present utility model, the medical filter element production machine further includes a filter mesh transfer device 920, the filter mesh transfer device 920 is electrically connected to the controller 700, the filter mesh transfer device 920 is electrically connected to the controller 700, and the filter mesh transfer device 920 is used to take out the filter mesh from the raw material container 910 and put the filter mesh into the material loading container 210.
[0061] It should be noted that the raw material container 910 includes three mutually independent container bodies, which are respectively used to store filter meshes, plastic parts and adhesives.
[0062] The embodiments of the present utility model have been described in detail above with reference to the drawings. However, the present utility model is not limited to the above embodiments. Within the knowledge scope of those of ordinary skill in the art to which the present utility model pertains, various changes can be made without departing from the gist of the present utility model.
Claims
1. A medical filter element assembly device, characterized in that, include: a first detection module; A loading container, wherein the loading container is used to place the filter screen; a frame, wherein the first detection module and the loading container are horizontally spaced apart from each other on the frame; A robotic arm, wherein a rotating platform is provided at the movable end of the robotic arm, an adsorption module is provided on one side of the rotating platform, and a clamping module is provided on the other side of the rotating platform; A controller, wherein the first detection module, the robotic arm, the adsorption module and the clamping module are electrically connected to the controller respectively; The robotic arm is used to drive the rotating table to move toward the material loading container or the first detection module, and the robotic arm is also used to drive the rotating table to rotate so that the adsorption module or the clamping module is directed toward the material loading container; Among them, a plastic part is adsorbed on the adsorption module, and an adhesive is applied to the lower surface of the plastic part. The adsorption module is used to place the plastic part on the filter screen so that the plastic part and the filter screen are bonded into a medical filter element through the adhesive. The clamping module is used to grab the medical filter element from the loading container. The clamping module is also used to move the medical filter element to directly above the first detection module so that the first detection module can detect the medical filter element.
2. The medical filter element assembling device according to claim 1, wherein, A second detection module is provided at the bottom of the loading container. The second detection module is electrically connected to the controller. The second detection module is used to detect whether the filter screen exists in the loading container.
3. The medical filter element assembling device according to claim 1, characterized in that, It also includes a transport rail and a driving member, the driving member is electrically connected to the controller, the transport rail is arranged on the frame, the loading container is slidably connected to the transport rail, the driving member is fixedly connected to the loading container, and the driving member is used to drive the loading container to slide along the transport rail.
4. The medical filter element assembling device according to claim 3, characterized in that, It also includes a third detection module, which is electrically connected to the controller and is arranged on the guide rail. The third detection module is used to detect the position of the loading container.
5. The medical filter element assembling device according to claim 1, wherein, It also includes a blanking module, which is arranged on the frame. The robotic arm is also used to move the clamping module to just above the blanking module so that the clamping module places the medical filter element into the blanking module.
6. The medical filter element assembly device according to claim 1, characterized in that, The adsorption module includes a negative pressure machine and a suction cup. The negative pressure machine is electrically connected to the controller. The negative pressure machine and the suction cup are fixed on the rotating table. The suction cup is connected to the negative pressure machine through a pipeline.
7. The medical filter element assembling device according to claim 1, wherein The clamping module includes a clamping claw and a cylinder, the cylinder is electrically connected to the controller, the cylinder is arranged on the rotating platform, and the clamping claw is transmission-connected to the cylinder.
8. A medical filter element production machine, characterized in that, Comprising the medical filter element assembly device according to any one of claims 1 to 7.
9. The medical filter element production machine according to claim 8, characterized in that The utility model also comprises a raw material container, which is used for storing the filter screen, the plastic part and the adhesive.
10. The medical filter element production machine according to claim 9, characterized in that, It also includes a filter transfer device, which is electrically connected to the controller. The filter transfer device is electrically connected to the controller and is used to take out the filter from the raw material container and place the filter into a loading container.