Disassembling tool special for servo valve

By designing a special disassembly tool for servo valves, using components such as stress support, substrate, and connecting rods, the problem of functional modules being difficult to disengage from the valve body is solved, and a safe and efficient disassembly process is achieved.

CN223211315UActive Publication Date: 2025-08-12HUNAN ZHUJIANG BEER CO LTD
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Patent Information

Application Number
CN202422552717.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-12
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the prior art, the functional module of the Danfoss ICS25 servo valve is difficult to disengage from the valve body, resulting in inefficient disassembly and problems of damage to the valve body and operating hazards.

Method used

A special disassembly tool for servo valves is designed, including a stress-bearing bracket, a substrate, a connecting rod, a base, a adjusting member and a fixing member. Through the combination of these components, the functional module can be safely and efficiently removed from the valve body.

Benefits of technology

Improve disassembly efficiency, avoid valve body damage and operating risks, and ensure the safety and efficiency of the disassembly process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223211315U_ABST
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Abstract

The utility model relates to the technical field of dismounting tools, in particular to a special dismounting tool for a servo valve. The special disassembling tool for the servo valve specifically comprises a stress support, a base plate, a connecting rod, a base, an adjusting piece and a first fixing piece. The stress support is fixedly connected with the base plate, and the connecting rod penetrates through the stress support and the base plate and is detachably connected with the function module. The adjusting piece abuts against the top of the stress support and is connected with the connecting rod. The first fixing piece abuts against the end face of the function module and is connected with the connecting rod. The base is located on the valve body end face supporting substrate. The dismounting device has the advantage of high dismounting efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of disassembly tools, in particular to a special disassembly tool for a servo valve. Background Art

[0002] In the Danfoss ICS25 servo valve, the two sealing rings on the function module are embedded in the inner groove of the valve body, and the function module is flush with the valve body end face. After long-term use, oil molecules and impurities in the ammonia gas can reduce the gap between the function module and the valve body, causing a tight engagement and making it difficult to remove the function module from the valve body.

[0003] The existing method for removing a functional module involves screwing a bolt into the threaded hole at the top of the module and using one or two flat-blade screwdrivers to pry the bolt, thereby driving the module out of the valve body. During the removal process, the flat-blade screwdriver must use the end face of the valve body as a fulcrum to pry the bolt. If the suction force between the functional module and the valve body is large, the remover may use excessive force or perform improper operation, causing damage to the valve body end face. Since the module is generally welded to an outdoor suspended pipe, using this method can cause the module to fall to the ground if excessive force or improper operation is used, thereby damaging the module and putting the remover in danger.

[0004] Therefore, in view of the deficiencies in the prior art, a special disassembly tool for a servo valve is provided. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a special disassembly tool for a servo valve, aiming to solve the problem that a functional module is difficult to detach from a valve body, resulting in low disassembly efficiency.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A special disassembly tool for a servo valve, used to separate a functional module from a valve body, comprising: a force-bearing bracket, a base plate, a connecting rod, a base, an adjusting member and a first fixing member;

[0008] The force-bearing bracket is fixedly connected to the base plate, and the connecting rod passes through the force-bearing bracket and the base plate and is detachably connected to the functional module;

[0009] The adjusting member abuts against the top of the force-bearing bracket, and the adjusting member is connected to the connecting rod;

[0010] The first fixing member abuts against the end surface of the functional module, and the first fixing member is connected to the connecting rod;

[0011] The base is located on the end surface of the valve body and supports the substrate.

[0012] As a further improvement of the technical solution of the present invention, a protective member is further included. The protective member is located between the first fixing member and the base, and the protective member is sleeved on the connecting rod.

[0013] As a further improvement of the technical solution of the utility model, a wrench is also included, and the wrench is adapted to the adjusting member.

[0014] As a further improvement of the technical solution of the present invention, it also includes a second fixing member, which is fixedly connected to the top of the connecting rod.

[0015] As a further improvement of the technical solution of the present invention, the force-bearing bracket is provided with a first center hole, and the base plate is provided with a second center hole. The first center hole and the second center hole are both for the connecting rod to pass through, and the first center hole, the second center hole and the connecting rod are coaxially arranged.

[0016] As a further improvement of the technical solution of the present invention, the inner diameters of the first center hole and the second center hole are larger than the outer diameter of the connecting rod.

[0017] As a further improvement of the technical solution of the present utility model, the force-bearing bracket is in a semicircular arc shape.

[0018] As a further improvement of the technical solution of the present invention, the base is a bolt of the valve body, the exposed parts of the bolts are of the same height, and the bolts support both ends of the base plate.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] When using the dedicated disassembly tool for the servo valve, the base is first placed on the end face of the valve body, the base plate is placed on top of the base, the connecting rod is then screwed into the threaded hole of the functional module, and the first fixing member is screwed to the top of the functional module to lock the functional module. Finally, the connecting rod is fixed, and the adjusting member is simultaneously turned with a wrench to drive the functional module along the length of the connecting rod until the functional module is completely detached from the valve body. This dedicated disassembly tool for the servo valve is characterized by high disassembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The technology of the utility model is further described in detail below with reference to the accompanying drawings and specific embodiments:

[0022] Figure 1 This is a three-dimensional structural diagram of a special disassembly tool for a servo valve of the utility model;

[0023] Figure 2 It is a front view of a special disassembly tool for a servo valve of the utility model.

[0024] In the picture:

[0025] 1. Load-bearing bracket; 2. Base plate; 3. Connecting rod; 4. Base; 5. Adjusting part; 6. First fixing part; 7. Protective part; 8. Second fixing part; 9. Functional module; 10. Valve body. DETAILED DESCRIPTION

[0026] The following will be combined with the embodiments and drawings to clearly and completely describe the concept, specific structure and technical effects of the present invention so as to fully understand the purpose, scheme and effect of the present invention. It should be noted that the embodiments and features in the embodiments of this application can be combined with each other unless there is a conflict. The same reference numerals used throughout the drawings indicate the same or similar parts.

