Multifunctional profile blanking machine
Through the feeding, hole processing and cutting mechanism of the integrated profile cutting machine, the drilling, chamfering and cutting of the profile on one device is achieved at one time, solving the cumbersome problems of multi-equipment processing in the existing technology, improving processing efficiency and uniformity, and reducing cost and space occupation.
Patent Information
- Application Number
- CN202423022583.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing profile processing equipment requires unloading, drilling and other operations on multiple equipment, resulting in frequent loading and unloading and high workloading and high workloading and high performance scratches after drilling. The profile burrs are prone to scratch personnel and components, and the multiple clamping and alignment is difficult, and the processing uniformity is poor.
A multi-functional profile discharger is designed to integrate it into one device to realize the drilling, chamfering and cutting functions of the profile. It adopts a feeding mechanism, a hole processing mechanism and a cutting mechanism to complete multi-process processing through the combined movement of the clamp assembly, a rotating power head and a cutting spindle.
It reduces the workload of loading and unloading, removes profile burrs after drilling, improves processing uniformity and efficiency, and reduces equipment procurement and space occupation costs.
Smart Images
Figure CN223186006U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of profile processing machinery, in particular to a multifunctional profile blanking machine. Background Art
[0002] The profile processing machinery currently used in society basically cuts the profile into primary profile materials on a cutting machine, then moves the primary profile materials to the downward process to drill the installation holes and other related slots, and then sends them to the next process for assembly with other parts. One of its shortcomings is: first, the cutting and drilling of profiles need to be processed on multiple devices, and frequent loading and unloading consumes a large amount of work; second, there are burrs around the holes on the protruding side of the drilled profiles, which can easily cause scratches on personnel and parts in subsequent assembly processing; third, the secondary and tertiary clamping of profiles makes it difficult to align the processed profiles, resulting in poor processing uniformity. Summary of the Invention
[0003] The utility model aims to provide a multifunctional profile blanking machine which can complete drilling, chamfering and cutting of the profile at one time after clamping the profile on one device.
[0004] The purpose of this utility model is to solve:
[0005] For the convenience of description, this paper uses Figure 1 The front, back, left, right, up and down directions shown are the front, back, left, right, up and down mentioned in the text, which only refer to relative position relationships. Up and down are also called vertical, left and right are also called horizontal, and front and back are also called longitudinal.
[0006] A multifunctional profile blanking machine includes a mounting platform, on which a feeding mechanism is provided, and the front and rear sides of the feeding mechanism are respectively provided with a hole processing mechanism, and the upper side is provided with a cutting mechanism; the feeding mechanism has left and right clamping components, and a feeding component that drives the right feeding component to feed to the left or right side; the hole processing mechanism has a component that drives a rotary power head to adjust left and right, adjust up and down, and feed; the cutting mechanism has a component that drives the cutting spindle to move up and down and rotate, and the axes of the rotary power heads of the hole processing mechanisms on the front and rear sides are arranged parallel to each other.
[0007] As a further optimization of the above technical solution, the rotation of the rotary power head and the cutting spindle are respectively driven by their own three-phase asynchronous motors and synchronous belts.
[0008] As a further optimization of the above technical solution, the left and right clamping components of the feeding mechanism are respectively driven by the clamping cylinder to move the moving block to cooperate with the fixed block to clamp the material. The feeding of the feeding mechanism includes a slide rail arranged on the mounting platform, a slider arranged on the slide rail, and a right clamping component arranged on the slider. The slider is driven by the feeding cylinder to move left and right to feed the material.
[0009] As a further optimization of the above technical solution, an adjusting screw capable of adjusting the feeding length is provided on the side wall of the left clamping assembly or the right clamping assembly between the left and right clamping assemblies of the feeding mechanism.
[0010] As a further optimization of the above technical solution, the left and right adjustment of the rotary power head includes a slide rail arranged horizontally on the mounting platform, a slider sliding on the slide rail, and a screw driving the slider to move left and right; the up and down adjustment of the rotary power head includes a vertical slide rail arranged on the slider, a slider sliding on the vertical slide rail, and a screw driving the slider to move up and down; the feeding of the rotary power head includes a rotary power head longitudinally slidingly arranged on the slider, and a fixed block is provided on the outer shell of the rotary power head, and the fixed block is driven by the feed cylinder to move forward and backward, thereby driving the feeding of the rotary power head.
[0011] As a further optimization of the above technical solution, an adjusting bolt is provided on the slide plate on one side of the fixed block, and the feed length of the rotary power head can be adjusted by adjusting the length of the adjusting bolt.
