Controller current overload detection device

By installing a detection mechanism in the controller housing, using a thermal conductive layer and a temperature detector for temperature conduction, combining a temperature sensing controller and an electronically controlled telescopic rod, multi-point detection of the control line is achieved, which solves the problem of low detection efficiency of overload protection devices in the prior art, and improves the timeliness and accuracy of overload detection.

CN223180328UActive Publication Date: 2025-08-01SHENYANG LINGHANG INTELLIGENT CONTROL TECH CO LTD
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Patent Information

Application Number
CN202422275296.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-01
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The overload protection device of existing controllers has poor automation effect and the overload detection process is slow, resulting in low current detection efficiency.

Method used

By installing a detection mechanism inside the controller housing, the thermal conduction layer on the clamping ring is used to conduct temperature conduction and detection signal propagation with the temperature detector, combined with the temperature sensing controller and the electronically controlled telescopic rod, multi-point detection of the control line is realized and early warning is made through the detection lamp.

Benefits of technology

It improves the detection efficiency of the controller, ensures timely warning during overload, and avoids the risks of insulation aging and combustion caused by overheating of the line.

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    Figure CN223180328U_ABST
Patent Text Reader

Abstract

The controller current overload detection device comprises a controller shell, a control circuit penetrates through the interior of the controller shell, an installation block is installed on the controller shell, four sets of detection lamps are arranged on the top of the installation block in parallel, four sets of detection circuits are connected to the bottom of the installation block, and a detection mechanism is connected to the lower portion of each set of detection circuit. Each group of detection mechanism is clamped on the control circuit, the detection mechanism comprises a clamping ring, the bottom of the clamping ring is provided with a clamping gap, and the clamping ring is connected to the control circuit through the clamping gap. When the detection mechanism carries out detection, a clamping ring clamps a control circuit, a heat conduction layer arranged on the clamping ring and a temperature detector are used for carrying out temperature conduction and detection signal propagation, a temperature sensing controller can utilize a contact block and a lamp control circuit to light a detection lamp for early warning after receiving a temperature signal, and the detection efficiency of the controller is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of overload protection, in particular to a controller current overload detection device. Background Art

[0002] The amount of current that can continuously pass through an electrical circuit without causing the wire to overheat is called the safe carrying capacity or safe current. If the current flowing through the wire exceeds the safe carrying capacity, it is called wire overload. Generally, the maximum allowable operating temperature of the wire is 65 °C. During overload, the temperature exceeds this temperature, which will cause the insulation to age rapidly or even the circuit to catch fire. The overload protection device of the existing controller has poor automation effect and slow overload detection process, resulting in low current detection efficiency.

[0003] Therefore, in view of the deficiencies of the existing technology, it is very necessary to provide a controller current overload detection device to solve the deficiencies of the existing technology. Summary of the Utility Model

[0004] The purpose of the utility model is to avoid the deficiencies of the existing technology and provide a controller current overload detection device. By installing a detection mechanism to detect the temperature of the control circuit inside the controller housing, and at the same time equipped with a detection lamp for early warning. When the detection mechanism is detecting, the clamping ring clamps the control circuit, and the heat conduction layer provided on the clamping ring is used for temperature conduction and detection signal propagation with the temperature detector. After receiving the temperature signal, the temperature-sensitive controller can light up the detection lamp for early warning by using the contact block and the lamp control circuit, ensuring the detection efficiency of the controller.

[0005] The above object of the utility model is achieved by the following technical means.

[0006] Provide a controller current overload detection device, including a controller housing, a control circuit runs through the inside of the controller housing, an installation block is installed on the controller housing, four groups of detection lamps are arranged in parallel on the top of the installation block, four groups of detection lines are connected to the bottom of the installation block, and a detection mechanism is connected to the bottom of each group of detection lines, and each group of detection mechanisms clamps on the control circuit;

[0007] The detection mechanism includes a clamping ring, a clamping notch is opened at the bottom of the clamping ring, the clamping ring is connected to the control circuit through the clamping notch, a heat conduction layer is arranged inside the clamping ring, a temperature detector is installed inside the clamping ring, a detection head is arranged at the bottom of the temperature detector, and the detection head penetrates through the clamping ring and the heat conduction layer to the inside of the clamping ring.