[0027] It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly fixed or connected to the other feature or indirectly fixed or connected to the other feature. Furthermore, terms such as "upper," "lower," "left," and "right" used in this disclosure are intended solely to describe the relative positions of the components of the disclosure as shown in the accompanying drawings.

[0028] Reference Figures 1 to 2 , a special disassembly tool for a servo valve, comprising a force-bearing bracket 1, a base plate 2, a connecting rod 3, a base 4, an adjusting member 5 and a first fixing member 6;

[0029] In one embodiment, the force-bearing bracket 1 is fixedly connected to the base plate 2, and the connecting rod 3 passes through the force-bearing bracket 1 and the base plate 2 and is detachably connected to the functional module 9. The adjusting member 5 abuts the top of the force-bearing bracket 1 and is connected to the connecting rod 3. The first fixing member 6 abuts the end surface of the functional module 9 and is connected to the connecting rod 3. The base 4 is located on the end surface of the valve body 10 to support the base plate 2. Preferably, the force-bearing bracket 1 and the base plate 2 are connected by screws.

[0030] When in use, first place the base 4 on the end face of the valve body 10, and place the base plate 2 on top of the base 4. Then, screw the connecting rod 3 into the threaded hole of the functional module 9, and screw the first fixing member 6 to the top of the functional module 9 to lock the functional module 9. Finally, fix the connecting rod 3 and simultaneously use a wrench to turn the adjusting member 5 to drive the functional module 9 along the length of the connecting rod 3 until the functional module 9 is completely separated from the valve body 10. This special disassembly tool for the servo valve has the characteristics of high disassembly efficiency.

[0031] In one embodiment, the disassembly tool further includes a protective member 7, which is located between the first fixing member 6 and the base 4 to prevent excessive force when ejecting the functional module 9, thereby preventing the connecting rod 3 from twisting and deforming in the middle. The protective member 7 is sleeved on the connecting rod 3 and is threadedly connected to the connecting rod.

[0032] In one embodiment, the disassembly tool further comprises a wrench, which is adapted to the adjusting member 5. Preferably, the wrench can be fixedly connected to the adjusting member 5 or detachably connected to the adjusting member 5.

[0033] In one embodiment, the disassembly tool further includes a second fixing member 8, which is fixedly connected to the top of the connecting rod 3. Preferably, the second fixing member 8 is compatible with a wrench and can be fixedly connected or removably connected to the wrench. The second fixing member 8 and the wrench function to secure the connecting rod 3, preventing it from rotating during upward movement. Preferably, the connecting rod is a screw, the adjusting member, the first fixing member, and the protective member are all nuts, and the second fixing member is a nut.

[0034] In one embodiment, the load-bearing bracket 1 is provided with a first center hole, and the base plate 2 is provided with a second center hole. The first center hole and the second center hole are both provided for the connecting rod 3 to pass through. The first center hole, the second center hole, and the connecting rod 3 are coaxially arranged. The inner diameters of the first center hole and the second center hole are greater than the outer diameter of the connecting rod 3.

[0035] In one embodiment, the force-bearing bracket 1 is in a semicircular arc shape. Preferably, the angle between the bracket 1 and the base plate 2 is designed to be 45°, which can evenly disperse the force at the force-bearing point.

[0036] In one embodiment, the base 4 is a bolt of the valve body 10, the exposed parts of the bolts are of the same height, and the bolts support both ends of the base plate 2. The base 4 can also be a wooden block of the same height.

[0037] For other details of the special disassembly tool for the servo valve described in the present invention, please refer to the prior art and will not be described in detail here.

[0038] The above are only preferred embodiments of the present invention and do not constitute any form of limitation to the present invention. Therefore, any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0040] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

Claims

1. A special disassembly tool for a servo valve, used to separate a functional module from a valve body, characterized in that: include: A load-bearing bracket, a base plate, a connecting rod, a base, an adjusting member and a first fixing member; The force-bearing bracket is fixedly connected to the base plate, and the connecting rod passes through the force-bearing bracket and the base plate and is detachably connected to the functional module; The adjusting member abuts against the top of the force-bearing bracket, and the adjusting member is connected to the connecting rod; The first fixing member abuts against the end surface of the functional module, and the first fixing member is connected to the connecting rod; The base is located on the end surface of the valve body and supports the substrate.

2. A special disassembly tool for a servo valve according to claim 1, characterized in that: It also includes a protective member, which is located between the first fixing member and the base, and is sleeved on the connecting rod.

3. The special disassembly tool for a servo valve according to claim 1, characterized in that: Also included is a wrench, which is matched with the adjusting member.

4. A special disassembly tool for a servo valve according to claim 1, characterized in that: It also includes a second fixing piece, which is fixedly connected to the top of the connecting rod.

5. The special disassembly tool for a servo valve according to claim 1, characterized in that: The load-bearing bracket is provided with a first center hole, and the base plate is provided with a second center hole. The first center hole and the second center hole are both for the connecting rod to pass through. The first center hole, the second center hole and the connecting rod are coaxially arranged.

6. A special disassembly tool for a servo valve according to claim 5, characterized in that: The inner diameters of the first center hole and the second center hole are larger than the outer diameter of the connecting rod.

7. The special disassembly tool for a servo valve according to claim 1, characterized in that: The force-bearing support is in a semicircular arc shape.

8. The special disassembly tool for a servo valve according to claim 1, characterized in that: The base is a bolt of the valve body, the exposed parts of the bolts have the same height, and the bolts support both ends of the base plate.