Exhaust assembly and generator noise reduction structure
By building square steel pipes and iron machine chambers, silencer chambers and through holes, equipped with silencers and exhaust fans, the noise pollution problem of gasoline generators is solved, noise reduction and heat dissipation effects are achieved, and the durability and energy efficiency of the generator are improved.
Patent Information
- Application Number
- CN202422805003.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The noise problems generated by gasoline generators during operation, especially when emergency power generation guarantee work in residential areas, the noise affects residents' quality of life and leads to the occurrence of base station withdrawal incidents.
The machine silo structure consisting of square steel pipes and iron sheets is equipped with a silencer and through holes, equipped with a silencer, a fan and a temperature control device, combined with fireproof cotton and barbed wire, forms a noise reduction and heat dissipation system, and optimizes air flow to reduce noise and heat.
Significantly reduce noise pollution, improve energy utilization efficiency, reduce generator energy consumption, ensure equipment durability and safety, and avoid the incident of shutting down the generator due to noise.
Smart Images

Figure CN223270060U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of generator noise reduction, in particular to an exhaust component and a generator noise reduction structure. Background Art
[0002] While gasoline generators provide convenient power supply, the noise they generate during operation often causes trouble to people. In some special circumstances, such as emergency support work, gasoline generators often become an indispensable source of electricity.
[0003] However, the noise problem generated by gasoline generators during operation has always troubled people, especially when carrying out emergency power generation work on towers in residential areas. The noise not only affects the quality of life of residents, but there have also been many incidents in which base stations have been decommissioned due to residents manually shutting down generators due to the noise.
[0004] In order to solve this problem, an exhaust assembly and a generator noise reduction structure are proposed to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide an exhaust component and a generator noise reduction structure, which can avoid the noise problem generated by gasoline generators during operation, which has always troubled people. In particular, when emergency power generation support work is carried out on towers in residential areas, the noise not only affects the quality of life of residents, but also causes many incidents in which residents manually shut down generators due to noise, resulting in base station outages. For this reason, an exhaust component and a generator noise reduction structure are proposed.
[0006] To achieve the above-mentioned purpose, on the one hand, the present application provides an exhaust component, including a square steel pipe and an iron sheet, wherein the square steel pipe is provided with multiple assembled into a box-type frame, and the iron sheet is installed on the outside of the box-type frame. After the box-type frame and the iron sheet are assembled, a cabin for wrapping the generator is formed, and the exhaust pipe of the generator is connected to the muffler, one end of the muffler is connected to one end of the pipe, and the other end of the pipe extends out of the through hole opened on the back of the cabin, and multiple through holes are opened at the lower end of the right side of the cabin.
[0007] Preferably, the through hole has a width of 4CM and a height of 14CM, and each through hole is spaced 4CM apart.
[0008] Preferably, on the other hand, the present application also provides an exhaust assembly and a generator noise reduction structure, including the exhaust assembly described in any one of the above, including a partition, which is installed inside a cabin formed by square steel pipes and iron sheets, and a soundproofing chamber is formed between the partition and the inner wall of one side of the cabin.
[0009] Preferably, a temperature control device is installed at the upper end of the anechoic chamber.
[0010] Preferably, a slot is provided at the upper end of the partition, and an exhaust fan is installed in the slot.
[0011] Preferably, an air outlet is provided at the bottom of the left side of the cabin.
[0012] Preferably, a pair of front door panels opening opposite each other are provided on the front side of the cabin.
[0013] Preferably, a single-opening rear door panel is provided on the rear side of the cabin.
[0014] Preferably, fireproof cotton is provided on the inner side of the iron sheet, and wire mesh is provided on the outer side of the fireproof cotton.
[0015] Preferably, a bracket is installed at the upper end of the cabin.
[0016] Compared with the prior art, the exhaust assembly and generator noise reduction structure provided by the present invention have the following advantages:
[0017] 1. The utility model adopts square steel pipes and iron sheets for welding, and its machine room structure is enlarged and thickened, which enhances the durability during transportation and ensures its overall strength. Considering the convenience of operation and heat dissipation, front door panels and rear door panels are opened on both sides of the machine room, which are convenient for operation of the unit and related equipment through the doors. The interior of the machine room is designed with thickened industrial fire-proof special noise reduction and fireproof cotton to greatly suppress mechanical noise. The mechanical noise channel has been transformed into a secondary anechoic chamber to ensure that mechanical noise is eliminated to the greatest extent. The noise reduction transformation not only reduces noise pollution, but also reduces the energy consumption of the generator to a certain extent. By optimizing the operating environment of the generator, energy utilization efficiency is improved and operating costs are reduced.
