Automatic phosphating steel wire winding device

Abstract

The utility model relates to the technical field of steel wire phosphating, in particular to an automatic phosphating steel wire winding device which comprises a tank body and supporting legs, and the supporting legs are fixed at the bottom of the tank body. The supporting plates are fixedly mounted on the two sides of the tank body, and attaching mechanisms are rotationally mounted on the supporting plates; the driving mechanism is installed on the side, away from the attaching mechanisms, of the supporting plate, and the driving mechanism is connected with the attaching mechanism on one side; the guide mechanism is mounted in the groove body; the dryer is mounted on the supporting plate on one side; the liquid discharge pipe is fixedly arranged on the lower side of the tank body; and the protection plate is fixedly mounted on the upper side of the tank body. The automatic steel wire rolling and phosphating device can not only conduct phosphating coating on a steel wire rope, but also tightly attach and fix the inner wall of a steel wire roll, the steel wire rope can be conveniently rolled and unrolled, meanwhile, the guiding mechanism is arranged, the phosphating distance of the steel wire rope in phosphating liquid can be prolonged, and the phosphating efficiency is improved. And the steel wire surface phosphating device is easy to operate and high in practicability.

Description

Technical Field

[0001] The utility model relates to the technical field of steel wire phosphating, in particular to an automatic winding device for phosphating steel wire. Background Art

[0002] Phosphate-coated wire ropes undergo a phosphate treatment on the wire surface. This process creates a phosphate film on the wire surface, giving the wire rope improved wear and corrosion resistance. The porous structure of the phosphate film increases grease storage capacity, reduces friction, and thus extends the life of the wire rope.

[0003] Although the existing phosphating steel wire device can phosphate the steel wire, there are still some problems. First, the current phosphating device is not convenient for fixing the steel wire coil tightly, which makes it inconvenient to reel and unreel the steel wire. Second, the current phosphating device has a short phosphating distance for the steel wire, resulting in a thin phosphating film on the steel wire. Therefore, an automatic reeling phosphating steel wire device is needed to solve the above problems. Utility Model Content

[0004] The purpose of the embodiment of the utility model is to provide an automatic phosphating steel wire winding device, aiming to solve the following problems: the existing phosphating steel wire device is not convenient for tightly fixing the steel wire coil and the phosphating distance of the steel wire is short.

[0005] The embodiment of the utility model is implemented as follows: an automatic phosphating steel wire winding device comprises: a trough body and support legs, the support legs are fixed to the bottom of the trough body, and phosphating liquid can be added into the trough body for storage; support plates are fixedly installed on both sides of the trough body, and a pressing mechanism is rotatably installed on the support plate, and the pressing mechanism can press against the inner wall of the wire roll to maintain the stability of the wire roll reeling and unwinding; a driving mechanism is installed on the side of the support plate away from the pressing mechanism, and the driving mechanism is connected to the pressing mechanism on one side, and is used to drive the pressing mechanism on one side to rotate; a guide mechanism is installed in the trough body, and is used to guide the steel wire into the trough body and into the phosphating liquid for phosphating; a dryer is installed on one side of the support plate, and the steel wire can bypass the dryer for drying; a drain pipe is fixedly arranged on the lower side of the trough body, and is used to discharge the phosphating liquid in the trough body; and a protective plate is fixedly installed on the upper side of the trough body, and is used to protect the phosphating liquid in the trough body.

[0006] Preferably, the clamping mechanism includes: a shaft rod, which is rotatably mounted on a support plate, a driving mechanism is connected to one side of the shaft rod, a turntable is fixedly provided on the shaft rod, a guide rod is fixedly provided on the outer side of the turntable, multiple guide rods are provided and are sleeved with a guide sleeve, and a clamping plate is fixedly provided on the guide sleeve; a push spring, both ends of which are respectively fixedly connected to the turntable and the guide sleeve for pushing the clamping plate against the inner wall of the wire roll, and a handle for pulling the clamping plate away from the inner wall of the wire roll is fixed on the guide sleeve; a linkage assembly, which is fixedly mounted on the upper and lower guide sleeves and hinged to the left and right guide sleeves for pulling multiple clamping plates synchronously close to or away from each other.

[0007] Preferably, the linkage assembly includes: two linkage rods fixedly connected to the upper and lower guide sleeves, push rods hinged at both ends of the linkage rods, and one end of the push rod away from the linkage rod is hinged to the left and right guide sleeves.

[0008] Preferably, the driving mechanism includes: a protective cover, which is fixedly mounted on the support plate on one side, a power part fixed on the support plate on one side is arranged in the protective cover, and the output shaft of the power part is fixedly connected to the first gear; a second gear, which is rotatably mounted on the support plate and meshes with the first gear, and the shaft on one side is connected to the second gear.

[0009] Preferably, the guide mechanism includes: a wheel seat, which is provided in multiple numbers and respectively installed on the side walls and bottom of the tank body, and the two adjacent bottom wheel seats are intermittently distributed at different heights, and a guide wheel is rotatably installed on the wheel seat, and the steel wire can pass around the guide wheel to be phosphated in the tank body.

