Assembly for solving blocking problem in slice conveying process
By designing a component including a filter cartridge and a cleaning assembly, the problem of dust blockage during slice conveying in nylon 66 fiber production is solved, and automated dust filtration and cleaning is realized, improving production safety and efficiency.
Patent Information
- Application Number
- CN202422575050.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-24
AI Technical Summary
During the production process of nylon 66 fiber, dust generated during the slice conveying process causes the air outlet filter to be blocked, which requires frequent manual cleaning, which consumes manpower and poses safety risks.
A component including intake pipe, silo, exhaust pipe, negative pressure tank, anti-blocking assembly, dust collection barrel, connection pipe, fan and air outlet pipe is designed. The filter barrel and the plug cleaning assembly are used to filter and clean the dust, and the swing arm and vibrating filter barrel are driven by the fan blade, and dust is scraped with the brush roller to prevent clogging.
Automatic dust filtration and cleaning is realized, reducing the frequency of manual cleaning, improving production safety, and avoiding filter clogs caused by dust accumulation.
Smart Images

Figure CN223188484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of synthetic fiber production, in particular to a component for solving the problem of material blockage in a slice conveying process. Background Art
[0002] In the production process of nylon 66 fiber, compressed air is used to transport the raw material slices to the replacement silo above the drying tower (to replace N2). A large amount of dust is generated during the transportation of the slices, and the dust will be discharged from the replacement silo along with the compressed air. There is an air outlet pipe above the silo. To prevent the slices from overflowing, a metal filter is installed at the air outlet pipe. The dust and small particles in the slices will clog the air outlet pipe filter during the discharge process, causing the compressed air to be unable to be discharged, affecting the transportation of the slices. The filter needs to be manually cleaned once every 4 hours, which is manpower-consuming. In addition, the replacement silo is on a high platform, which poses a safety hazard. Utility Model Content
[0003] In view of the above problems, the utility model provides a component for solving the problem of material blockage in the slicing conveying process, thereby solving the above problems.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a component for solving the problem of material blockage in the slicing conveying process, comprising an air inlet pipe, a silo, an exhaust pipe, a negative pressure tank, an anti-blocking component, a dust collection bucket, a connecting pipe, a fan and an air outlet pipe, wherein the upper part of the silo is connected to the exhaust pipe via a flange, the other end of the exhaust pipe is connected to the negative pressure tank, the anti-blocking component is fixed in the negative pressure tank to filter the air, the dust collection bucket is fixed at the lower end of the negative pressure tank, the upper end of the negative pressure tank is connected to the connecting pipe, the negative pressure tank is connected to the fan via the connecting pipe, and the fan is provided with an air outlet pipe;
[0005] The cam is fixed on the filter housing, and the cam is fixed on the filter housing, and the cam is fixed on the filter housing, and the cam is fixed on the filter housing, and the cam is fixed on the filter housing, and the cam is fixed on the filter housing, and the cam is fixed on the filter housing, and the cam is fixed on the
[0006] Preferably, the lower end of the filter screen cylinder is provided with an outward-bent folded edge, and a gap is provided between the folded edge of the filter screen cylinder and the limiting ring. The outer diameter of the folded edge of the filter screen cylinder is smaller than the inner diameter of the fixing ring and larger than the inner diameter of the pressure ring, and the inner diameter of the pressure ring is larger than the inner diameter of the fixing ring.
[0007] Preferably, the upper end of the limiting ring is provided with a plurality of snap-in grooves along its circumference, the adjusting assembly includes a fixed plate, the fixed plate is snap-into the snap-in groove, the adjusting assembly is threadedly connected to the fixed plate, the adjusting assembly is rotatably connected to the limiting ring, the adjusting assembly passes through the limiting ring and the fixed plate and is rotatably connected to one end of a tension spring, and the other end of the tension spring is connected to the folded edge of the filter cylinder.
[0008] Preferably, the swing arm is close to the inner surface of the filter screen cylinder, the end of the swing arm close to the filter screen cylinder is arc-shaped, and the force-bearing block is also arc-shaped.