[0018] 2. The utility model adds a temperature control device inside the cabin and installs a 60W exhaust fan. The high temperature inside is extracted by the exhaust fan, and the internal temperature can be directly viewed. The ventilation volume of the air intake channel is increased to achieve rapid cooling in hot weather. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;
[0021] Figure 2 This is a schematic diagram of the front door panel in an open state according to an embodiment of the present invention;
[0022] Figure 3 This is a schematic plan view of the overall structure of an embodiment of the utility model;
[0023] Figure 4 This is a schematic diagram of the internal structure of the cabin according to an embodiment of the present utility model;
[0024] Figure 5 This is a schematic diagram of the rear door panel in the open state of an embodiment of the present utility model;
[0025] Figure 6 Schematic diagram of the disassembled structure of iron sheet, fireproof cotton and square steel pipe in the embodiment of the utility model
[0026] Figure 7 Schematic diagram of the air outlet structure of the embodiment of the utility model
[0027] Figure 8 This is a schematic plan view of the perforated structure of an embodiment of the present utility model.
[0028] icon:
[0029] 1. Square steel pipe; 2. Iron sheet; 3. Fireproof cotton; 4. Wire mesh; 5. Front door panel; 6. Rear door panel; 7. Through hole; 8. Partition; 9. Silencer; 10. Exhaust fan; 11. Temperature control device; 12. Slot; 13. Perforation; 14. Air outlet; 15. Pipe; 16. Muffler; 17. Bracket. DETAILED DESCRIPTION
[0030] The following embodiments of the present invention are described in detail with reference to the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments may be combined with each other.
[0031] Please refer to Figures 1 to 8 The embodiment of the present invention provides an exhaust component and a generator noise reduction structure, including a square steel pipe 1 and an iron sheet 2. The square steel pipe 1 is provided with a plurality of boxes assembled into a frame, and the iron sheet 2 is installed on the outside of the box frame. After the box frame and the iron sheet 2 are assembled, a cabin for wrapping the generator is formed. The exhaust pipe of the generator is connected to the muffler 16. The connection between the exhaust pipe and the muffler 16 adopts a high-performance sealing material to ensure that there is no leakage during the exhaust process, thereby reducing the propagation path of the noise. The interior of the muffler 16 is filled with high-efficiency sound-absorbing materials. These materials can effectively absorb and convert exhaust noise into heat energy, significantly reducing the exhaust noise level. One end of the muffler 16 is connected to one end of the pipe 15, and the other end of the pipe 15 extends out of the through hole 13 opened on the back of the cabin.
[0032] A plurality of through holes 7 are opened at the lower end of the right side of the engine compartment. The width of the through holes 7 is 4CM and the height is 14CM. The interval between each through hole 7 is 4CM. The through holes 7 can significantly increase the contact area between the engine compartment and the external environment, thereby improving the heat dissipation efficiency. Although the through holes 7 are not directly involved in the exhaust process, they can indirectly affect the overall efficiency of the exhaust system. By optimizing the air flow inside the engine compartment, the resistance of the exhaust system inside the engine compartment can be reduced, so that the exhaust gas can be discharged more smoothly.
[0033] On the other hand, the present application also provides an exhaust component and a generator noise reduction structure, including: a partition 8, the partition 8 is installed inside the engine room constructed by a square steel pipe 1 and an iron sheet 2, and a soundproofing chamber 9 is formed between the partition 8 and the inner wall of one side of the engine room. The soundproofing chamber 9 isolates and absorbs the noise generated by the generator. When the noise sound waves propagate to the soundproofing chamber 9, the sound-absorbing material in the room can effectively convert the sound waves into heat energy, thereby significantly reducing the propagation of noise.
