Anti-stacking assembly line type counting machine

Abstract

The utility model discloses an anti-stacking assembly line type counting machine, and particularly relates to the technical field of counting machines, the anti-stacking assembly line type counting machine comprises a portal frame, a main machine, a feeding assembly line, a discharging assembly line, trays, material barrels, material trays and code readers, the main machine is arranged behind the portal frame, the feeding assembly line and the discharging assembly line are symmetrically arranged on the outer side of the main machine, and the material barrels are arranged in the material trays; according to the utility model, through the structural cooperation of the feeding mechanism, the discharging mechanism, the transverse module I, the transverse module II and the rack, the two trays can be taken at the same time for feeding detection, and through the cooperation of the double detection stations, the detection efficiency of the trays is improved; the working efficiency is improved, the use is convenient, and the practicability is higher; through the use of the connecting assembly and the guide seat, the tray to be detected can be guided and limited, the situation that the two trays are stacked to affect detection is avoided, and meanwhile, the worn guide seat is convenient to disassemble and replace.

Description

Technical Field

[0001] The utility model relates to the technical field of counting machines, in particular to an anti-stacking assembly line counting machine. Background Art

[0002] Disc counting machines are primarily used to count and inspect disc materials during the production process. Piles of discs are placed on the counting machine, which automatically loads, reads codes, performs X-ray imaging, analyzes, and counts them. In the electronics industry, counting equipment is essential for disc production processes involving resistors, capacitors, and ICs to eliminate substandard products.

[0003] Currently, traditional tray counting equipment typically consists of a gantry, loading and unloading structure, assembly line, barcode reader, integrated X-ray source, and flat-panel detector, enabling product counting and imaging. When loading materials on an assembly line, the device places a barrel containing a tray onto the barrel conveyor line. Pressing a start button causes the barrel to arrive at the loading station, where the loading mechanism separates the trays from the barrel and feeds them one by one onto the main machine's pallet. The main machine's pallet has an in-position sensor that detects when the tray is in place and then enters the main machine. Once a barrel of material has been loaded, the empty barrel is sent through the assembly line to a barrel buffer before the unloading station. The equipment also features a manual loading option. When a 380mm diameter tray is detected or an abnormal loading condition occurs, manual loading can be used to ensure production. Currently, most tray counting equipment used in the electronics industry employs single-station detection, requiring only one tray to be loaded and inspected at a time. This approach results in relatively low detection efficiency, inconvenience, and poor practicality. Utility Model Content

[0004] The purpose of the present invention is to provide an anti-stacking assembly line counting machine to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an anti-stacking assembly line counting machine, including a gantry, a main machine, a loading assembly line, a unloading assembly line, a tray, a material barrel, a material tray, and a code reader. The main machine is arranged behind the gantry, the loading assembly line and the unloading assembly line are symmetrically arranged on the outside of the main machine, a number of material barrels are arranged in the material tray, and a number of material trays are respectively arranged on the loading assembly line and the unloading assembly line. The code reader is installed on one side of the upper part of the gantry through a linear module, and the code reader is located above the loading assembly line. The tray is movably installed in the main machine, and one end of the tray extends to the outside of the main machine. The front and rear symmetrical positions in the gantry are respectively provided with transverse modules. Two and transverse module one, a loading mechanism and an unloading mechanism with the same structure are provided between the transverse module two and the transverse module one, and the loading mechanism and the unloading mechanism are respectively connected to the transverse module one and the transverse module two, a rack adapted to the loading mechanism and the unloading mechanism is provided on one side of the transverse module one, flat panel detectors are embedded and installed at symmetrical positions on the bottom surface of the tray, the outer side of the flat panel detector above the tray is connected to a guide seat through a connecting component, an integrated radiation source adapted to the flat panel detector is symmetrically provided on the top of the main unit, a partition is fixedly installed between the two integrated radiation sources on the top of the main unit, and an electric control slide rail connected to the tray is symmetrically provided inside the main unit.

