Electric insulator cleaning device

Abstract

The utility model provides an electric power insulator cleaning device, which relates to the technical field of electric power engineering and comprises a processing table, a cleaning box is fixedly mounted at the top of the processing table, three-jaw chucks are rotatably connected to the inner walls of two opposite sides of the cleaning box respectively, an insulator is arranged between the two three-jaw chucks, and a box cover is arranged at the top of the cleaning box. According to the device, the insulator is cleaned through the cleaning assembly, cleaning is easy and fast, the cleaning efficiency is greatly improved, the position, not prone to being touched, of the outer surface of the insulator can be cleaned, the cleaning effect is improved, and the situation that the using effect of the insulator is affected due to incomplete cleaning is avoided; and through the collecting assembly, cleaned dust and impurities can be collected, the situation that the dust and the impurities drift in the air and pollute the air is avoided, the insulator cleaning device is more environmentally friendly, and the cleaned dust and the impurities are effectively prevented from being attached to the cleaned insulator again.

Description

Technical Field

[0001] The utility model relates to the technical field of electric power engineering, in particular to a power insulator cleaning device. Background Art

[0002] Insulators are mostly used on utility poles. With the development of science and technology, many disc-shaped insulators have been hung on one end of high-voltage power line connection towers. They are used to increase the creepage distance and are usually made of glass or ceramic. During the production process, a lot of dust and impurities will adhere to the surface of the insulator. The traditional cleaning method is manual cleaning, but due to the existence of the umbrella cover on the outside of the insulator, cleaning is more inconvenient, and some places cannot be cleaned, which reduces the use effect of the composite insulator. At the same time, if the cleaned dust is not processed, it will float in the air and pollute the air, and it will cause harm to the human body if inhaled, and it is also easy to fall back onto the cleaned insulator. Utility Model Content

[0003] The utility model aims to solve the shortcomings existing in the background technology and provide an electric insulator cleaning device. The insulator is cleaned by a cleaning component, and the cleaning is simple and quick, which greatly improves the cleaning efficiency. The cleaning can reach the position on the surface of the insulator that is not easy to touch, thereby improving the cleaning effect and avoiding the situation that the cleaning is not thorough and affects the use effect of the insulator. Secondly, the dust and impurities after cleaning can be collected by the collecting component to avoid the dust and impurities from floating in the air and polluting the air. It is more green and environmentally friendly and effectively prevents the dust and impurities after cleaning from re-attaching to the cleaned insulator.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a power insulator cleaning device, comprising: a processing table, a cleaning box fixedly mounted on the top of the processing table, three-grip chucks rotatably connected to the inner walls of opposite sides of the cleaning box, an insulator being arranged between two of the three-grip chucks, and a box cover being provided on the top of the cleaning box;

[0005] A cleaning assembly is provided on the box cover and is used to clean the insulator. The cleaning assembly includes: a guide groove, a movable plate, a brush plate, a spring and a support frame;

[0006] The collecting component is arranged on the processing table and is used to collect the cleaned dust. The collecting component includes: a collecting box, an exhaust fan, an air suction pipe, a suction cylinder and a material receiving frame.

[0007] Furthermore, guide grooves are respectively provided on the inner walls on both sides of the opposite sides of the box cover, a movable plate is provided between the two guide grooves, a number of brush plates are provided at the bottom of the movable plate, a spring is connected between the top of the two guide grooves and the top of the movable plate, a support frame is fixedly installed on one side of the cleaning box, and the bottom of the box cover is rotatably connected to the support frame through a hinge.

[0008] Furthermore, a collection box is fixedly installed on the bottom plate of the processing table, and an exhaust fan is provided on one side of the collection box. The input end of the exhaust fan is fixedly connected to an air suction pipe, and the output end of the exhaust fan is communicated with the interior of the collection box. Suction cylinders are respectively provided on the top of the box cover and the bottom of the cleaning box, and the air suction pipes are respectively connected and communicated with the two suction cylinders. A material receiving frame is slidably connected to the interior of the collection box.

