All-in-one board core production line
By designing an all-in-one core production line, the board core pre-store is achieved using the conveyor belt combination and toggle, which solves the problem of different speeds of the conveyor belt, improves production efficiency, and forms assembly line production.
Patent Information
- Application Number
- CN202422294348.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-19
AI Technical Summary
In the prior art, there are speed differences in the glueing and cutting processes of the core production line, resulting in the out-of-synchronization of the conveyor belt, resulting in low production efficiency and requiring a lot of manpower and material resources.
A all-in-one core production line is designed, and the conveyor combination and the setting of the core pre-store shelf is used to realize the pre-store and assembly line production of the core, which solves the problem of different speeds of the conveyor belt and reduces the manpower and material resources demand.
The purpose of the multi-in-one core production line is achieved, production efficiency is improved, manpower and material resources are reduced, and assembly line production is formed.
Smart Images
Figure CN223265877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to artificial board production equipment, and more specifically, to an all-in-one board core production line. Background Art
[0002] The production process for the core of artificial boards includes gluing and cutting. During processing, the core blanks are first placed on a core gluing machine for gluing. After gluing, the cores dry briefly on a conveyor belt before being removed and stacked. A forklift then transports the stacked cores to a core cutting machine, where they are partially aligned and pressed to initially bond the overlapping sections. The cores are then fed into a core cutting machine for cutting to the desired length. The current core production process requires significant manpower and resources for loading, unloading, and transporting the cores, resulting in low efficiency. Combining the gluing and cutting processes could improve production efficiency while reducing manpower and resources. However, since the gluing process is faster than the pre-cutting process, resolving the synchronization issues between the two conveyor belts due to this speed difference remains a pressing issue. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide an all-in-one board core production line in response to the deficiencies of the existing technology, thereby solving the problem of asynchrony between two conveyor belts due to differences in process speeds, thereby achieving the all-in-one purpose of the artificial board core production line.
[0004] The utility model describes an all-in-one board core production line, comprising a board core gluing machine, conveyor belt one, conveyor belt two, a board core cutting machine and a board core collecting rack; the conveyor belt one is connected to the discharge end of the board core gluing machine, the conveyor belt two is connected to the feed end of the board core cutting machine, the discharge end of the board core cutting machine is connected to the board core collecting rack via conveyor belt three, a board core transfer area is provided between the conveyor belt one and the conveyor belt two, a board core pre-storage rack is provided at the end of the conveyor belt one, and a shifter for shifting the board core into the board core pre-storage rack is provided below the board core pre-storage rack.
[0005] Preferably, the actuator includes a mounting tube and a rotating shaft; the mounting tube is buried in the ground below the board core pre-storage rack, a track cavity is opened in the mounting tube, an opening is provided on the side of the track cavity close to the board core pre-storage rack, and an arc-shaped raised track is provided on the side of the track cavity opposite to the opening; the rotating shaft is rotatably mounted in the track cavity, and a plurality of shift rod groups are movably provided in the rotating shaft, and when one end of the shift rod in the shift rod group is located on the arc-shaped raised track, the other end thereof is inserted out of the outside of the opening.
[0006] Preferably, each of the shifting lever groups consists of a plurality of shifting levers, and the plurality of shifting levers are movably inserted into the rotating shaft at intervals in sequence.
[0007] Preferably, the shift rod is a hollow tube, and is filled with steel balls, and the filling amount of the steel balls is less than 1 / 2 of the volume of the inner cavity of the shift rod.
[0008] Preferably, both ends of the shift rod are hemispherical structures.
[0009] Preferably, a core carrier plate is provided on the side of the core pre-storage rack close to the conveyor belt, and the core carrier plate is provided with notches whose number is the same as the number of the shifting rod groups, and the width of the notches is greater than the width of a single shifting rod group.
[0010] Preferably, an inclined L-shaped storage trough is provided in the core pre-storage rack.
[0011] Beneficial effects
[0012] The advantages of the present invention are that the core gluing machine and the core cutting machine are combined through a conveyor belt, and the core pre-storage rack is provided to realize the pre-storage of the cores after gluing, thereby solving the problem of asynchrony between the two conveyor belts due to the difference in process speeds, thereby realizing the multi-in-one purpose of the artificial board core production line, making the cores form an assembly line, and the cores do not need to be stacked and transported to the next process by a forklift, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the layout structure of the core production line of the present utility model;
[0014] Figure 2 This is a schematic diagram of the installation structure of the toggle of the utility model;
[0015] Figure 3 This is a schematic diagram of the installation structure of a lever assembly on the rotating shaft of the utility model;
[0016] Figure 4 This is a schematic diagram of the top view of the core pre-storage rack of the present invention.
