PE pipeline production pressure detection device
By designing an automated PE pipe production pressure testing device, the problems of low efficiency and poor accuracy of traditional manual testing have been solved, achieving efficient and accurate pipe pressure testing and meeting the quality control requirements of modern pipe production.
Patent Information
- Application Number
- CN202422257755.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In the traditional PE pipe production process, pressure testing relies on manual operation, which is inefficient and prone to human error, affecting the accuracy of the test results.
A pressure testing device for PE pipe production was designed, comprising a base plate, a top plate, a testing mechanism, a miniature air compressor, a pressure sensor, a locking cylinder, and a control box, to achieve automated pressure testing, and combined with a rubber sealing layer to ensure sealing and testing accuracy.
It improves testing efficiency and accuracy, ensures pipeline quality meets standards, is easy to operate, reduces human error, and meets the quality control needs of modern pipeline production.
Smart Images
Figure CN223179958U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PE pipeline production, and specifically relates to a pressure detection device for PE pipeline production. Background Technique
[0002] PE pipeline refers to a pipeline made of polyethylene (abbreviated as PE). Polyethylene is a widely used plastic material, and is widely used in the fields of water supply, drainage, gas transmission, agricultural irrigation, and industrial fluid transmission due to its good chemical stability, corrosion resistance, low friction coefficient, and good flexibility. PE pipelines are divided into different grades, such as PE-80 and PE-100, corresponding to different pressure-bearing capacities. Due to the characteristics of simple installation, long service life, and low maintenance cost of PE pipelines, they are widely used in modern pipeline projects.
[0003] However, in the production process of PE pipelines, it is very important to ensure that the air pressure-bearing capacity of the pipelines meets the standards. Traditional pressure detection methods often rely on manual operation for detection, which is not only inefficient but also prone to human errors, affecting the accuracy of the detection results.
[0004] Therefore, based on the above technical problems, it is necessary for those skilled in the art to develop a pressure detection device for PE pipeline production. Content of the Utility Model
[0005] The purpose of the utility model is to provide a pressure detection device for PE pipeline production to solve the problems mentioned in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A technical solution of a pressure detection device for PE pipeline production includes a bottom plate, a top plate is arranged above the bottom plate, a detection mechanism is installed on the bottom plate, the detection mechanism includes a detection base, an inflation joint is arranged at the lower part of the detection base, a pressure sensor is installed on the top of the detection base, the input end of the inflation joint is connected with an air pipe, the tail end of the air pipe is connected with a micro air compressor, a locking cylinder is installed on the top plate, and the output end of the locking cylinder is connected with a sealing pipe cover.
[0008] As a preferred technical solution, rubber sealing layers are arranged on the surfaces of the sealing pipe cover and the detection base for sealing the end of the pipeline.
[0009] As a preferred technical solution, a control box is arranged at the bottom of the bottom plate, control buttons are arranged on the control box, the control box is connected with the micro air compressor, the pressure sensor, and the locking cylinder, and the control buttons are used to control the start and stop of the device.
[0010] As a preferred technical solution, a plurality of air pipe fixing seats are installed on the bottom plate, and the air pipe fixing seats are used for fixing air pipes.
[0011] As a preferred technical solution, columns are provided at the bottom corners of the bottom plate, and the bottom plate is connected to the top plate through the columns.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] The present utility model is a pressure detection device for PE pipe production. The detection mechanism can automatically complete the pressure detection process, improving the detection efficiency and accuracy. By the combined use of a micro air compressor and a pressure sensor, the pressure inside the PE pipe can be precisely controlled and measured to ensure that the pipe quality meets the standards. The design of the sealing pipe cover and the rubber sealing layer can effectively prevent air leakage and ensure the stability of the detection process. The setting of the control box and the control buttons makes the operation more convenient, facilitating the operator to control the entire detection process. The present utility model provides a pressure detection device for PE pipe production that is efficient, accurate and easy to operate, can meet the strict requirements for quality control in modern pipe production, and has high practical value and market application prospects. Description of the Drawings
[0014] Figure 1 It is a schematic diagram of the overall structure of a pressure detection device for PE pipe production;
[0015] Figure 2 It is a three-dimensional structure schematic diagram of a pressure detection device for PE pipe production.
[0016] In the reference numerals of the drawings: 1, bottom plate; 2, column; 3, top plate; 4, control box; 41, control button; 42, detection base; 43, inflation joint; 44, pressure sensor; 45, air pipe; 46, micro air compressor; 47, air pipe fixing seat; 48, locking cylinder; 49, sealing pipe cover. Detailed Embodiments
[0017] The features and exemplary embodiments of various aspects of the present utility model will be described in detail below. To make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. For those skilled in the art, the present utility model can be implemented without some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present utility model by showing examples of the present utility model.
[0018] Such as Figure 1 and Figure 2As shown in the figure, the utility model provides a technical solution for a pressure detection device for PE pipe production: It includes a bottom plate 1, a top plate 3 is arranged above the bottom plate 1, and a detection mechanism is installed on the bottom plate 1. The detection mechanism includes a detection base 42, an inflation joint 43 is arranged at the lower part of the detection base 42, a pressure sensor 44 is installed on the top of the detection base 42, the input end of the inflation joint 43 is connected to an air pipe 45, the tail end of the air pipe 45 is connected to a micro air compressor 46, a locking cylinder 48 is installed on the top plate 3, and the output end of the locking cylinder 48 is connected to a sealing pipe cover 49.