[0009] Furthermore, a plurality of the brush plates are evenly distributed and arranged at equal intervals, a plurality of through slots are provided on the top of the movable plate, and each of the through slots is located between two adjacent brush plates.

[0010] Furthermore, a placement groove is respectively provided at the bottom of the cleaning box and the top of the box cover, and the two suction cylinders are respectively located in the two placement grooves and are symmetrically arranged, and the four sides of the inner wall of the placement groove at the bottom are inclined toward the suction cylinder.

[0011] Furthermore, an exhaust hole is provided on one side of the collection box, and a filter is provided inside the exhaust hole.

[0012] Furthermore, a driving motor is fixedly installed on the processing table at a position on one side close to the cleaning box, and one end of the driving shaft of the driving motor is drivingly connected to a driving wheel. The rotating shaft of the three-jaw chuck close to the side of the driving motor passes through the cleaning box and is fixedly connected to a driven wheel, and the driving wheel and the driven wheel are connected by a belt drive.

[0013] The utility model has the advantages that the cleaning of the insulator is simple and quick by using the cleaning component, which greatly improves the cleaning efficiency and can clean the insulator surface which is not easily touched, thereby improving the cleaning effect and avoiding the situation that the cleaning is not thorough and affects the use effect of the insulator.

[0014] Secondly, the collection component can collect the cleaned dust and impurities to prevent them from floating in the air and polluting the air. It is more green and environmentally friendly and effectively prevents the cleaned dust and impurities from re-attaching to the cleaned insulators. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2It is a cross-sectional view of the overall structure of the utility model.

[0017] Figure 3 This is a schematic diagram of the box cover structure of the present utility model.

[0018] Figure 4 This is a schematic diagram of the movable plate structure of the present utility model.

[0019] Figure 5 This is a schematic diagram of the suction tube structure of the present utility model.

[0020] Figure 6 This is a schematic diagram of the drive motor structure of the present utility model.

[0021] Figures 1-6 Middle: 1. Processing table; 11. Cleaning box; 12. Three-jaw chuck; 13. Box cover; 2. Guide groove; 21. Movable plate; 22. Brush plate; 23. Spring; 24. Support frame; 25. Through groove; 3. Collecting box; 31. Exhaust fan; 32. Suction pipe; 33. Suction cylinder; 34. Material receiving frame; 35. Placement slot; 36. Exhaust hole; 37. Filter; 4. Driving motor; 41. Driving wheel; 42. Driven wheel. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the embodiments described are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of this application.

[0023] An embodiment of the present application provides an electric insulator cleaning device, which can clean the insulator through a cleaning component. The cleaning is simple and quick, greatly improving the cleaning efficiency. The cleaning can reach the parts of the insulator surface that are not easily touched, thereby improving the cleaning effect and avoiding incomplete cleaning that affects the use effect of the insulator.

[0024] The power insulator cleaning device is described in detail below. It should be noted that the description order of the following embodiments is not intended to limit the preferred order of the embodiments.

[0025] The present application is described in detail below with reference to the accompanying drawings and specific implementation methods. Example

[0026] See also Figures 1-6In this embodiment, a power insulator cleaning device is provided, including: a processing table 1, a cleaning box 11 is fixedly installed on the top of the processing table 1, three-jaw chucks 12 are rotatably connected to the inner walls of the cleaning box 11 on both sides, an insulator is provided between the two three-jaw chucks 12, and a box cover 13 is provided on the top of the cleaning box 11; a cleaning component, the cleaning component is arranged on the box cover 13, and is used to clean the insulator, and the cleaning component includes: a guide groove 2, a movable plate 21, a brush plate 22, a spring 23 and a support frame 24; a collecting component, the collecting component is arranged on the processing table 1, and is used to collect the cleaned dust, and the collecting component includes: a collecting box 3, an exhaust fan 31, an air suction pipe 32, a suction cylinder 33 and a material receiving frame 34.