[0017] Among them: 1-board core gluing machine, 2-conveyor belt 1, 3-board core pre-storage rack, 4-board core transfer area, 5-conveyor belt 2, 6-board core cutting machine, 7-conveyor belt 3, 8-board core collecting rack, 9-switcher, 10-board core, 11-L-shaped storage trough, 12-board core bearing plate, 13-notch groove, 91-installation cylinder, 92-track cavity, 93-opening, 94-arc-shaped raised track, 95-rotating shaft, 96-switching rod. DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the embodiments, but this does not constitute any limitation to the present invention. Any limited modifications made by anyone within the scope of the claims of the present invention are still within the scope of the claims of the present invention.
[0019] See Figures 1-4 The utility model is an all-in-one core production line, comprising a core gluing machine 1, a conveyor belt 1 2, a conveyor belt 2 5, a core cutting machine 6 and a core collecting rack 8. The conveyor belt 1 2 is connected to the discharge end of the core gluing machine 1, the conveyor belt 2 5 is connected to the feed end of the core cutting machine 6, the discharge end of the core cutting machine 6 is connected to the core collecting rack 8 via the conveyor belt 3 7, a core transfer area 4 is provided between the conveyor belt 1 2 and the conveyor belt 2 5, and a core pre-storage rack 3 is provided at the end of the conveyor belt 1 2. The core gluing machine 1 and the core cutting machine 6 are combined by the conveyor belt, and the core pre-storage rack 3 is provided to realize the pre-storage of the core after gluing, solving the problem of asynchrony between the two conveyor belts due to the difference in process speeds, thereby achieving the all-in-one purpose of the artificial board core production line, so that the cores are produced in an assembly line, and the cores no longer need to be stacked and transported to the next process by a forklift, thereby improving production efficiency.
[0020] When the core 10 falls from the conveyor belt 2, it will lean against the end of the conveyor belt 2 at an angle. However, due to the small thickness of the core, the core 10 is prone to breakage as the conveyor belt runs. To solve this problem, a mover 9 is provided below the core pre-stocking rack 3 of this embodiment for moving the core 10 into the core pre-stocking rack 3.
[0021] Specifically, the actuator 9 includes a mounting tube 91 and a rotating shaft 95. The mounting tube 91 is buried in the ground below the core pre-storage rack 3. A track cavity 92 is provided in the mounting tube 91. An opening 93 is provided on the side of the track cavity 92 close to the core pre-storage rack 3. An arc-shaped raised track 94 is provided on the side of the track cavity 92 opposite to the opening 93. The rotating shaft 95 is rotatably mounted in the track cavity 92 and driven by a motor. Three shift lever groups are movably provided in the rotating shaft 95. When one end of a shift lever in the shift lever group is located on the arc-shaped raised track 94, the other end thereof is inserted out of the outside of the opening 93, while the remaining shift levers are located in the track cavity 92. Each shift lever group consists of four shift levers 96, and the four shift levers 96 are movably inserted in the rotating shaft 95 at intervals. Such arrangement allows the lever 96 of the lever group to slide along the edge of the track cavity 92 during the rotation of the rotating shaft 95. When the lever 96 moves to the arc-shaped raised track 94, the other end of the lever 96 will extend out of the opening 93 and, as the rotating shaft 95 rotates, it will contact the board core 10 and push the board core 10 into the board core pre-storage rack 3, thereby allowing the board core to enter the board core pre-storage rack 3.
[0022] To ensure that the lever 96 can effectively contact the inner wall of the track cavity 92, the lever 96 of this embodiment is a hollow tube structure. The lever 96 is filled with steel balls, and the filling amount of the steel balls is 1 / 3 of the volume of the lever cavity. When the lever 96 rotates along with the shaft 95, when the lever 96 is in an inclined or vertical position, due to the mobility of the steel balls, the steel balls will move to the lower end of the lever 96, such as Figure 2 As shown, the direction of rotation of the shaft 95 is Figure 2 In the clockwise direction, it is ensured that the lower end of the lever 96 is always in contact with the track cavity 92, thereby improving the reliability of the installation of the lever 96.
[0023] Preferably, both ends of the lever 96 are hemispherical structures, which can effectively improve the sliding properties between the lever 96 and the track cavity 92.