[0006] Furthermore, the feeding mechanism includes a support plate, and the support plate is connected to a horizontal module. A hydraulic cylinder is provided on one side of the top of the support plate, and the telescopic end of the hydraulic cylinder is rotatably connected to a suction plate under the support plate, and a suction cup is symmetrically provided on the bottom of the suction plate. A sleeve is fixedly installed on the top of the suction plate, and the sleeve is rotatably sleeved on the outside of the telescopic end of the hydraulic cylinder. A torsion spring is sleeved in the sleeve on the outside of the telescopic end of the hydraulic cylinder, and the two ends of the torsion spring are respectively fixedly connected to the hydraulic cylinder and the sleeve. A gear ring adapted to the rack is provided on the outside of the sleeve at the top of the hydraulic cylinder. The setting of the feeding mechanism can realize the synchronous adsorption of two material trays for loading, and cooperate with the setting of two integrated radiation sources and flat-panel detectors to realize double-station detection, which is easy to use, improves work efficiency and is more practical.

[0007] Furthermore, the connecting assembly includes a block, a cavity is symmetrically opened inside the side wall of the guide seat, the block is arranged in the cavity, one end of the block is connected to a push rod, and one end of the push rod is connected to a push handle outside the guide seat, a spring is sleeved on the outside of the push rod on one side of the block, a limit block connected to the block is provided under the guide seat, and a sliding groove adapted to the limit block is provided at the bottom of the guide seat, and a limit groove adapted to the limit block is provided on the inner bottom wall of the tray. The setting of the connecting assembly can facilitate the disassembly and replacement of the worn guide seat.

[0008] Furthermore, the rack is fixedly installed at the middle position of the bottom of the transverse module one near the side of the transverse module two, the suction plate is rotatably connected to the telescopic end of the hydraulic cylinder through a bearing, and reinforcing ribs are provided at the connection between the support plate and the transverse module one so that the rack can drive the gear rings in the loading mechanism and the unloading mechanism. The setting of the reinforcing ribs improves the stability of the support plate.

[0009] Furthermore, the cross-section of the guide seat is a right-angled trapezoid, and the lower end of the partition fits into the bottom of the tray to guide and limit the material tray to be inspected, avoiding stacking when two material trays are placed at the same time, thereby affecting the detection effect.

[0010] Furthermore, the limit block is an L-shaped structure, and both ends of the spring are fixedly connected to the stop block and the inner wall of the chamber respectively, so as to limit the guide seat.

[0011] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0012] 1. The utility model can simultaneously pick up two trays for loading and testing through the structural coordination of the loading mechanism, the unloading mechanism, the transverse module 1, the transverse module 2, and the rack. In addition, the dual detection stations set up improve the detection efficiency of the trays, improve work efficiency, and are easy to use and more practical.

[0013] 2. The utility model can guide and limit the material tray to be tested by using the connecting assembly and the guide seat, so as to avoid the stacking of two material trays affecting the detection, and at the same time facilitate the disassembly and replacement of the worn guide seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic structural diagram of the utility model as a whole;

[0016] Figure 2 It is a rear view structural diagram of the utility model;

[0017] Figure 3 This is a partial structural diagram of the loading mechanism, unloading mechanism, and transverse module 2 and transverse module 1 of the present invention;

[0018] Figure 4 This is a partial structural diagram of the feeding mechanism of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the flat panel detector, integrated ray source and host computer of the utility model;

[0020] Figure 6 This utility model Figure 5 Schematic diagram of the enlarged structure of A in the middle;