[0034] A temperature control device 11 is installed at the upper end of the anechoic chamber 9. At the same time, a slot 12 is opened at the upper end of the partition 8. A 60W exhaust fan 10 is installed in the slot 12. The high temperature inside is extracted by the exhaust fan 10. The temperature control device 11 can intuitively display the internal temperature. The exhaust fan 10 is used to increase the ventilation volume to achieve rapid cooling when the temperature is too high in hot weather.
[0035] An air outlet 14 is provided at the bottom of the left side of the engine compartment. The air outlet 14 also helps to promote the air circulation inside the engine compartment. When external air enters the engine compartment through other openings of the engine compartment, such as the through hole 7 and the silencer chamber 9, the air outlet 14 can be used as an exhaust port to discharge the air inside the engine compartment, thereby forming a complete air flow cycle. This cycle helps to reduce the temperature and humidity inside the engine compartment and improve the operating efficiency of the generator.
[0036] A pair of front door panels 5 are provided on the front side of the machine cabin, and a single rear door panel 6 is provided on the rear side of the machine cabin, so that the front door panels 5 and the rear door panels 6 can be used to operate the machine unit and related equipment.
[0037] Furthermore, fireproof cotton 3 is provided on the inner side of the iron sheet 2, and wire mesh 4 is provided on the outer side of the fireproof cotton 3. The fireproof cotton 3 is a 10 cm thickened industrial fireproof special noise reduction material, which greatly suppresses mechanical noise. In addition, a bracket 17 is installed at the upper end of the machine room, and the bracket 17 can be used to install other required equipment.
[0038] In summary, the exhaust assembly and generator noise reduction structure of the embodiment of the present invention have the following working principles: a square steel pipe 1 and an iron sheet 2 are welded together to form a cabin that wraps the generator, and a front door panel 5 and a rear door panel 6 are opened on both sides of the cabin to facilitate the operation of the unit and related equipment through the door. The interior of the cabin is designed to be thickened with industrial fire-proof special noise-reducing fireproof cotton 3 for noise reduction, and a partition 8 is used to separate the silencer room 9 to reduce noise. At the same time, the exhaust fan 10 can extract the heat inside the cabin to reduce the internal temperature, and the internal temperature is displayed by the temperature control device 11.
[0039] The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. An exhaust assembly comprising a square steel tube (1) and an iron sheet (2), characterized in that: The square steel pipe (1) is provided with a plurality of assembled box-shaped frames, and an iron sheet (2) is installed on the outside of the box-shaped frames. After the box-shaped frames and the iron sheet (2) are assembled, a cabin for wrapping the generator is formed. The exhaust pipe of the generator is connected to the muffler (16). One end of the muffler (16) is connected to one end of the pipe (15), and the other end of the pipe (15) extends out of a through hole (13) opened on the back of the cabin, and a plurality of through holes (7) are opened at the lower end of the right side of the cabin.
2. The exhaust assembly according to claim 1, wherein: The through hole (7) has a width of 4CM and a height of 14CM, and each through hole (7) is spaced 4CM apart.
3. A generator noise reduction structure for implementing the exhaust assembly according to any one of claims 1-2, characterized in that: The utility model comprises a partition (8) which is installed inside a cabin formed by a square steel tube (1) and an iron sheet (2); a muffler chamber (9) is formed between the partition (8) and an inner wall of one side of the cabin.
4. The generator noise reduction structure according to claim 3, characterized in that: A temperature control device (11) is installed at the upper end of the muffler chamber (9).
5. The generator noise reduction structure according to claim 4, characterized in that: A slot (12) is provided at the upper end of the partition (8), and an exhaust fan (10) is installed in the slot (12).
6. The generator noise reduction structure according to claim 3, characterized in that: An air outlet (14) is provided at the bottom of the left side of the cabin.
7. The generator noise reduction structure according to claim 3, characterized in that: A pair of front door panels (5) that open opposite each other are provided on the front side of the cabin.
8. The generator noise reduction structure according to claim 3, characterized in that: A single-opening rear door panel (6) is provided on the rear side of the cabin.
9. The generator noise reduction structure according to claim 3, characterized in that: The inner side of the iron sheet (2) is provided with fireproof cotton (3), and the outer side of the fireproof cotton (3) is provided with wire mesh (4).
10. The generator noise reduction structure according to claim 3, characterized in that: A bracket (17) is installed at the upper end of the cabin.