[0010] The automatic phosphating steel wire winding device provided by the utility model can not only perform phosphating coating on the steel wire rope, but also can closely fix the inner wall of the steel wire roll, so as to facilitate the winding and unwinding of the steel wire rope. At the same time, by arranging a guide mechanism, the phosphating distance of the steel wire rope in the phosphating solution can be extended, and the thickness of the phosphating film on the surface of the steel wire can be increased. The utility model is simple to operate and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of the automatic winding phosphating steel wire device.

[0012] Figure 2 This is a schematic diagram of the clamping mechanism of the automatic winding phosphating steel wire device.

[0013] Figure 3 This is a schematic diagram of the driving mechanism of the automatic winding phosphating steel wire device.

[0014] In the accompanying drawings: 1- trough body, 2- supporting leg, 3- support plate, 4- closing mechanism, 5- driving mechanism, 6- guiding mechanism, 7- drying device, 8- drain pipe, 9- protective plate, 41- shaft, 42- turntable, 43- guide rod, 44- guide sleeve, 45- closing plate, 46- push spring, 47- handle, 48- linkage assembly, 481- linkage rod, 482- push rod, 51- protective cover, 52- power part, 53- first gear, 54- second gear, 61- wheel seat, 62- guide wheel. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and do not limit the present invention.

[0016] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0017] See also Figure 1 The present invention provides an automatic phosphating steel wire winding device, which includes:

[0018] The trough body 1 and the supporting legs 2, the supporting legs 2 are fixed to the bottom of the trough body 1, and the phosphating liquid can be added to the trough body 1 for storage; the support plates 3 are fixedly mounted on both sides of the trough body 1, and the support plates 3 are rotatably mounted with a pressing mechanism 4, which can press against the inner wall of the wire roll to maintain the stability of the wire roll reeling and unreeling; the driving mechanism 5 is mounted on the side of the support plate 3 away from the pressing mechanism 4, and the driving mechanism 5 is connected to the pressing mechanism 4 on one side, and is used to drive the pressing mechanism 4 on one side to rotate; the guide mechanism 6 is mounted in the trough body 1, and is used to guide the steel wire into the trough body 1 and into the phosphating liquid for phosphating; the dryer 7 is mounted on the support plate 3 on one side, and the steel wire can bypass the dryer 7 for drying; the drain pipe 8 is fixedly arranged on the lower side of the trough body 1, and is used to discharge the phosphating liquid in the trough body 1; the protective plate 9 is fixedly mounted on the upper side of the trough body 1, and is used to protect the phosphating liquid in the trough body 1.

[0019] When using the automatic phosphating steel wire winding device, the steel wire roll is first placed on the pressing mechanism 4, which can press against the inner wall of the steel wire roll, thereby fixing the steel wire roll. Then, the steel wire is pulled so that it passes around the guide mechanism 6 and passes through the dryer 7 and is fixed to another steel wire roll. The phosphating liquid is added to the tank body 1, and the driving mechanism 5 is turned on. The driving mechanism 5 drives the steel wire roll to rotate, thereby winding the steel wire roll, and the steel wire roll on the other side begins to unwind. The surface of the steel wire can be phosphated when passing through the phosphating liquid. The phosphated steel wire can be wound after being dried in the dryer 7. After the steel wire rope is phosphated, the drain pipe 8 can be opened to discharge the phosphating liquid.

[0020] like Figure 2 As shown, as a preferred embodiment of the present utility model, the clamping mechanism 4 includes: a shaft 41, which is rotatably mounted on the support plate 3, a driving mechanism 5 is connected to one side of the shaft 41, a turntable 42 is fixedly provided on the shaft 41, a guide rod 43 is fixedly provided on the outer side of the turntable 42, a plurality of guide rods 43 are provided and are sleeved with a guide sleeve 44, and a clamping plate 45 is fixedly provided on the guide sleeve 44; a push spring 46, both ends of which are respectively fixedly connected to the turntable 42 and the guide sleeve 44, for pushing the clamping plate 45 against the inner wall of the wire roll, and a handle 47 for pulling the clamping plate 45 away from the inner wall of the wire roll is fixed on the guide sleeve 44; a linkage assembly 48, which is fixedly mounted on the upper and lower guide sleeves 44 and hinged to the left and right guide sleeves 44, for pulling multiple clamping plates 45 synchronously close to or synchronously away from each other.

[0021] like Figure 2 As shown, as a preferred embodiment of the present invention, the linkage assembly 48 includes: two linkage rods 481, which are fixedly connected to the upper and lower guide sleeves 44, and push rods 482 are hinged at both ends of the linkage rod 481. The push rod 482 is hinged to one end away from the linkage rod 481 and the left and right guide sleeves 44.