[0021] In the figure: 1. Gantry; 2. Main machine; 3. Loading line; 4. Unloading line; 5. Pallet; 6. Material barrel; 7. Material tray; 8. Code reader; 9. Horizontal module one; 10. Horizontal module two; 11. Loading mechanism; 12. Unloading mechanism; 13. Rack; 14. Support plate; 15. Hydraulic cylinder; 16. Suction plate; 17. Sleeve; 18. Torsion spring; 19. Gear ring; 20. Integrated radiation source; 21. Flat panel detector; 22. Partition; 23. Electric control slide rail; 24. Guide seat; 25. Stop block; 26. Limit block; 27. Push rod; 28. Spring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] like Figure 1 - Figure 6The anti-stacking assembly line counting machine shown includes a gantry 1, a main machine 2, a loading assembly line 3, a unloading assembly line 4, a tray 5, a material barrel 6, a material tray 7, and a code reader 8. The main machine 2 is arranged behind the gantry 1, and the loading assembly line 3 and the unloading assembly line 4 are symmetrically arranged on the outside of the main machine 2. A number of material barrels 6 are arranged in the material tray 7, and a number of material trays 7 are respectively arranged on the loading assembly line 3 and the unloading assembly line 4. The code reader 8 is installed on one side of the upper part of the gantry 1 through a linear module, and the code reader 8 is located above the loading assembly line 3. The tray 5 is movably installed in the main machine 2, and one end of the tray 5 extends to the outside of the main machine 2. A horizontal module 2 10 and a horizontal module 1 9 are respectively provided at the front and back symmetrical positions in the gantry 1. The horizontal module A loading mechanism 11 and a unloading mechanism 12 with the same structure are provided between the second module 10 and the horizontal module one 9, and the loading mechanism 11 and the unloading mechanism 12 are respectively connected to the horizontal module one 9 and the horizontal module two 10. A rack 13 adapted to the loading mechanism 11 and the unloading mechanism 12 is provided on one side of the horizontal module one 9. Flat-panel detectors 21 are embedded and installed at symmetrical positions on the bottom surface of the tray 5. A guide seat 24 is connected to the outer side of the flat-panel detector 21 above the tray 5 through a connecting assembly. An integrated radiation source 20 adapted to the flat-panel detector 21 is symmetrically provided on the top of the main unit 2. A partition 22 is fixedly installed between the two integrated radiation sources 20 on the top of the main unit 2. An electric-controlled slide rail 23 connected to the tray 5 is symmetrically provided inside the main unit 2. In this example, the feeding mechanism 11 includes a support plate 14, and the support plate 14 is connected to the horizontal module 9. A hydraulic cylinder 15 is provided on one side of the top of the support plate 14. The telescopic end of the hydraulic cylinder 15 is rotatably connected to a suction plate 16 under the support plate 14, and a suction cup is symmetrically provided at the bottom of the suction plate 16. A sleeve 17 is fixedly installed on the top of the suction plate 16, and the sleeve 17 is rotatably sleeved on the outside of the telescopic end of the hydraulic cylinder 15. A torsion spring 18 is sleeved in the sleeve 17 on the outside of the telescopic end of the hydraulic cylinder 15, and the two ends of the torsion spring 18 are respectively fixedly connected to the hydraulic cylinder 15 and the sleeve 17. A gear ring 19 adapted to the rack 13 is provided on the outside of the sleeve 17 at the top of the hydraulic cylinder 15. The setting of the feeding mechanism can realize the synchronous adsorption of two material trays 7 for loading, and cooperate with the setting of two integrated radiation sources 20 and a flat panel detector 21 to realize double-station detection, which is easy to use, improves work efficiency and is more practical. In this example, the connecting component includes a block 25, and a chamber is symmetrically opened inside the side wall of the guide seat 24. The block 25 is arranged in the chamber, one end of the block 25 is connected to a push rod 27, and one end of the push rod 27 is connected to a push handle outside the guide seat 24. A spring 28 is sleeved on the outside of the push rod 27 on one side of the block 25. A limit block 26 connected to the block 25 is provided under the guide seat 24, and a sliding groove adapted to the limit block 26 is opened at the bottom of the guide seat 24. A limit groove adapted to the limit block 26 is opened on the inner bottom wall of the tray 5. The setting of the connecting component can facilitate the disassembly and replacement of the worn guide seat 24.

