New energy automobile electric drive assembly assembling non-standard equipment with precise positioning function
The new energy vehicle electric drive assembly equipment with precise positioning function uses the cooperation of transmission components and laser sensors to achieve precise position and posture control of parts, solving the problem of large manual measurement errors in existing technologies and improving assembly accuracy.
Patent Information
- Application Number
- CN202422623647.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing new energy vehicle electric drive assembly equipment requires manual measurement when faced with parts of different specifications. The operation is complicated and the errors are large, resulting in low assembly accuracy.
Non-standard equipment with precise positioning function is used to assemble the electric drive assembly of new energy vehicles. Through the combination of transmission components and laser sensors, precise position and posture control of parts is achieved, including the coordination of motor-driven screws, pneumatic telescopic rods and hydraulic assembly claws, and real-time calibration is performed using a laser calibrator.
It improves the accuracy of the assembly process, reduces manual measurement errors, ensures the accurate installation of parts of different specifications, and improves assembly quality.
Smart Images

Figure CN223368642U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of parts assembly, in particular to non-standard equipment for assembling electric drive assemblies of new energy vehicles with a precise positioning function. Background Art
[0002] The non-standard equipment for assembling electric drive assemblies of new energy vehicles is a non-standard general-purpose equipment designed and manufactured specifically for the assembly of electric drive assemblies of new energy vehicles. This tooling is designed for assembling the stators of drive motors of new energy vehicles.
[0003] After assembly is completed, the equipment can use testing equipment such as electrical performance testers and vibration detection equipment to perform quality inspections on the assembled electric drive assembly. If quality problems are detected, such as poor electrical connections or excessive vibration, the equipment will feed the information back to the control system. The control system will adjust the assembly process parameters or mark and sort unqualified products based on the feedback information to ensure the stability of product quality.
[0004] Most existing technologies use manual assembly. Although manual assembly is more flexible, in actual application, workers need to re-measure the installation data when dealing with parts of different specifications. The operation is complicated and the possibility of error is high. Utility Model Content
[0005] The purpose of the present invention is to provide a non-standard device for assembling the electric drive assembly of a new energy vehicle with a precise positioning function, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a non-standard device for assembling an electric drive assembly of a new energy vehicle with a precise positioning function, comprising a working chamber on which a transmission assembly is provided;
[0007] The transmission assembly includes a fixed plate, the bottom of the fixed plate is rotatably connected to a first rotating shaft, the first rotating shaft is rotatably connected to the working bin, the bottom of the fixed plate is fixedly connected to a pneumatic telescopic rod, the fixed plate is slidably connected to a rotating rod, the rotating rod is slidably connected to an arcuate slide rail, the arcuate slide rail is fixedly connected to the working bin, the working bin is slidably connected to a first sliding block, a sliding groove is provided on the first sliding block, the first sliding block is fixedly connected to a first electric telescopic rod, and the first electric telescopic rod is fixedly connected to the working bin;
[0008] The bottom of the working chamber is threadedly connected with a screw rod, a connecting block is provided on the screw rod, and a hydraulic assembly claw is fixedly connected to the connecting block.
[0009] As a preferred embodiment, a motor is fixedly connected to the screw rod, the motor is fixedly connected to the working chamber, a first mounting plate is fixedly connected to the fixed plate, a mounting opening is provided on the fixed plate, a second mounting plate is slidably connected to the mounting opening on the fixed plate, a threaded rod is rotatably connected to the second mounting plate, and both ends of the threaded rod are threadedly connected to a rotating disk.
[0010] The above technical solution is adopted: by providing a motor with high controllability, the control screw drives the third sliding block, the connecting block and the hydraulic assembly claw to move, and the laser sensor can be installed on the second mounting plate. The second mounting plate is moved by external force to make it contact the first mounting plate, and then the two rotating disks are twisted by external force to fix the second mounting plate. The second mounting plate can be fixed, and the installation of the laser sensor is completed, which makes it convenient to adjust the position of the laser sensor according to actual conditions.
[0011] As a preferred embodiment, the pneumatic telescopic rod is slidably connected to the working chamber.
[0012] The above technical solution is adopted: by providing a pneumatic telescopic rod, when in use, when the fixed plate slides in the working chamber, it will drive the pneumatic telescopic rod to slide in the working chamber, and finally the pneumatic telescopic rod will slide onto the first sliding block, thereby fixing and flipping the first mounting plate, and flipping the components over.