[0022] When fixing the wire roll, the upper handle 47 can be pulled, and the upper handle 47 drives the guide sleeve 44 to slide along the guide rod 43 and compresses the push spring 46. The movement of the guide sleeve 44 drives the linkage rod 481 on one side to move. The movement of the linkage rod 481 on one side causes the push rod 482 on one side to drive the guide sleeves 44 on the left and right sides to slide along the guide rod 43. The guide sleeves 44 on the left and right sides can cause the push rod 482 on the other side to pull the linkage rod 481 on the other side and the guide sleeve 44 on the lower side to slide along the guide rod 43, thereby driving all the clamping plates 45 to move inward synchronously, and the wire roll is put on the outside of the clamping plate 45. The handle 47 is released, and the push spring 46 can push the clamping plate 45 to expand outward, so that it can be close to the inner wall of the wire roll, and then the wire roll can be fixed.

[0023] like Figure 3 As shown, as a preferred embodiment of the present utility model, the driving mechanism 5 includes: a protective cover 51, which is fixedly mounted on the support plate 3 on one side, a power member 52 fixed on the support plate 3 on one side is provided in the protective cover 51, and the output shaft of the power member 52 is fixedly connected to the first gear 53; a second gear 54, which is rotatably mounted on the support plate 3 and meshes with the first gear 53, and the shaft 41 on one side is connected to the second gear 54.

[0024] When the steel wire coil is phosphating, the power part 52 is turned on. The power part 52 is specifically a motor. The output shaft of the power part 52 drives the first gear 53 to rotate, and the first gear 53 drives the second gear 54 to rotate. The second gear 54 can drive the clamping mechanism 4 to rotate, thereby driving the steel wire coil to rotate, so that the phosphated steel wire can be wound.

[0025] like Figure 1 As shown, as a preferred embodiment of the present invention, the guide mechanism 6 includes: a wheel seat 61, which is provided in plurality and respectively installed on the side wall and the bottom of the tank body 1, and the two adjacent bottom wheel seats 61 are intermittently distributed at high and low levels, and a guide wheel 62 is rotatably installed on the wheel seat 61, and the steel wire can pass around the guide wheel 62 to be phosphated in the tank body 1.

[0026] During the phosphating of the steel wire, the steel wire can sequentially pass through the guide wheels 62 on the plurality of wheel seats 61, thereby extending the phosphating distance of the steel wire in the phosphating solution and ensuring the thickness of the phosphating film on the surface of the steel wire.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic winding device for phosphating steel wire, comprising a trough body and supporting legs, characterized in that: The support legs are fixed to the bottom of the tank, and the phosphating solution can be added into the tank for storage; The support plate is fixedly mounted on both sides of the trough body, and a pressing mechanism is rotatably mounted on the support plate, which can press against the inner wall of the wire coil to maintain the stability of the wire coil reeling and unreeling; A driving mechanism is installed on a side of the support plate away from the pressing mechanism, the driving mechanism is connected to one side of the pressing mechanism, and is used to drive the one side of the pressing mechanism to rotate; A guide mechanism is installed in the tank body and is used to guide the steel wire into the tank body and into the phosphating solution for phosphating; A dryer is installed on the support plate on one side, and the steel wire can pass around the dryer for drying; A drain pipe is fixedly arranged at the lower side of the tank body and is used to discharge the phosphating liquid in the tank body; The protective plate is fixedly installed on the upper side of the tank body and is used to protect the phosphating liquid in the tank body.

2. The automatic winding device for phosphating steel wire according to claim 1, characterized in that: The pressing mechanism comprises: A shaft rod is rotatably mounted on the support plate, a driving mechanism is connected to one side of the shaft rod, a turntable is fixedly provided on the shaft rod, a guide rod is fixedly provided on the outer side of the turntable, a plurality of guide rods are provided and a guide sleeve is provided on the guide sleeve, and a close-fitting plate is fixedly provided on the guide sleeve; A push spring, whose two ends are fixedly connected to the turntable and the guide sleeve respectively, is used to push the pressing plate against the inner wall of the wire roll. A pull handle is fixed on the guide sleeve for pulling the pressing plate away from the inner wall of the wire roll; The linkage assembly is fixedly mounted on the upper and lower guide sleeves and hinged to the left and right guide sleeves, and is used to pull the multiple pressing plates toward or away from each other synchronously.

3. The automatic winding device for phosphating steel wire according to claim 2, characterized in that: The linkage component includes: Two linkage rods are provided and fixedly connected to the upper and lower guide sleeves. Push rods are hinged at both ends of the linkage rods. One end of the push rod away from the linkage rod is hinged to the left and right guide sleeves.

4. The automatic winding device for phosphating steel wire according to claim 2, characterized in that: The driving mechanism comprises: A protective cover is fixedly mounted on the support plate at one side, a power member fixed on the support plate at one side is arranged in the protective cover, and an output shaft of the power member is fixedly connected to the first gear; The second gear is rotatably mounted on the support plate and meshes with the first gear, and one side of the shaft is connected to the second gear.

5. The automatic winding device for phosphating steel wire according to claim 1, characterized in that: The guiding mechanism comprises: There are multiple wheel seats, which are respectively installed on the side walls and bottom of the tank body. The two adjacent wheel seats at the bottom are intermittently distributed at different heights. A guide wheel is rotatably installed on the wheel seat, and the steel wire can pass around the guide wheel to be phosphated in the tank body.

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