[0027] Among them, the cleaning of the insulator by the cleaning component is simple and quick, which greatly improves the cleaning efficiency. It can clean the insulator surface that is not easy to touch, improve the cleaning effect, and avoid the insulator being not cleaned thoroughly and affecting the use effect of the insulator.

[0028] Then, the dust and impurities that have been cleaned can be collected through the collection component to prevent the dust and impurities from floating in the air and causing air pollution. This is more environmentally friendly and effectively prevents the dust and impurities that have been cleaned from re-attaching to the cleaned insulators. Example

[0029] On the basis of Example 1, guide grooves 2 are respectively provided on the inner walls on both sides of the box cover 13, and a movable plate 21 is provided between the two guide grooves 2. Several brush plates 22 are provided at the bottom of the movable plate 21, and a spring 23 is connected between the top of the two guide grooves 2 and the top of the movable plate 21. A support frame 24 is fixedly installed on one side of the cleaning box 11, and the bottom of the box cover 13 is rotatably connected to the support frame 24 by a hinge. Several brush plates 22 are evenly arranged and equidistant. Several through grooves 25 are provided on the top of the movable plate 21, and each through groove 25 is located between two adjacent brush plates 22. A driving motor 4 is fixedly installed on the processing table 1 at a position close to the cleaning box 11. One end of the driving shaft of the driving motor 4 is drivingly connected to a driving wheel 41. The rotating shaft of the three-grab chuck 12 close to the side of the driving motor 4 passes through the cleaning box 11 and is fixedly connected to a driven wheel 42. The driving wheel 41 and the driven wheel 42 are connected by a belt drive.

[0030] When cleaning the insulator, first unlock the buckle, then open the box cover 13, deflect the box cover 13 onto the support frame 24, support the box cover 13 through the support frame 24, then clamp the insulator between the two three-claw chucks 12, first insert one end into one of the three-claw chucks 12, and then insert the other end into the other three-claw chuck 12, clamp both ends of the insulator through the three-claw chuck 12, then close the box cover 13 and lock the buckle. After closing the box cover 13, the brush plate 22 will come into contact with the insulator. For some insulators with thicker diameters, the brush When the plate 22 conflicts, it will push the movable plate 21 to move in the opposite direction. The guide groove 2 limits the moving trajectory of the movable plate 21, and then squeezes the spring 23 to contract and store energy. Under the reaction force of the spring 23, the brush plate 22 is always in contact with the surface of the insulator. Then the drive motor 4 is started to drive the active wheel 41 to rotate. When the active wheel 41 rotates, it drives the driven wheel 42 to rotate through the belt transmission. The driven wheel 42 drives the three-claw chuck 12 connected at one end to rotate, so that the insulator rotates. The rotation causes the brush plate 22 to rub the surface of the insulator, thereby cleaning the outside of the insulator. Example

[0031] On the basis of Example 2, a collecting box 3 is fixedly installed on the bottom plate of the processing table 1, and an exhaust fan 31 is provided on one side of the collecting box 3. The input end of the exhaust fan 31 is fixedly connected to an air suction pipe 32, and the output end of the exhaust fan 31 is communicated with the inside of the collecting box 3. A suction cylinder 33 is respectively provided on the top of the box cover 13 and the bottom of the cleaning box 11. The air suction pipe 32 is connected and communicated with the two suction cylinders 33 respectively. A material receiving frame 34 is slidably connected inside the collecting box 3, and a placement groove 35 is respectively provided at the bottom of the cleaning box 11 and the top of the box cover 13. The two suction cylinders 33 are respectively located in the two placement grooves 35 and are symmetrically arranged. The four sides of the inner wall of the placement groove 35 at the bottom are inclined toward the suction cylinder 33. An exhaust hole 36 is provided on one side of the collecting box 3, and a filter screen 37 is provided inside the exhaust hole 36.