[0009] Preferably, the anti-blocking component separates the negative pressure tank into two parts, and the two parts are a filter chamber and a clean chamber. The filter chamber and the clean chamber are connected to each other through the clearing component. The connecting pipe is connected to the clean chamber of the negative pressure tank, and the exhaust pipe is connected to the filter chamber of the filter mesh cylinder.
[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0011] 1. Filter the dust in the compressed air through the filter cylinder, and filter the dust in the compressed air on the outer surface of the filter cylinder to ensure that the dust in the compressed air is filtered out. The cleaning component is tangent to the filter cylinder, which is conducive to scraping off the dust adsorbed on the outer surface of the filter cylinder to prevent the dust from clogging the filter holes of the filter cylinder. By arranging a brush roller inside the filter cylinder, it is conducive to ejecting the dust in the filter holes of the filter cylinder, further improving the cleaning effect of the filter cylinder.
[0012] 2. Adjust the filter cylinder through the adjustment component to make the filter cylinder and the pressure ring concentric. The fan blades rotate to drive the swing arm to rotate, and the swing arm hits the force block. Since there is a gap between the filter cylinder and the limit ring, the swing arm pushes the force block to move the filter cylinder. At the same time, due to the action of the tension spring, the filter cylinder is reset after moving, and the filter cylinder generates reciprocating vibration, which will vibrate the dust adsorbed on the filter cylinder and prevent dust from accumulating on the filter cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall system of the present utility model;
[0014] Figure 2 This is an overall schematic diagram of the anti-blocking component of the utility model;
[0015] Figure 3 This is a partial cross-sectional schematic diagram of the anti-blocking component of the utility model;
[0016] Figure 4 This is a schematic diagram of the explosion of the anti-blocking component of the utility model;
[0017] Figure 5 This is a schematic diagram of a limit ring of the present utility model;
[0018] Figure 6 This is a partial cross-sectional schematic diagram of the filter cylinder of the present utility model;
[0019] Figure 7 This is an overall schematic diagram of the blockage clearing component of the present utility model.
[0020] Explanations in the figure: 10. Inlet pipe; 20. Silo; 30. Outlet pipe; 40. Negative pressure tank; 50. Anti-blocking assembly; 60. Dust collection bucket; 70. Connecting pipe; 80. Fan; 90. Outlet pipe; 1. Fixing ring; 2. Limiting ring; 3. Pressure ring; 4. Filter cylinder; 5. Clearing assembly; 6. Adjustment assembly; 11. Mounting frame; 12. Fan blade; 13. Swing arm; 21. Snap-in groove; 41. Force block; 51. Rotating rod; 52. Scraper; 53. Fixing frame; 54. Brush roller; 61. Fixing plate; 62. Tension spring. DETAILED DESCRIPTION
[0021] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0022] See also Figure 1 、 Figure 2 and Figure 3 A component for solving the problem of material blockage during the slicing conveying process includes an air inlet pipe 10, a silo 20, an exhaust pipe 30, a negative pressure tank 40, an anti-blocking component 50, a dust collection bucket 60, a connecting pipe 70, a fan 80 and an air outlet pipe 90. The upper end of the silo 20 is connected to the exhaust pipe 30 through a flange, and the other end of the exhaust pipe 30 is connected to the negative pressure tank 40. The anti-blocking component is fixed in the negative pressure tank 40 to filter the air. The dust collection bucket 60 is fixed at the lower end of the negative pressure tank 40, and the upper end of the negative pressure tank 40 is fixed with a dust collection bucket 60. The negative pressure tank 40 is connected to the fan 80 through the connecting pipe 70. The fan 80 is provided with an outlet pipe 90. The exhaust pipe 30 is connected to the top of the silo 20 through a flange to discharge the compressed air and dust particles into the negative pressure tank 40. There is a filter cloth in the negative pressure tank 40 to filter the compressed air. The dust collection barrel 60 is located below the negative pressure tank 40 to facilitate dust collection and cleaning. The filtered compressed air is purified again by the fan 80 through the connecting pipe 70 and then discharged through the outlet pipe 90.