[0008] Specifically, a temperature-sensitive controller is installed in the detection line, the bottom of the temperature-sensitive controller is connected to the temperature detector, and an electric control telescopic rod is arranged at the top of the temperature-sensitive controller.

[0009] Specifically, a hollow channel is provided at the top inside the detection circuit. The hollow channel is connected between the temperature sensor controller and the mounting block, and a contact block is provided inside the hollow channel.

[0010] Specifically, two groups of lamp control circuits are provided inside the mounting block. A contact point is provided between the two groups of lamp control circuits, and the contact point is cooperatively installed with the contact block.

[0011] Specifically, both the contact block and the electric control telescopic rod are provided inside the hollow channel, and the contact block is placed on the top of the electric control telescopic rod.

[0012] The utility model detects the temperature of the control circuit inside the controller housing through the installed detection mechanism, and is equipped with a detection lamp for early warning. When the detection mechanism is detecting, the clamping ring clamps the control circuit. The heat conduction layer provided on the clamping ring is used for temperature conduction and detection signal propagation with the temperature detector. After receiving the temperature signal, the temperature sensor controller can light up the detection lamp through the contact block and the lamp control circuit to give an early warning, ensuring the detection efficiency of the controller. Description of the Drawings

[0013] The present utility model is further described with the accompanying drawings, but the content in the drawings does not constitute any limitation to the present utility model.

[0014] Figure 1 It is the front view of a controller current overload detection device of the present utility model.

[0015] Figure 2 It is the structural schematic diagram of the detection mechanism in a controller current overload detection device of the present utility model.

[0016] From Figures 1 to 2 Among them, it includes:

[0017] 1. Controller housing;

[0018] 2. Control circuit;

[0019] 3. Mounting block;

[0020] 4. Detection lamp;

[0021] 5. Detection circuit;

[0022] 6. Detection mechanism;

[0023] 7. Clamping ring;

[0024] 8. Clamping notch;

[0025] 9. Heat conduction layer;

[0026] 10. Temperature detector;

[0027] 11. Detection head;

[0028] 12. Temperature sensor controller;

[0029] 13. Electrically controlled telescopic rod;

[0030] 14. Lamp control circuit;

[0031] 15. Contact point;

[0032] 16. Hollow channel;

[0033] 17. Contact block. Detailed implementation mode

[0034] The present utility model will be further described in conjunction with the following embodiments.

[0035] Embodiment 1.

[0036] As Figures 1-2 shown, a controller current overload detection device includes a controller housing 1, a control circuit 2 runs through the inside of the controller housing 1, an installation block 3 is installed on the controller housing 1, four groups of detection lights 4 are arranged side by side on the top of the installation block 3, four groups of detection lines 5 are connected to the bottom of the installation block 3, and a detection mechanism 6 is connected below each group of detection lines 5. Each group of detection mechanisms 6 is clamped on the control circuit 2.

[0037] Generally, a control circuit 2 for signal transmission of the controller is installed through the inside of the controller housing 1. The detection mechanism 6 arranged inside the controller housing 1 can be clamped on various parts of the control circuit 2 to perform multi-point detection on the control circuit 2. The detected temperature signal is converted into an electrical signal through the detection line 5 and then detected and prompted by the four groups of detection lights 4 arranged on the top of the installation block 3.

[0038] The detection mechanism 6 includes a clamping ring 7. A clamping notch 8 is formed at the bottom of the clamping ring 7. The clamping ring 7 is connected to the control circuit 2 through the clamping notch 8. A heat-conducting layer 9 is arranged inside the clamping ring 7. A temperature detector 10 is installed inside the clamping ring 7. A detection head 11 is arranged at the bottom of the temperature detector 10. The detection head 11 runs through the clamping ring 7 and the heat-conducting layer 9 to the inside of the clamping ring 7.