[0013] As a preferred embodiment, a connecting plate is fixedly connected in the working chamber, a guide groove is opened on the connecting plate, the first rotating shaft is slidably connected in the guide groove on the connecting plate, a third sliding block is slidably connected in the guide groove on the connecting plate, the third sliding block is threadedly connected to the screw rod, the connecting block is fixedly connected to the third sliding block, and the third sliding block is slidably connected in the working chamber.
[0014] The above technical solution is adopted: by providing a guide groove, the third sliding block is guided during use to prevent it from rotating.
[0015] As a preferred embodiment, a sliding opening is provided on the working compartment, the first electric telescopic rod is fixedly connected to the sliding opening on the working compartment, the first sliding block is slidably connected to the sliding opening on the working compartment, and a sliding groove is provided on the first sliding block.
[0016] According to the technical solution, a sliding opening is provided on the working chamber to facilitate connection of the first electric telescopic rod, and the controllability of the first electric telescopic rod is high, thereby improving the degree of automation of the device.
[0017] As a preferred embodiment, both ends of the rotating rod are fixedly connected to a second sliding block, the second sliding block is fixedly connected to a second electric telescopic rod, the end of the second electric telescopic rod away from the second sliding block is fixedly connected to a second rotating shaft, and the second rotating shaft is rotatably connected to the working bin.
[0018] Adopting the above technical solution: when in use, a second rotating shaft can be provided. When in use, by starting the second electric telescopic rod, the second electric telescopic rod drives the rotating rod to slide on the arc-shaped slide rail to realize transmission of the first mounting plate.
[0019] Compared with the prior art, the advantages and positive effects of the present invention are:
[0020] In the present invention, the second electric telescopic rod is activated, serving as a power source. The second sliding block drives the rotating rod to slide on an arc-shaped slide rail. This action causes the second electric telescopic rod to rotate on the second rotating shaft, thereby pulling a corner of the fixed plate connected to the rotating rod. The other side of the fixed plate drives the first rotating shaft to slide within the guide groove of the working chamber, causing the fixed plate to drive the first mounting plate to vertically erect. The pneumatic telescopic rod on the fixed plate slides into the first sliding block. Under the guidance of a laser calibrator, the first electric telescopic rod is controlled to extend and retract. The telescopic movement of the first electric telescopic rod drives the first sliding block to slide on the working chamber, causing the fixed plate to slide horizontally on the rotating shaft, adjusting from an initial horizontal position to a vertical position. Precise horizontal position calibration is also possible, achieving precise control and adjustment of the fixed plate's position and posture. This precise mechanical movement ensures that the components to be installed maintain their accurate position during assembly, further ensuring assembly accuracy. This solves the problem of manual measurement and large errors in the prior art after replacing components of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 Schematic diagram of the overall structure of non-standard equipment for assembling an electric drive assembly for new energy vehicles with precise positioning function.
[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of a working chamber for assembling non-standard equipment for a new energy vehicle electric drive assembly with precise positioning function.
[0023] Figure 3 Schematic diagram of the position of a pneumatic telescopic rod for assembling non-standard equipment for a new energy vehicle electric drive assembly with precise positioning function.
[0024] Figure 4 A schematic diagram showing the positions of the rotating rod and the second sliding block for assembling non-standard equipment for an electric drive assembly of a new energy vehicle with precise positioning function.
[0025] Figure 5Assemble non-standard equipment for a new energy vehicle electric drive assembly with precise positioning capabilities Figure 5 A magnified schematic diagram of the structure in the middle.
