Split type extrusion equipment for modular steel bar extrusion sleeve connection joint

The modular design of split structure and hydraulic control solves the problems of large size and complex operation of traditional sleeve extrusion equipment, improves portability and construction efficiency, and ensures the stability and quality of steel bar connections.

CN223358734UActive Publication Date: 2025-09-19NINGBO SHENGGANG TECH DEV CO LTD
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Patent Information

Application Number
CN202422604528.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-19
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

Traditional sleeve extrusion equipment is bulky and complex to operate, making it difficult to meet the portability and ease of operation requirements of modular building construction. In addition, the extrusion force and position are difficult to accurately control, affecting the connection quality and construction efficiency.

Method used

It adopts a split structural design, including a pair of telescopic cylinders, auxiliary rods, clamps, end seats and lifting rings, etc. It realizes modular design and is easy to assemble, disassemble and transport. The stability and accuracy of the extrusion process are ensured by hydraulic control.

Benefits of technology

The equipment is miniaturized and easy to carry, with simple operation, which improves construction efficiency, ensures the strength and reliability of steel bar connections, and meets the construction needs of modular buildings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses split type extrusion equipment for a modular steel bar extrusion sleeve connection joint, and belongs to the technical field of steel bar mechanical connection in the building industry. Split type extrusion equipment for a modular steel bar extrusion sleeve connecting joint comprises a pair of telescopic oil cylinders, auxiliary rods are arranged on the pair of telescopic oil cylinders correspondingly, a pair of clamp pieces for extruding a steel bar are arranged on the auxiliary rods, and end seats are installed at the ends, away from the telescopic oil cylinders, of the auxiliary rods; a lifting ring is arranged at one end, far away from the auxiliary rod, of the end seat; according to the utility model, a split type structural design is adopted, so that the size of the whole equipment is greatly reduced, and the equipment is convenient to carry and move on a construction site; the equipment is simple to operate, complicated mounting and debugging processes are not needed, and the construction efficiency is greatly improved; according to the design of the equipment, the characteristics of modular building construction are fully considered, and the steel bars can be flexibly connected between the prefabricated modules.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical connection of steel bars in the construction industry, and in particular relates to a split extrusion device for modular steel bar extrusion sleeve connection joints. Background Art

[0002] The main mechanical connections of steel bars include sleeve extrusion connection, straight thread sleeve connection, and tapered thread sleeve connection. Among them, sleeve extrusion connection mainly uses an extruder to extrude and deform the steel sleeve so that the sleeve is tightly combined with the steel bar, thereby realizing the connection of the steel bar.

[0003] Among the mechanical connections of steel bars, sleeve extrusion connections are widely used in various construction projects due to their advantages such as high connection strength, fast construction speed, and strong adaptability. However, traditional sleeve extrusion equipment is usually large in size and complex in structure, which not only requires a large initial investment, but also often limits its flexibility and scope of application during on-site construction due to its operational complexity and high space requirements. In particular, in modular building construction, the connection of steel bars needs to be carried out between prefabricated modules, which places higher demands on the portability, modularity, and ease of operation of the connection equipment. Traditional extrusion equipment is difficult to meet these requirements, resulting in low construction efficiency and increased costs. In addition, during the extrusion process, existing sleeve extrusion equipment often has difficulty in accurately controlling the extrusion force and extrusion position, resulting in inconsistent bonding tightness between the sleeve and the steel bar, affecting the connection quality. At the same time, the maintenance and upkeep of the equipment are also relatively complex, increasing the difficulty and cost of construction. Summary of the Invention

[0004] The purpose of the utility model is to address the problems existing in the prior art and provide a split extrusion device for modular steel bar extrusion sleeve connection joints.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solution: a split extrusion equipment for modular steel bar extrusion sleeve connection joints, comprising a pair of telescopic cylinders, each of which is provided with an auxiliary rod, each of which is provided with a pair of clamps for extruding the steel bars, an end seat being installed at one end of the auxiliary rod away from the telescopic cylinder, and a lifting ring being provided at one end of the end seat away from the auxiliary rod.