[0032] When cleaning the insulator, the exhaust fan 31 is started. After the exhaust fan 31 is started, the air inside the cleaning box 11 is continuously extracted. The dust that falls during cleaning is sucked in by the two suction cylinders 33, sucked into the exhaust fan 31 through the suction pipe 32, and then discharged into the collection box 3. The air flows out from the exhaust hole 36 and is filtered through the filter 37, so that the dust and impurities remain in the collection box 3. After the exhaust fan 31 is turned off, it settles into the material receiving frame 34, and the material receiving frame 34 is extracted to clean the dust inside. The setting of the through groove 25 enables the suction cylinder 33 at the top to absorb the dust between the two adjacent brush plates 22 to prevent dust from accumulating between the brush plates 22. The structure of the bottom placement groove 35 can allow some coarse particle impurities to slide into the suction cylinder 33.

[0033] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0034] The above is a detailed introduction to an electric insulator cleaning device provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solutions and core ideas of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A power insulator cleaning device, characterized in that: include: A processing table (1), wherein a cleaning box (11) is fixedly mounted on the top of the processing table (1), three-grip chucks (12) are rotatably connected to inner walls on opposite sides of the cleaning box (11), an insulator is provided between the two three-grip chucks (12), and a box cover (13) is provided on the top of the cleaning box (11); A cleaning assembly, the cleaning assembly being arranged on the box cover (13) and being used for cleaning the insulator, the cleaning assembly comprising: a guide groove (2), a movable plate (21), a brush plate (22), a spring (23) and a support frame (24); A collecting assembly is provided on the processing table (1) and is used to collect the cleaned dust. The collecting assembly comprises: a collecting box (3), an exhaust fan (31), an air suction pipe (32), a suction cylinder (33) and a material receiving frame (34).

2. The power insulator cleaning device according to claim 1, characterized in that: Guide grooves (2) are respectively provided on the inner walls on opposite sides of the box cover (13), a movable plate (21) is provided between the two guide grooves (2), a plurality of brush plates (22) are provided at the bottom of the movable plate (21), a spring (23) is connected between the top of the two guide grooves (2) and the top of the movable plate (21), a support frame (24) is fixedly installed on one side of the cleaning box (11), and the bottom of the box cover (13) is rotatably connected to the support frame (24) through a hinge.

3. The power insulator cleaning device according to claim 1, characterized in that: A collecting box (3) is fixedly mounted on the bottom plate of the processing table (1), an exhaust fan (31) is provided on one side of the collecting box (3), an input end of the exhaust fan (31) is fixedly connected to an air suction pipe (32), an output end of the exhaust fan (31) is communicated with the interior of the collecting box (3), a suction cylinder (33) is provided on the top of the box cover (13) and the bottom of the cleaning box (11), the suction pipe (32) is connected to the two suction cylinders (33), and a material receiving frame (34) is slidably connected to the interior of the collecting box (3).

4. The power insulator cleaning device according to claim 2, characterized in that: The plurality of brush plates (22) are evenly distributed and arranged at equal intervals, and the top of the movable plate (21) is provided with a plurality of through slots (25), each of the through slots (25) being located between two adjacent brush plates (22).

5. The power insulator cleaning device according to claim 3, characterized in that: The bottom of the cleaning box (11) and the top of the box cover (13) are respectively provided with placement grooves (35), and the two suction cylinders (33) are respectively located in the two placement grooves (35) and are symmetrically arranged. The four sides of the inner wall of the placement groove (35) at the bottom are inclined toward the suction cylinder (33).

6. The power insulator cleaning device according to claim 3, characterized in that: An exhaust hole (36) is provided on one side of the collection box (3), and a filter screen (37) is provided inside the exhaust hole (36).

7. The power insulator cleaning device according to claim 1, characterized in that: A driving motor (4) is fixedly installed on a side of the processing table (1) close to the cleaning box (11); one end of the driving shaft of the driving motor (4) is drivingly connected to a driving wheel (41); a rotating shaft of the three-grip chuck (12) close to the side of the driving motor (4) passes through the cleaning box (11) and is fixedly connected to a driven wheel (42); the driving wheel (41) and the driven wheel (42) are connected via a belt transmission.

Images