[0019] Among them, rubber sealing layers are provided on the surfaces of both the sealing pipe cover 49 and the detection base 42 for the sealing treatment of the pipe ends. The use of the rubber sealing layer ensures that a good sealing effect is formed between the pipe and the detection device during the detection process, thus guaranteeing the accuracy and reliability of the detection results.
[0020] Among them, a control box 4 is arranged at the bottom of the bottom plate 1, control buttons 41 are arranged on the control box 4, the control box 4 is connected to the micro air compressor 46, the pressure sensor 44 and the locking cylinder 48, and the control buttons 41 are used to control the start and stop of the device. The setting of the control box 4 makes the operation of the entire detection device more centralized and convenient. The operator can easily control the detection process through the control buttons 41, improving the work efficiency.
[0021] Among them, multiple air pipe fixing seats 47 are installed on the bottom plate 1, and the air pipe fixing seats 47 are used for fixing the air pipe 45. The design of the air pipe fixing seats 47 keeps the air pipe 45 stable during the detection process, avoiding the loosening of the interface caused by the shaking of the air pipe, avoiding detection errors, and ensuring the accuracy of the detection.
[0022] Among them, columns 2 are arranged at the bottom corners of the bottom plate 1, and the bottom plate 1 and the top plate 3 are connected by the columns 2. The setting of the columns 2 enhances the stability of the device.
[0023] In this embodiment, first, the PE pipe to be detected is placed on the detection base 42 to ensure that the pipe end is aligned with the sealing pipe cover 49. The operator presses the start control button 41 on the control box 4, and the micro air compressor 46 starts to work, injecting air into the pipe.
[0024] As the air is injected, the pressure sensor 44 monitors the air pressure in the pipe in real time and transmits the data to the control box 4. The control unit in the control box 4 analyzes the data to determine whether the air pressure reaches the predetermined detection standard. If the air pressure reaches the standard, the control unit will issue an instruction to make the locking cylinder 48 act, firmly pressing the sealing pipe cover 49 against the pipe end to ensure the sealing effect.
[0025] During the detection process, the rubber sealing layer can effectively prevent air leakage, ensuring the stability and accuracy of the detection process. If an abnormality occurs during the detection process, the control unit will immediately issue an alarm and stop the compressor, ensuring that the operator can handle the problem in a timely manner.
[0026] After the detection is completed, the operator presses the stop button 41 on the control box 4 again, the locking cylinder 48 releases, and the sealing pipe cover 49 automatically lifts up. The operator can take out the detected PE pipe. The entire detection process has a high degree of automation, greatly improving the detection efficiency, reducing human operation errors, and ensuring the production quality of the PE pipe.
[0027] The working principle and usage process of the present utility model: After the present utility model is installed, it works according to the above-mentioned implementation manner until all working steps are completed.
[0028] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.
[0029] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0030] In the present utility model, unless otherwise clearly defined and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0031] In accordance with the embodiments of the present utility model as described above, these embodiments do not describe all the details in detail, nor do they limit the utility model to only the specific embodiments. Obviously, according to the above description, many modifications and variations can be made. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present utility model, so that those skilled in the relevant technical field can make good use of the present utility model and its modified use based on the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A pressure detection device for PE pipeline production, characterized in that, It includes a bottom plate (1), a top plate (3) is arranged above the bottom plate (1), a detection mechanism is installed on the bottom plate (1), the detection mechanism includes a detection base (42), an inflation joint (43) is arranged at the lower part of the detection base (42), a pressure sensor (44) is installed at the top of the detection base (42), the input end of the inflation joint (43) is connected with an air pipe (45), the tail end of the air pipe (45) is connected with a micro air compressor (46), a locking cylinder (48) is installed on the top plate (3), and the output end of the locking cylinder (48) is connected with a sealing pipe cover (49).
2. The pressure detection device for PE pipeline production according to claim 1, wherein: Rubber sealing layers are arranged on the surfaces of the sealing pipe cover (49) and the detection base (42) for sealing the end of the pipeline.
3. The pressure detection device for PE pipe production according to claim 1, wherein: A control box (4) is arranged at the bottom of the bottom plate (1), control buttons (41) are arranged on the control box (4), the control box (4) is connected with the micro air compressor (46), the pressure sensor (44) and the locking cylinder (48), and the control buttons (41) are used to control the start and stop of the device.
4. A pressure detection device for PE pipe production according to claim 1, characterized in that: Multiple air pipe fixing seats (47) are installed on the bottom plate (1), and the air pipe fixing seats (47) are used for fixing the air pipe (45).
5. The pressure detection device for PE pipeline production according to claim 1, characterized in that: Columns (2) are arranged at the bottom corners of the bottom plate (1), and the bottom plate (1) is connected with the top plate (3) through the columns (2).