[0012] As a further optimization of the above technical solution, a hole-forming drill bit or a tap is installed on the rotary power head to drill, expand, chamfer or tap the profile.
[0013] As a further optimization of the above technical solution, the up and down adjustment of the cutting spindle of the cutting mechanism includes a vertical linear rail arranged on the mounting platform, a slider sliding on the linear rail, and a cutting spindle fixed on the slider. The slider is driven up and down by a feed cylinder to realize the feeding of the cutting spindle.
[0014] As a further optimization of the above technical solution, an adjusting bolt is provided on the slider, and a limiting block is provided on the linear rail. By adjusting the adjusting bolt and then adjusting the length between the adjusting bolt and the limiting block, the feed length of the cutting spindle can be adjusted.
[0015] As a further optimization of the above technical solution, the mounting platform is fixed on the frame on the lower side of the mounting platform, a leakage hole is provided on the upper part of the frame, a waste collection funnel is provided inside the frame, and a material receiving frame is provided on the frame at the unloading point of the cutting mechanism.
[0016] The outstanding advantages of the utility model compared with the prior art are:
[0017] 1. This utility model can complete the drilling, chamfering and cutting of the profile at one time after clamping the profile on one device, eliminating the workload of frequent loading and unloading, saving time and labor, and improving work efficiency.
[0018] 2. The utility model can chamfer and remove burrs around the hole on the side where the drill bit protrudes after drilling, thereby avoiding scratches on personnel and parts during subsequent assembly and processing.
[0019] 3. This utility model can clamp the profile at one time on one device, and complete the drilling, chamfering and cutting of the profile at one time, avoiding the problem of inaccurate alignment of the profile when clamping it multiple times, and the uniformity of the processed profile is good.
[0020] 4. The rack and mounting platform of one device of the present invention replace the racks and mounting platforms of multiple devices, saving the purchase cost, assembly cost, transportation and storage space of the racks and mounting platforms of multiple devices.
[0021] 5. The utility model has a compact structure, complete functions, high practical value, and small space occupation, and is suitable for promotion and application in enterprises that process profiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional schematic diagram of the present utility model.
[0023] Figure 2 It is a partial schematic diagram of the utility model after the three-phase asynchronous motor on the cutting mechanism is removed.
[0024] Figure 3 It is a front view of the feeding mechanism of the present utility model.
[0025] Figure 4 It is a three-dimensional schematic diagram of the feeding mechanism of the present utility model.
[0026] Figure 5 This is one of the three-dimensional schematic diagrams of the hole processing mechanism on the front side of the utility model.
[0027] Figure 6 This is the second three-dimensional schematic diagram of the hole processing mechanism on the front side of the utility model.
[0028] Figure 7 It is a front view of the hole processing mechanism on the rear side of the utility model.
[0029] Figure 8 It is a partial enlarged view of the structure near the hole processing mechanism on the rear side of the utility model.
[0030] Figure 9 It is a three-dimensional schematic diagram of the cutting mechanism of the utility model.
[0031] Figure 10 It is a front view of the cutting mechanism of the present utility model. DETAILED DESCRIPTION
[0032] The present invention will be further described below with reference to the accompanying drawings. Figures 1-10 :
[0033] A multifunctional profile blanking machine includes a mounting platform 9, on which a feeding mechanism 1 is provided. The front and rear sides of the feeding mechanism 1 are respectively provided with hole processing mechanisms 2.4, and the upper side is provided with a cutting mechanism 3; the feeding mechanism 1 has left and right clamping components, and a feeding component that drives the right feeding component to feed to the left or right side; the hole processing mechanisms 2 and 4 have components that drive the rotary power heads 21 and 41 to adjust left and right, up and down, and feed; the cutting mechanism 3 has components that drive the cutting spindle to move up and down and rotate, and the axes of the rotary power heads 21 and 41 of the hole processing mechanisms 2.4 on the front and rear sides are arranged parallel to each other to facilitate chamfering, reaming or tapping.
[0034] As a further optimization of the above technical solution, the rotation of the rotary power heads 21, 41 and the cutting spindle of the cutting mechanism 3 are driven by respective three-phase asynchronous motors and synchronous belts.
[0035] As a further optimization of the above technical solution, the left and right clamping components of the feeding mechanism 1 are respectively driven by the clamping cylinder to move the movable block to cooperate with the fixed block to clamp the material. The feeding of the feeding mechanism 1 includes a slide rail arranged on the mounting platform 9, a slider arranged on the slide rail, and a right clamping component arranged on the slider. The slider is driven by the feeding cylinder to move left and right to feed the material.