[0024] In this example, the rack 13 is fixedly mounted at the bottom of the transverse module 1 9 near the middle position of the side of the transverse module 2 10. The suction plate 16 is rotatably connected to the telescopic end of the hydraulic cylinder 15 via a bearing. Reinforcement ribs are provided at the connection between the support plate 14 and the transverse module 1 9 so that the rack 13 can drive the gear ring 19 in the loading mechanism 11 and the unloading mechanism 12. The provision of the reinforcement ribs improves the stability of the support plate 14. In this example, the cross-section of the guide seat 24 is a right-angled trapezoid. The lower end of the partition 22 fits against the bottom of the tray 5 to guide and limit the material tray 7 to be inspected, avoiding stacking when two material trays 7 are placed at the same time, thereby affecting the inspection effect. In this example, the limit block 26 is an L-shaped structure. The two ends of the spring 28 are fixedly connected to the stop block 25 and the inner wall of the chamber respectively to limit the guide seat 24.

[0025] The working principle of the utility model is as follows: when in use, the material tray 7 is transported to the loading station by the loading line 3, and the code reader 8 is used to read the code. The suction plate 16 is pushed down by the hydraulic cylinder 15, so that the two material trays 7 are sucked up at the same time by the suction cup, and then the hydraulic cylinder 15 drives the suction plate 16 to move up, and then the support plate 14 is driven by the horizontal module 1 9 to drive the hydraulic cylinder 15 to move toward the side of the main machine 2. When the hydraulic cylinder 15 moves to a certain position, the gear ring 19 on the suction plate 16 and the rack 13 are pressed together. The gear ring 19 is engaged, thereby driving the suction plate 16 to rotate, and the suction plate 16 will drive the sleeve 17 to rotate and twist the torsion spring 18, until the support plate 14 moves to a position opposite to the main machine 2, and the suction plate 16 just drives the material tray 7 to rotate ninety degrees. Then, the position of the suction plate 16 is adjusted by the hydraulic cylinder 15, and the material tray is placed on the tray 5. When placed, the material tray 7 will fall into the guide seat 24, and the structure of the guide seat 24 will guide and limit it, so that the material tray 7 falls onto the flat panel detector 21, while avoiding the problem of two material trays. 7 is placed at the same time, and the suction plate 16 is reset to the initial position. At the same time, the electric control slide rail 23 drives the tray 5 to move into the main machine 2. The integrated ray source 20 irradiates the tray 7 and cooperates with the flat panel detector 21 to receive the ray, so as to detect the tray 7. After the inspection, the tray 5 is moved out of the main machine 2. After the tray 7 meets the standard, the unloading mechanism 12 can be started to remove the tray 7 and place it in the barrel 6 on the unloading assembly line 4 for unloading. If it does not meet the standard or is abnormal, the equipment alarm will be used to remind the worker When the guide seat 24 needs to be disassembled and replaced, the push handle can be pushed to drive the push rod 27, and then the stop block 25 can be pushed to stretch the spring 28. At the same time, the stop block 25 drives the limit block 26 to move in the limit groove, and then the guide seat 24 can be pulled up to remove it, completing the disassembly. When installing, repeat the above disassembly steps, insert the limit block 26 into the limit groove, release the force, and make the limit block 26 return to its original position under the elastic force of the spring 28, thereby completing the installation and fixation of the guide seat 24, which is easy to use and more practical.