[0039] The clamping ring 7 installed in the detection mechanism 6 can be clamped on the control circuit 2 at the clamping notch 8. The heat-conducting layer 9 arranged inside the clamping ring 7 can conduct the heat generated by the control circuit 2. The heat conducted by the heat-conducting layer 9 is detected for temperature through the detection head 11 arranged inside the clamping ring 7. The temperature detector 10 connected to the detection head 11 can receive the temperature change of the detection head 11. Finally, the temperature signal is transmitted by the temperature detector 10 and the detection line 5 to control the detection lights 4 arranged on the installation block 3 to light up for warning.

[0040] A temperature sensor controller 12 is installed in the detection circuit 5. The bottom of the temperature sensor controller 12 is connected to the temperature detector 10. An electric control telescopic rod 13 is arranged at the top of the temperature sensor controller 12. The temperature sensor controller 12 can drive the electric control telescopic rod 13 through a temperature signal to raise or lower the electric control telescopic rod 13.

[0041] A hollow channel 16 is opened at the inner top end of the detection circuit 5. The hollow channel 16 is connected between the temperature sensor controller 12 and the mounting block 3. A contact block 17 is arranged inside the hollow channel 16. The hollow channel 16 arranged on the detection circuit 5 provides an installation space for the electric control telescopic rod 13. The electric control telescopic rod 13 jacks up the contact block 17 to make the contact block 17 move up and down inside the hollow channel 16.

[0042] Two groups of lamp control circuits 14 are arranged inside the mounting block 3. A contact point 15 is arranged between the two groups of lamp control circuits 14. The contact point 15 is cooperatively installed with the contact block 17. The contact block 17 is arranged between the two groups of lamp holes circuits. When the temperature detector 10 detects the temperature, the temperature sensor controller 12 can operate the electric telescopic rod. The contact block 17 is jacked up by the electric telescopic rod. The contact point 15 and the contact block 17 cooperate to connect the lamp control circuits 14 connected to the detection lamp 4 in series to light up the detection lamp 4 for warning.

[0043] During the production process, the detection mechanism 6 is installed to detect the temperature of the control circuit 2 inside the controller housing 1. At the same time, the detection lamp 4 is used for warning. When the detection mechanism 6 is detecting, the clamping ring 7 clamps the control circuit 2. The heat conduction layer 9 arranged on the clamping ring 7 is used for temperature conduction and detection signal propagation with the temperature detector 10. After receiving the temperature signal, the temperature sensor controller 12 can light up the detection lamp 4 for warning by using the contact block 17 and the lamp control circuit to ensure the detection efficiency of the controller.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.

Claims

1. A controller current overload detection device, characterized in that: It includes a controller housing, through which a control circuit runs inside the controller housing. An installation block is installed on the controller housing. Four groups of detection lights are arranged side by side on the top of the installation block. Four groups of detection circuits are connected to the bottom of the installation block. Each group of detection circuits is connected to a detection mechanism below, and each group of detection mechanisms is clamped on the control circuit. The detection mechanism includes a clamping ring. A clamping notch is opened at the bottom of the clamping ring. The clamping ring is connected to the control circuit through the clamping notch. A heat-conducting layer is arranged inside the clamping ring. A temperature detector is installed inside the clamping ring. A detection head is arranged at the bottom of the temperature detector. The detection head penetrates through the clamping ring and the heat-conducting layer to the inside of the clamping ring.

2. The current overload detection device for a controller according to claim 1, wherein: A temperature-sensitive controller is installed inside the detection circuit. The bottom of the temperature-sensitive controller is connected to the temperature detector. An electric control telescopic rod is arranged at the top of the temperature-sensitive controller.

3. The current overload detection device for a controller according to claim 2, wherein: A hollow channel is opened at the top end inside the detection circuit. The hollow channel is connected between the temperature-sensitive controller and the installation block. A contact block is arranged inside the hollow channel.

4. The current overload detection device for a controller according to claim 3, wherein: Two groups of lamp control circuits are arranged inside the installation block. A contact point is arranged between the two groups of lamp control circuits. The contact point is installed in cooperation with the contact block.

5. The current overload detection device for a controller according to claim 4, wherein: Both the contact block and the electric control telescopic rod are arranged inside the hollow channel. The contact block is placed on the top end of the electric control telescopic rod.