[0036] As a further optimization of the above technical solution, an adjusting screw 11 for adjusting the feeding length is provided on the side wall of the left clamping component 10 or the right clamping component 12 between the left and right clamping components of the feeding mechanism 1.
[0037] See also Figure 5-Figure 8(For the convenience of description, the relevant structural numbers of the hole processing mechanisms on the front and rear sides will appear under the same technical features below): As a further optimization of the above technical solution, the left and right adjustment of the rotary power heads 21, 41 includes slide rails 25, 48 arranged horizontally on the mounting platform 9, sliders 28, 47 sliding on the slide rails 25, 48, and screws 31, 51 driving the sliders 28, 47 to move left and right; the up and down adjustment of the rotary power heads 21, 41 includes vertical slides arranged on the sliders 28, 47. Rails 29, 52, slides 23, 45 sliding on the vertical slide rails 29, 52, screws 32, 42 driving the slides 23, 45 to move up and down; the feeding of the rotary power head 21, 41 includes a rotary power head 21, 41 longitudinally slidingly set on the slides 23, 45, and a fixed block 24, 52 is provided on the outer shell of the rotary power head 21, 41. The fixed block 24, 52 is driven by the feed cylinder 27, 49 to move back and forth, thereby driving the feeding of the rotary power head 21, 41.
[0038] As a further optimization of the above technical solution, adjusting bolts 22 and 46 are provided on the slides 23 and 45 adjacent to the fixed blocks 24 and 52. The feed length of the rotary power heads 21 and 41 can be adjusted by adjusting the length of the adjusting bolts 22 and 46.
[0039] As a further optimization of the above technical solution, the rotary power heads 21 and 41 are equipped with hole-forming drill bits or taps to drill, expand, chamfer or tap the profiles.
[0040] As a further optimization of the above technical solution, the up and down adjustment of the cutting spindle 62 of the cutting mechanism 3 includes a vertical linear rail 66 set on the mounting platform 9, a slider 65 sliding on the linear rail 66, and a cutting spindle 62 fixed on the slider 65. The slider 65 is driven up and down by the feed cylinder 67 to realize the feeding of the cutting spindle 62.
[0041] As a further optimization of the above technical solution, an adjusting bolt 68 is provided on the slider 65, and a limiting block 69 is provided on the linear rail 66. By adjusting the adjusting bolt 68 and then adjusting the length between the adjusting bolt 68 and the limiting block 69, the feed length of the cutting spindle is adjusted.
[0042] The feed length of the cutting spindle 62 is controlled by an adjusting bolt 68 installed on the slide 65 .
[0043] As a further optimization of the above technical solution, the mounting platform 9 is fixed on the frame 8 on the lower side of the mounting platform 9, a leakage hole is provided on the upper part of the frame 8, a waste collecting funnel 6 is provided inside the frame 8, a receiving box 7 is provided on the lower side of the waste collecting funnel 6, and a receiving frame 5 is provided on the frame 8 at the unloading point of the cutting mechanism 3.
[0044] The working principle of this utility model is as follows:
[0045] First, manually adjust the feeding length of the feeding mechanism 1 by adjusting the bolt 11, manually adjust the drilling, reaming, chamfering or tapping depth or length of the left and right rotary power heads 21 and 41 by adjusting the bolt 22, install the drill bit or tap on the left and right rotary power heads 21 and 41, and manually adjust the sinking depth or feed length of the cutting mechanism 3 by adjusting the bolt 68;
[0046] Start the device, and the device controller will control the following actions according to the program:
[0047] 1. The clamping cylinder 15 of the left clamping assembly 10 of the feeding mechanism 1 releases the profile (e.g., aluminum profile), and the clamping cylinder 16 of the right clamping assembly 12 actuates to clamp the profile 100. Then, the feed cylinder 14 actuates to drive the right clamping assembly 12 and the profile 100 to the left to the set position. The clamping cylinder 15 of the left clamping assembly 10 actuates to cooperate with the clamping cylinder 16 of the right clamping assembly 12 to clamp the profile.