[0026] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An anti-stacking assembly line counting machine, comprising a gantry (1), a main machine (2), a loading assembly line (3), a unloading assembly line (4), a tray (5), a material barrel (6), a material tray (7), and a code reader (8), wherein the main machine (2) is arranged behind the gantry (1), the loading assembly line (3) and the unloading assembly line (4) are symmetrically arranged outside the main machine (2), a plurality of material barrels (6) are arranged in the material tray (7), and a plurality of material trays (7) are respectively arranged on the loading assembly line (3) and the unloading assembly line (4), the code reader (8) is installed on one side of the upper part of the gantry (1) through a linear module, and the code reader (8) is located above the loading assembly line (3), the tray (5) is movably installed in the main machine (2), and one end of the tray (5) extends to the outside of the main machine (2), characterized in that: A transverse module group 2 (10) and a transverse module group 1 (9) are respectively provided at front and rear symmetrical positions in the gantry (1), a loading mechanism (11) and a unloading mechanism (12) of the same structure are provided between the transverse module group 2 (10) and the transverse module group 1 (9), and the loading mechanism (11) and the unloading mechanism (12) are respectively connected to the transverse module group 1 (9) and the transverse module group 2 (10), and a rack (13) adapted to the loading mechanism (11) and the unloading mechanism (12) is provided on one side of the transverse module group 1 (9). Flat panel detectors (21) are embedded and installed at symmetrical positions on the bottom surface of the tray (5); the outer side of the flat panel detector (21) above the tray (5) is connected to a guide seat (24) through a connecting component; the top of the host (2) is symmetrically provided with an integrated radiation source (20) adapted to the flat panel detector (21); a partition (22) is fixedly installed between the two integrated radiation sources (20) at the top of the host (2); and the host (2) is symmetrically provided with an electric control slide rail (23) connected to the tray (5).

2. The anti-stacking assembly line counting machine according to claim 1, characterized in that: The feeding mechanism (11) includes a support plate (14), and the support plate (14) is connected to the horizontal module (9). A hydraulic cylinder (15) is provided on one side of the top of the support plate (14). The telescopic end of the hydraulic cylinder (15) is rotatably connected to a suction plate (16) below the support plate (14), and a suction cup is symmetrically provided at the bottom of the suction plate (16). A sleeve (17) is fixedly installed on the top of the suction plate (16), and the sleeve (17) is rotatably sleeved on the outside of the telescopic end of the hydraulic cylinder (15). A torsion spring (18) is sleeved in the sleeve (17) on the outside of the telescopic end of the hydraulic cylinder (15), and the two ends of the torsion spring (18) are fixedly connected to the hydraulic cylinder (15) and the sleeve (17) respectively. A gear ring (19) adapted to the rack (13) is provided on the top of the hydraulic cylinder (15) on the outside of the sleeve (17).

3. The anti-stacking assembly line counting machine according to claim 1, characterized in that: The connecting assembly includes a stopper (25), a chamber is symmetrically provided inside the side wall of the guide seat (24), the stopper (25) is arranged in the chamber, one end of the stopper (25) is connected to a push rod (27), and one end of the push rod (27) is connected to a push handle outside the guide seat (24), a spring (28) is sleeved on the outside of the push rod (27) on one side of the stopper (25), a limit block (26) connected to the stopper (25) is provided below the guide seat (24), and a slide groove adapted to the limit block (26) is provided at the bottom of the guide seat (24), and a limit groove adapted to the limit block (26) is provided on the inner bottom wall of the tray (5).

4. The anti-stacking assembly line counting machine according to claim 2, characterized in that: The rack (13) is fixedly mounted at the bottom of the transverse module 1 (9) at a middle position close to one side of the transverse module 2 (10); the suction plate (16) is rotatably connected to the telescopic end of the hydraulic cylinder (15) through a bearing; and a reinforcing rib is provided at the connection between the support plate (14) and the transverse module 1 (9).

5. The anti-stacking assembly line counting machine according to claim 2, characterized in that: The cross section of the guide seat (24) is in the shape of a right-angled trapezoid, and the lower end of the partition (22) is in contact with the inner bottom of the tray (5).

6. The anti-stacking assembly line counting machine according to claim 3, characterized in that: The limit block (26) is an L-shaped structure, and the two ends of the spring (28) are fixedly connected to the stop block (25) and the inner wall of the chamber respectively.

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