[0006] By adopting the above technical solution, the equipment can achieve efficient extrusion connection of the steel bar connecting sleeve through a pair of telescopic cylinders set on both sides of the steel bar. This dual-cylinder design ensures the stability and balance of the extrusion process, and improves the strength and reliability of the connection joint. The equipment adopts a modular design, including components such as telescopic cylinders, auxiliary rods, clamps, end seats and lifting rings. This design makes the equipment easy to assemble, disassemble and transport, and is also convenient for maintenance and upgrades.

[0007] Optionally, an oil inlet hole and an oil outlet hole are respectively provided on a pair of telescopic cylinders.

[0008] By adopting the above technical solution, the oil inlet hole is used to inject hydraulic oil into the telescopic cylinder to drive the extension and contraction of the cylinder; the oil discharge hole is used to discharge the hydraulic oil in the cylinder to achieve the resetting of the cylinder. By controlling the flow of hydraulic oil, precise control of the telescopic cylinder can be achieved to ensure the stability and accuracy of the extrusion process.

[0009] Optionally, the output shafts of the pair of telescopic cylinders are hollow, and the auxiliary rod is located inside the output shafts of the pair of telescopic cylinders.

[0010] By adopting the above technical solution, the hollow output shaft can accommodate the auxiliary rod, making the entire device structure more compact while reducing the weight and cost of the device. In addition, this design also helps to improve the stability and durability of the device.

[0011] Optionally, the clamp member includes a clamping plate, and a first opening and a second opening respectively opened at two ends of the clamping plate.

[0012] By adopting the above technical solution, the first opening and the second opening are used to accommodate the auxiliary rod, ensuring that the clamp can move stably on the auxiliary rod. Through reasonable opening design, a close fit between the clamp and the auxiliary rod can be ensured to prevent loosening or falling off during the extrusion process.

[0013] Optionally, the width of the first opening and the second opening are both smaller than the output shaft diameter of the telescopic cylinder.

[0014] By adopting the above technical solution, this design can ensure the stability of the clamp on the auxiliary rod, prevent the clamp from sliding or falling off due to excessive force during the extrusion process, and at the same time, help to improve the clamping force of the clamp on the steel bar connecting sleeve.

[0015] Optionally, the length of the second opening is twice the length of the first opening.

[0016] By adopting the above technical solution and increasing the length of the second opening, the stability of the clamp on the auxiliary rod can be further improved. At the same time, this design also facilitates the installation of the auxiliary rod and the steel bar.

[0017] Optionally, the fixture includes a mounting plate, and a pair of first pair of interfaces and a second pair of interfaces opened on the mounting plate, the pair of first pair of interfaces are symmetrically distributed on both sides of the second pair of interfaces, and the opening directions of the pair of first pair of interfaces and the second pair of interfaces are the same.

[0018] By adopting the above technical solution, the first pair of interfaces and the second pair of interfaces are used to connect other modules or components to achieve modularity and scalability of the equipment. Through the standardized interface design, other modules or components can be easily connected to meet different construction requirements.

[0019] Optionally, the end seat is cylindrical and has a threaded groove, and the lifting ring is connected to the end seat via a threaded column.

[0020] By adopting the above technical solution, the cylindrical end seat structure is simple, stable, and easy to process and install. The combination of the thread groove and the thread column can ensure the stability and firmness of the lifting ring, preventing it from falling off or being damaged during transportation and movement.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. The utility model adopts a split structural design, which greatly reduces the volume of the entire equipment and is convenient for carrying and moving on the construction site; 2. The equipment is easy to operate and does not require complicated installation and debugging processes, which greatly improves construction efficiency; 3. The design of the equipment fully considers the characteristics of modular building construction and can flexibly connect steel bars between prefabricated modules; 4. The design of the clamp can stably clamp the steel bar connecting sleeve to prevent deviation or shaking during the extrusion process, further ensuring the accuracy of the extrusion position. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall structure of the extrusion equipment of the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the fixture of the utility model;

[0025] Figure 3 This is a schematic diagram of the three-dimensional structure of the fixture of the present invention.