[0023] See also Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7The anti-blocking component 50 includes a fixing ring 1, a limiting ring 2 is fixed on the upper end of the fixing ring 1, and a filter cylinder 4 is placed on the upper end of the limiting ring 2. The dust in the compressed air is filtered through the filter cylinder 4, and the dust in the compressed air is filtered on the outer surface of the filter cylinder 4 to ensure that the dust in the compressed air is filtered out. The upper end of the filter cylinder 4 is provided with a pressure ring 3 fixedly connected to the limiting ring 2, and the outer wall of the limiting ring 2 is provided with a plurality of adjustment components 6 along its circumference. The filter cylinder 4 is adjusted by the adjustment component 6 so that the filter cylinder 4 and the pressure ring 3 are in a concentric state. The adjustment component 6 is elastically connected to the filter cylinder 4, and the upper end of the filter cylinder 4 is provided with a clearing component 5. The lower end of the fixing ring 1 is fixed with a mounting bracket 11. The fan blades 12 are rotatably connected to the mounting frame 11, and a swing arm 13 is fixed to the upper end of the fan blades 12, and the swing arm 13 is close to the inner surface of the filter cylinder 4. The end of the swing arm 13 close to the filter cylinder 4 is arc-shaped, and the swing arm 13 is driven to rotate by the rotation of the fan blades 12, and the swing arm 13 hits the force block 41. Since there is a gap between the filter cylinder 4 and the limit ring 2, the swing arm 13 pushes the force block 41 to move the filter cylinder 4. At the same time, due to the action of the tension spring 62, the filter cylinder 4 is reset after moving, thereby causing the filter cylinder 4 to vibrate back and forth, and the dust adsorbed on the filter cylinder 4 is vibrated and falls, preventing dust from accumulating on the filter cylinder 4. When the fan 80 is exhausting air, the system The wind speed is formed in the system, and then the fan blades 12 rotate after the wind passes through the fan blades 12, without the need to drive them to rotate through an external device. At the same time, the fan blades 12 can be replaced with motors to drive them directly. At the same time, the force-bearing block 41 and one end of the swing arm 13 are set to be arc-shaped, so that the swing arm 13 can contact and squeeze the force-bearing block 41 to move. The force-bearing block 41 is arc-shaped, and the fan blades 12 are flexibly connected to the clearing assembly 5. The fan blades 12 are flexibly connected to the clearing assembly 5. When the filter drum 4 drives the clearing assembly 5 to swing, it still does not affect the transmission effect of the fan blades 12 on the clearing assembly 5, thereby ensuring the clearing effect of the clearing assembly 5 on the filter drum 4. The clearing assembly 5 includes a rotating rod 51, and the upper end of the rotating rod 51 is fixed There are two symmetrical L-shaped scrapers 52, which are tangent to the outer surface of the filter cylinder 4. The outer wall of the rotating rod 51 is fixed with two symmetrical L-shaped fixing frames 53, and the fixing frames 53 are rotatably connected with brush rollers 54. The brush rollers 54 are in contact with the inner wall of the filter cylinder 4, and are tangent to the filter cylinder 4 through the cleaning component 5, which is conducive to scraping off the dust adsorbed on the outer surface of the filter cylinder 4 and preventing the dust from clogging the filter holes of the filter cylinder 4. By arranging the brush rollers 54 inside the filter cylinder 4, it is conducive to ejecting the dust in the filter holes of the filter cylinder 4, further improving the effect of cleaning the filter cylinder 4. The scrapers 52 and the fixing frames 53 are arranged in a cross shape, and the inner wall of the filter cylinder 4 is fixed with two symmetrical force blocks 41.By arranging the scraper 52 and the brush roller 54 in a cross shape, the dust in the filter holes of the filter cylinder 4 is first pushed out by the brush roller 54, and then the dust on the surface of the filter cylinder 4 and the filter holes is scraped off by the scraper 52.