[0048] 2. The drill bit 20 on the left or right rotary power head 21 rotates and drives the feed cylinder 27 to drill a hole in the profile 100;
[0049] 3. The drill bit 41 on the right or left rotary power head 21 rotates and drives the feed cylinder to chamfer, expand or tap one side edge of the hole drilled in the profile 100;
[0050] 4. The rotation of the cutting spindle 62 of the cutting mechanism 3 drives the rotation of the saw blade 63 on the cutting spindle 62, and the saw blade 63 is fed by the feed cylinder 67 to cut the profile after drilling and chamfering. The clamping cylinder 15 of the left clamping assembly 10 of the feeding mechanism 1 releases the profile, and the right clamping assembly 12 clamps the profile 100 and advances to push the cut profile product out so that it automatically falls into the receiving frame 5. The waste from drilling and chamfering enters the receiving box 7 through the leakage hole on the frame 8 and the waste collection funnel 6;
[0051] 6. The right clamping assembly 12 clamps the profile 100 and moves rightward to the starting position driven by the feed cylinder, completing the processing of a finished profile.
[0052] 7. Follow steps 1-6 in sequence to complete the processing of batch profile products.
[0053] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still make simple replacements or modifications of similar technologies to the technical solutions or technical features described in the aforementioned embodiments, and these simple replacements or modifications do not deviate the essence of the corresponding technical solutions from the spirit and essence of the technical solutions of the various embodiments of the present invention, and they are still within the scope of protection of the present invention.
Claims
1. A multifunctional profile blanking machine, including a mounting platform, characterized in that: A feeding mechanism is provided on the mounting platform, and a hole processing mechanism is provided on the front and rear sides of the feeding mechanism, and a cutting mechanism is provided on the upper side; the feeding mechanism has left and right clamping components, and a feeding component that drives the right feeding component to feed to the left or right side; the hole processing mechanism has a component that drives the rotary power head to adjust left and right, adjust up and down, and feed; the cutting mechanism has a component that drives the cutting spindle to move up and down and rotate, and the axes of the rotary power heads of the hole processing mechanisms on the front and rear sides are arranged parallel to each other.
2. The multifunctional profile blanking machine according to claim 1, characterized in that: The rotation of the rotary power head and the cutting main shaft are driven by respective three-phase asynchronous motors and synchronous belts.
3. The multifunctional profile blanking machine according to claim 1, characterized in that: The left and right clamping components of the feeding mechanism are respectively driven by the clamping cylinder to move the moving block to cooperate with the fixed block to clamp the material. The feeding of the feeding mechanism includes a slide rail arranged on the mounting platform, a slider arranged on the slide rail, and a right clamping component arranged on the slider. The slider is driven by the feeding cylinder to move left and right to feed the material.
4. The multifunctional profile blanking machine according to claim 3, characterized in that: An adjusting screw rod capable of adjusting the feeding length is arranged on the side wall of the left material clamping assembly or the right material clamping assembly between the left and right material clamping assemblies of the feeding mechanism.
5. The multifunctional profile blanking machine according to claim 1, characterized in that: The left and right adjustment of the rotary power head includes a slide rail arranged horizontally on the mounting platform, a slider sliding on the slide rail, and a screw driving the slider to move left and right; the up and down adjustment of the rotary power head includes a vertical slide rail arranged on the slider, a slide sliding on the vertical slide rail, and a screw driving the slide to move up and down; the feeding of the rotary power head includes a rotary power head arranged longitudinally on the slide, and a fixed block is provided on the outer shell of the rotary power head, and the fixed block is driven by the feed cylinder to move back and forth, thereby driving the feeding of the rotary power head.
6. The multifunctional profile blanking machine according to claim 5, characterized in that: An adjusting bolt is provided on the slide plate on one side of the fixed block, and the feeding length of the rotary power head can be adjusted by adjusting the length of the adjusting bolt.
7. The multifunctional profile blanking machine according to claim 1, characterized in that: The rotary power head is equipped with a hole-forming drill bit or a tap for drilling, reaming, chamfering or tapping the profile.
8. The multifunctional profile blanking machine according to claim 1, characterized in that: The up and down adjustment of the cutting spindle of the cutting mechanism includes a vertical linear rail set on the mounting platform, a slider sliding on the linear rail, and a cutting spindle fixed on the slider. The slider is driven up and down by a feed cylinder to realize the feeding of the cutting spindle.
9. The multifunctional profile blanking machine according to claim 8, characterized in that: The slider is provided with an adjusting bolt, and the linear rail is provided with a limiting block. By adjusting the adjusting bolt, the length between the adjusting bolt and the limiting block is adjusted to adjust the feed length of the cutting spindle.
10. The multifunctional profile blanking machine according to claim 1, characterized in that: The mounting platform is fixed on a frame on the lower side of the mounting platform, a material leakage hole is provided on the upper part of the frame, a waste collecting funnel is provided inside the frame, and a material receiving frame is provided on the frame at the unloading position of the cutting mechanism.