[0026] In the figure: 1. telescopic cylinder; 101. oil inlet hole; 102. oil drain hole; 2. auxiliary rod; 3. clamp; 301. clamp; 302. first opening; 303. second opening; 4. end seat; 5. lifting ring; 6. mounting plate; 601. first pair of interfaces; 602. second pair of interfaces. DETAILED DESCRIPTION

[0027] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] In the description of the present invention, it should be noted that the terms "middle", "upper", "lower", "left", "right", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0029] like Figure 1 -3, the specific scheme of the embodiment is as follows: a split extrusion device for modular steel bar extrusion sleeve connection joints, including a pair of telescopic cylinders 1, the telescopic cylinders 1 are the core components of the equipment, responsible for providing the pressure required for extruding the steel bars, they are respectively arranged on both sides of the steel bars, and the steel bar connection sleeve is extruded by synchronous expansion and contraction, and the tight combination between the steel bar and the sleeve can be ensured by accurately controlling the expansion and contraction speed and strength of the telescopic cylinder 1, so as to achieve the effect of high-strength connection, and an oil inlet hole 101 and an oil drain hole 102 are respectively provided on the pair of telescopic cylinders 1, and the oil inlet hole 101 and the oil drain hole 102 are respectively connected to the oil supply device, and the oil supply device provides extrusion force for the extrusion equipment, and the oil inlet hole 101 is used to inject hydraulic oil into the telescopic cylinder 1 to drive the expansion and contraction of the cylinder; the oil drain hole 102 is used to discharge the hydraulic oil in the cylinder to realize the resetting of the cylinder, and by controlling the flow of hydraulic oil, the telescopic cylinder 1 can be accurately controlled, thereby ensuring the stability and accuracy of the extrusion process;

[0030] An auxiliary rod 2 is provided on each of the telescopic cylinders 1. The output shafts of the telescopic cylinders 1 are hollow. The auxiliary rod 2 is located on the inner side of the output shafts of the telescopic cylinders 1. The auxiliary rod 2 is connected to the output shafts of the telescopic cylinders 1 to support and transmit force. They also serve as the installation basis for the clamp 3 to ensure that the clamp 3 can stably clamp the steel bar connecting sleeve. Through the auxiliary rod 2, the force generated by the telescopic cylinder 1 can be evenly transmitted to the clamp 3, thereby achieving uniform extrusion of the steel bar connecting sleeve.

[0031] The auxiliary rod 2 is provided with a pair of clamps 3 for squeezing the steel bars. The clamp 301 is the main part of the clamp 3 and is used to directly clamp the steel bar connecting sleeve. The clamping effect of the clamp 301 can ensure that the steel bar connecting sleeve will not move or deflect during the extrusion process, thereby ensuring the accuracy and stability of the extrusion. The clamp 3 includes a clamp 301 and a first opening 302 and a second opening 303 respectively opened at both ends of the clamp 301. The clamp 301, the first opening 302 and the second opening 303 form an "H" shape. The first opening 30 2 has an inner side wall that is arc-shaped or polygonal, and an inner side wall of the second opening 303 has an arc-shaped shape. The widths of the first opening 302 and the second opening 303 are both smaller than the output shaft diameter of the telescopic cylinder 1, and the length of the second opening 303 is twice the length of the first opening 302. The first opening 302 and the second opening 303 are used to accommodate the auxiliary rod 2 to ensure that the clamp member 3 can move stably on the auxiliary rod 2. Through reasonable opening design, a close fit between the clamp member 3 and the auxiliary rod 2 can be ensured to prevent loosening or falling off during the extrusion process.

[0032] The fixture 3 includes a mounting plate 6, and a pair of first docking interfaces 601 and a second docking interface 602 opened on the mounting plate 6. The pair of first docking interfaces 601 are symmetrically distributed on both sides of the second docking interface 602. The opening directions of the pair of first docking interfaces 601 and the second docking interfaces 602 are the same. Through the standardized docking interface design, other modules or components can be easily connected to meet different construction requirements.