[0024] See also Figure 2 、 Figure 3 and Figure 4 The filter screen drum 4 is provided with a folded edge bent outward at the lower end, and a gap is provided between the folded edge of the filter screen drum 4 and the limiting ring 2, and the outer diameter of the folded edge of the filter screen drum 4 is smaller than the inner diameter of the fixing ring 1 and larger than the inner diameter of the pressure ring 3, and the inner diameter of the pressure ring 3 is larger than the inner diameter of the fixing ring 1. By placing the folded edge of the lower end of the filter screen drum 4 between the pressure ring 3 and the fixing ring 1, and a gap is provided between the folded edge of the filter screen drum 4 and the limiting ring 2, the swing arm 13 hits the force block 41. Due to the gap between the filter screen drum 4 and the limiting ring 2, the swing arm 13 pushes the force block 41 to move the filter screen drum 4. At the same time, due to the action of the tension spring 62, the filter screen drum 4 is reset after moving, thereby causing the filter screen drum 4 to produce reciprocating vibration, which will vibrate and fall the dust adsorbed on the filter screen drum 4, preventing dust from accumulating on the filter screen drum 4, and the limiting ring 2 The upper end of the filter screen 4 is provided with a plurality of snap-fit grooves 21 along its circumference. The adjusting assembly 6 includes a fixing plate 61, and the fixing plate 61 is snapped into the snap-fit groove 21. The adjusting assembly 6 is threadedly connected to the fixing plate 61, and the adjusting assembly 6 is rotatably connected to the limiting ring 2. The adjusting assembly 6 passes through the limiting ring 2 and the fixing plate 61 and is rotatably connected to one end of a tension spring 62. The other end of the tension spring 62 is connected to the folded edge of the filter screen cylinder 4. The adjusting assembly 6 adjusts the position of the filter screen cylinder 4 to facilitate centering the filter screen cylinder 4 and prevent the filter screen cylinder 4 from being centered, resulting in a reduction in the effect of vibration clearing. The anti-blocking assembly 50 divides the negative pressure tank 40 into two parts, and the two parts are a filter chamber and a clean chamber. The filter chamber and the clean chamber are connected to each other through the clearing assembly 5. The connecting pipe 70 is connected to the clean chamber of the negative pressure tank 40, and the exhaust pipe 30 is connected to the filter chamber of the filter screen cylinder 4.
[0025] When using this utility model:
[0026] First, the fan 80 starts to draw air, which creates a wind speed in the system, and then the fan blades 12 rotate after the wind passes through them.
[0027] Then, due to the negative pressure in the system, the material enters the silo 20 through the fixing ring 1. The air entering the silo 20 enters the negative pressure tank 40 through the exhaust pipe 30, and the dust in the air is filtered out by the anti-blocking component 50. At this time, some dust is adsorbed on the filter cylinder 4, and some dust falls into the regulating component 6. The filtered air is discharged through the connecting pipe 70 and the outlet pipe 90.
[0028] Then, when the anti-blocking component 50 is filtering, the fan blade 12 drives the swing arm 13 and the rotating rod 51 to rotate, and the swing arm 13 rotates to hit the force block 41. Since there is a gap between the filter screen drum 4 and the limiting ring 2, the swing arm 13 pushes the force block 41 to move the filter screen drum 4. At the same time, due to the action of the tension spring 62, the filter screen drum 4 is reset after moving, thereby causing the filter screen drum 4 to vibrate back and forth, and the dust adsorbed on the filter screen drum 4 is vibrated and falls, preventing dust from accumulating on the filter screen drum 4. The rotation of the rotating rod 51 drives the scraper 52 and the brush roller 54 to rotate. The scraper 52 scrapes off the dust adsorbed on the surface of the filter screen drum 4, and the brush roller 54 pushes out the dust in the filter holes of the filter screen drum 4 and scrapes the dust off through the scraper 52.