[0024] In this embodiment, a core carrier plate 12 is provided on the side of the core pre-storage rack 3 close to the conveyor belt 2, and the core carrier plate 12 is provided with notch grooves 13 whose number is the same as the number of the lever groups, and the width of the notch grooves 13 is greater than the width of a single lever group, so that the lever 96 can be extended into the core pre-storage rack 3, so that it has reliable contact with the core 10, which is conducive to the shifting and flipping of the core 10.
[0025] Preferably, an inclined L-shaped storage trough 11 is provided in the core pre-storage rack 3 to facilitate the pre-storage of the cores 10 and prevent the cores from automatically flipping out of the core pre-storage rack 3 .
[0026] The working principle of the present invention is as follows: the production line is started, cores 10 are placed in the core gluing machine 1 for gluing, and the glued cores 10 are then transported via conveyor belt 1 2. Workers in the core transfer area 4 then remove cores 10 from conveyor belt 1 2 and transfer them to conveyor belt 2 5 for docking. After docking, conveyor belt 2 5 is activated, transferring the docked cores 10 to the core cutting machine 6 for cutting into the desired length. Conveyor belt 3 7 then transfers the cores 10 to the core collection rack 8.
[0027] If a worker fails to transfer a core 10 from conveyor belt 1 2 to conveyor belt 2 5 in time, the core 10 will be transported to the end of conveyor belt 1 2 and fall. The fallen core 10 will be tilted and attached to the end of conveyor belt 1 2, with the end of the core 10 resting on the core support plate 12. When the lever 96 in the shifter 9 extends from the opening 93, the rotation of the shaft 95 will shift the core 10 toward the core pre-storage rack 3, where it will be pre-stored for easy access by the worker.
[0028] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention. These modifications and improvements will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. An all-in-one core production line, characterized in that: The invention comprises a core gluing machine (1), a conveyor belt 1 (2), a conveyor belt 2 (5), a core cutting machine (6) and a core collecting rack (8); the conveyor belt 1 (2) is connected to the discharge end of the core gluing machine (1), the conveyor belt 2 (5) is connected to the feed end of the core cutting machine (6), the discharge end of the core cutting machine (6) is connected to the core collecting rack (8) via the conveyor belt 3 (7), a core transfer area (4) is provided between the conveyor belt 1 (2) and the conveyor belt 2 (5), a core pre-storage rack (3) is provided at the end of the conveyor belt 1 (2), and a shifter (9) for shifting the core (10) into the core pre-storage rack (3) is provided below the core pre-storage rack (3).
2. The all-in-one core production line according to claim 1, characterized in that: The shifter (9) comprises a mounting tube (91) and a rotating shaft (95); the mounting tube (91) is buried in the ground below the plate core pre-storage rack (3); a track cavity (92) is provided in the mounting tube (91); an opening (93) is provided on the side of the track cavity (92) close to the plate core pre-storage rack (3); an arc-shaped raised track (94) is provided on the side of the track cavity (92) opposite to the opening (93); the rotating shaft (95) is rotatably mounted in the track cavity (92); a plurality of shifting rod groups are movably provided in the rotating shaft (95); when one end of a shifting rod in the shifting rod group is located on the arc-shaped raised track (94), the other end thereof is inserted out of the outside of the opening (93).
3. The all-in-one core production line according to claim 2, characterized in that: Each of the shifting rod groups consists of a plurality of shifting rods (96), and the plurality of shifting rods (96) are sequentially and movably inserted into the rotating shaft (95) at intervals.
4. The all-in-one core production line according to claim 3, characterized in that: The shifting rod (96) is a hollow tube, and the shifting rod (96) is filled with steel balls, and the filling amount of the steel balls is less than 1 / 2 of the volume of the inner cavity of the shifting rod.
5. The all-in-one core production line according to claim 3, characterized in that: Both ends of the shifting rod (96) are hemispherical structures.
6. The all-in-one core production line according to claim 2, characterized in that: The core pre-storage rack (3) is provided with a core carrier plate (12) on one side close to the conveyor belt (2), and the core carrier plate (12) is provided with notch grooves (13) whose number is the same as the number of the shifting rod groups, and the width of the notch grooves (13) is greater than the width of a single shifting rod group.
7. The all-in-one core production line according to claim 2, characterized in that: The core pre-storage rack (3) is provided with an inclined L-shaped storage trough (11).