[0033] An end seat 4 is installed at the end of the auxiliary rod 2 away from the telescopic cylinder 1. The end seat 4 is installed at the end of the auxiliary rod 2 away from the telescopic cylinder 1 to support and limit the clamp 3. The supporting effect of the end seat 4 can ensure that a pair of the clamps 3 can stably extrude the steel bar connecting sleeve. The end seat 4 is cylindrical and has a threaded groove. The end seat 4 is provided with a lifting ring 5 at the end away from the auxiliary rod 2. Through the lifting ring 5, the entire extrusion equipment can be installed on both sides of the steel bar. The lifting ring 5 is connected to the end seat 4 through a threaded column. The cooperation of the threaded groove and the threaded column can ensure the stability and firmness of the lifting ring 5, thereby facilitating the transportation and movement of the equipment.

[0034] The working steps of the above embodiment are:

[0035] Insert the two steel bars to be connected through the steel bar connecting sleeve to ensure that their sizes and specifications meet the requirements;

[0036] Connect the sling or lifting rope to the lifting ring 5, and hang the other end of the sling or lifting rope on both sides of the steel bar;

[0037] Connect the first openings 302 of a pair of the clamping plates 301 to the auxiliary rods 2 respectively, and place the steel bar and the other auxiliary rod 2 in the second opening 303, and place the pair of the clamping members 3 at both ends of the steel bar connecting sleeve respectively;

[0038] Start the oil supply device and inject hydraulic oil into the telescopic cylinder 1 through the oil inlet 101. Adjust the pressure and flow of the oil supply device to ensure that the telescopic cylinder 1 can be extended and retracted at an appropriate speed and force.

[0039] The telescopic cylinder 1 is extended and drives the clamping plate 301 to squeeze the steel bar connecting sleeve. After squeezing, the connection quality of the steel bar and the sleeve is checked to ensure the close connection and stability between them.

[0040] After the extrusion operation is completed, disconnect the oil supply device from the telescopic cylinder 1, disassemble the clamp 3, and remove the equipment from both sides of the steel bar for easy transportation and movement to the next operation point.

[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A split extrusion device for modular steel bar extrusion sleeve connection joints, characterized in that: It includes a pair of telescopic oil cylinders, each of which is provided with an auxiliary rod, each of which is provided with a pair of clamps for squeezing steel bars, an end seat installed at one end of the auxiliary rod away from the telescopic oil cylinder, and a lifting ring provided at one end of the end seat away from the auxiliary rod.

2. The split extrusion equipment for modular steel bar extrusion sleeve connection joints according to claim 1, characterized in that: An oil inlet hole and an oil outlet hole are respectively provided on a pair of telescopic oil cylinders.

3. The split extrusion equipment for modular steel bar extrusion sleeve connection joints according to claim 1, characterized in that: The output shafts of the pair of telescopic cylinders are hollow, and the auxiliary rod is located inside the output shafts of the pair of telescopic cylinders.

4. The split extrusion equipment for modular steel bar extrusion sleeve connection joints according to claim 1, characterized in that: The clamping member includes a clamping plate, and a first opening and a second opening respectively opened at two ends of the clamping plate.

5. The split extrusion equipment for modular steel bar extrusion sleeve connection joints according to claim 4, characterized in that: The widths of the first opening and the second opening are both smaller than the output shaft diameter of the telescopic cylinder.

6. The split extrusion equipment for modular steel bar extrusion sleeve connection joints according to claim 5, characterized in that: The length of the second opening is twice the length of the first opening.

7. The split extrusion equipment for modular steel bar extrusion sleeve connection joints according to claim 1, characterized in that: The fixture includes a mounting plate, and a pair of first pair of interfaces and a second pair of interfaces opened on the mounting plate, wherein the pair of first pair of interfaces are symmetrically distributed on both sides of the second pair of interfaces, and the opening directions of the pair of first pair of interfaces and the second pair of interfaces are the same.

8. The split extrusion equipment for modular steel bar extrusion sleeve connection joints according to claim 1, characterized in that: The end seat is cylindrical and is provided with a threaded groove. The hanging ring is connected to the end seat via a threaded column.