[0029] Finally, the scraped dust falls into the dust collection bucket 60 for collection, and the dust collection bucket 60 only needs to be cleaned regularly.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A component for solving the problem of material blockage during the slicing conveying process, characterized by: The invention comprises an air inlet pipe (10), a silo (20), an exhaust pipe (30), a negative pressure tank (40), an anti-blocking component (50), a dust collecting bucket (60), a connecting pipe (70), a fan (80) and an air outlet pipe (90). The upper part of the silo (20) is connected to the exhaust pipe (30) via a flange. The other end of the exhaust pipe (30) is connected to the negative pressure tank (40). The anti-blocking component is fixed in the negative pressure tank (40) to filter the air. The dust collecting bucket (60) is fixed at the lower end of the negative pressure tank (40). The upper end of the negative pressure tank (40) is connected to the connecting pipe (70). The negative pressure tank (40) is connected to the fan (80) via the connecting pipe (70). The fan (80) is provided with an air outlet pipe (90). The anti-blocking assembly (50) comprises a fixed ring (1), a limiting ring (2) is fixed on the upper end of the fixed ring (1), a filter screen cartridge (4) is placed on the upper end of the limiting ring (2), a pressure ring (3) fixedly connected to the limiting ring (2) is provided on the upper end of the filter screen cartridge (4), a plurality of adjustment assemblies (6) are provided along the circumference of the outer wall of the limiting ring (2), the adjustment assemblies (6) are elastically connected to the filter screen cartridge (4), a clearing assembly (5) is provided on the upper end of the filter screen cartridge (4), a mounting frame (11) is fixed on the lower end of the fixed ring (1), a fan blade (12) is rotatably connected to the mounting frame (11), and a swinging member (12) is fixed on the upper end of the fan blade (12). The fan blade (12) is flexibly connected to the clearing assembly (5) through transmission. The clearing assembly (5) comprises a rotating rod (51). Two symmetrical L-shaped scrapers (52) are fixed to the upper end of the rotating rod (51). The scrapers (52) are tangent to the outer surface of the filter screen cylinder (4). Two symmetrical L-shaped fixing frames (53) are fixed to the outer wall of the rotating rod (51). Brush rollers (54) are rotatably connected to the fixing frames (53). The brush rollers (54) are in contact with the inner wall of the filter screen cylinder (4). The scrapers (52) and the fixing frames (53) are arranged in a cross shape. Two symmetrical force blocks (41) are fixed to the inner wall of the filter screen cylinder (4).
2. The component for solving the problem of material blockage during the chip conveying process according to claim 1, characterized in that: The lower end of the filter screen cylinder (4) is provided with an outwardly bent edge, a gap is provided between the edge of the filter screen cylinder (4) and the limiting ring (2), the outer diameter of the edge of the filter screen cylinder (4) is smaller than the inner diameter of the fixing ring (1) and larger than the inner diameter of the pressure ring (3), and the inner diameter of the pressure ring (3) is larger than the inner diameter of the fixing ring (1).
3. The component for solving the problem of material blockage during the chip conveying process according to claim 1, characterized in that: The upper end of the limiting ring (2) is provided with a plurality of engaging grooves (21) along its circumference, the adjusting assembly (6) comprises a fixing plate (61), the fixing plate (61) is engaged in the engaging groove (21), the adjusting assembly (6) is threadedly connected to the fixing plate (61), the adjusting assembly (6) is rotatably connected to the limiting ring (2), the adjusting assembly (6) passes through the limiting ring (2) and the fixing plate (61) and is rotatably connected to one end of a tension spring (62), and the other end of the tension spring (62) is connected to the folded edge of the filter screen cylinder (4).
4. The component for solving the problem of material blockage during the chip conveying process according to claim 1, characterized in that: The swing arm (13) is close to the inner surface of the filter screen cylinder (4), the end of the swing arm (13) close to the filter screen cylinder (4) is in an arc shape, and the force-bearing block (41) is in an arc shape.
5. The component for solving the problem of material blockage during the chip conveying process according to claim 1, characterized in that: The anti-blocking component (50) separates the negative pressure tank (40) into two parts, and the two parts are a filter chamber and a clean chamber. The filter chamber and the clean chamber are connected to each other through the anti-blocking component (5). The connecting pipe (70) is connected to the clean chamber of the negative pressure tank (40), and the exhaust pipe (30) is connected to the filter chamber of the filter screen cylinder (4).
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