[0026] Numbers in the figure:
[0027] 1. Working chamber; 11. Connecting plate;
[0028] 2. Transmission assembly; 21. Fixed plate; 22. Rotating rod; 23. Arc-shaped slide rail; 24. First sliding block; 25. First electric telescopic rod; 26. Second sliding block; 27. First mounting plate; 28. Second mounting plate; 29. Rotating plate; 210. Threaded rod; 211. Pneumatic telescopic rod; 212. First rotating shaft;
[0029] 3. Second rotating shaft; 31. Second electric telescopic rod;
[0030] 4. Screw rod; 41. Motor; 42. Connecting block; 43. Hydraulic assembly claw; 44. Third sliding block. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] like Figures 1 to 4 As shown, a non-standard device for assembling electric drive assemblies of new energy vehicles with a precise positioning function includes a working compartment 1 on which a transmission component 2 is provided;
[0033] The transmission assembly 2 includes a fixed plate 21, a first rotating shaft 212 is rotatably connected to the bottom of the fixed plate 21, the first rotating shaft 212 is rotatably connected to the working chamber 1, a pneumatic telescopic rod 211 is fixedly connected to the bottom of the fixed plate 21, a rotating rod 22 is slidably connected to the fixed plate 21, an arcuate slide rail 23 is slidably connected to the rotating rod 22, the arcuate slide rail 23 is fixedly connected to the working chamber 1, a first sliding block 24 is slidably connected to the working chamber 1, a sliding groove is provided on the first sliding block 24, a first electric telescopic rod 25 is fixedly connected to the first sliding block 24, and the first electric telescopic rod 25 is fixedly connected to the working chamber 1;
[0034] The bottom of the working chamber 1 is threadedly connected to a screw rod 4, a connecting block 42 is provided on the screw rod 4, and a hydraulic assembly claw 43 is fixedly connected to the connecting block 42;
[0035] In the present invention, the second electric telescopic rod 31 is activated, serving as a power source, and drives the rotating rod 22 to slide on the arc-shaped slide rail 23 via the second sliding block 26. This action causes the second electric telescopic rod 31 to rotate on the second rotating shaft 3, thereby pulling the corner of the fixed plate 21 connected to the rotating rod 22. The other side of the fixed plate 21 drives the first rotating shaft 212 to slide within the guide groove of the working chamber 1, causing the fixed plate 21 to drive the first mounting plate 27 to stand vertically, and the pneumatic telescopic rod 211 on the fixed plate 21 slides into the first sliding block 24. Under the guidance of the laser calibrator, the first electric telescopic rod 25 is controlled to extend and retract. The telescopic movement of the first electric telescopic rod 25 drives the first sliding block 24 to slide on the working chamber 1, so that the fixed plate 21 slides horizontally on the rotating rod 22, and is adjusted from the initial horizontal placement to vertical erection. Accurate position calibration can be performed in the horizontal direction, thereby realizing precise control and adjustment of the position and posture of the fixed plate 21. This precise mechanical movement can ensure that the parts to be installed maintain an accurate position during the assembly process, further ensuring the accuracy of the assembly, and solving the problem in the background technology that manual measurement is required after replacing parts of different specifications, resulting in large errors.
[0036] Further, such as Figures 1 to 4 As shown, the screw rod 4 is fixedly connected to the motor 41, and the motor 41 is fixedly connected to the working chamber 1. The first mounting plate 27 is fixedly connected to the fixing plate 21, and a mounting port is opened on the fixing plate 21. The second mounting plate 28 is slidably connected to the mounting port on the fixing plate 21. The second mounting plate 28 is rotatably connected to the threaded rod 210, and both ends of the threaded rod 210 are threadedly connected to the rotating disk 29. By providing the motor 41, the motor 41 is highly controllable, and the control screw rod 4 drives the third sliding block 44 and the connecting block 42 and the hydraulic assembly claw 43 to move. The laser sensor can be installed on the second mounting plate 28. The second mounting plate 28 is moved by external force to contact the first mounting plate 27, and then the two rotating disks 29 are twisted by external force to fix the second mounting plate 28. The second mounting plate 28 can be fixed, and the installation of the laser sensor is completed, which is convenient for adjusting the position of the laser sensor according to actual conditions.
[0037] The pneumatic telescopic rod 211 is slidably connected to the working chamber 1. When the fixing plate 21 slides in the working chamber 1, the pneumatic telescopic rod 211 is driven to slide in the working chamber 1, and finally the pneumatic telescopic rod 211 slides onto the first sliding block 24, thereby fixing and flipping the first mounting plate 27 and turning the component over.
[0038] A connecting plate 11 is fixedly connected in the working chamber 1, and a guide groove is provided on the connecting plate 11. The first rotating shaft 212 is slidably connected in the guide groove on the connecting plate 11. A third sliding block 44 is slidably connected in the guide groove on the connecting plate 11. The third sliding block 44 is threadedly connected to the screw rod 4. The connecting block 42 is fixedly connected to the third sliding block 44. The third sliding block 44 is slidably connected in the working chamber 1. By providing the guide groove, the third sliding block 44 is guided during use to prevent it from rotating.
[0039] A sliding opening is provided on the working compartment 1, and the first electric telescopic rod 25 is fixedly connected to the sliding opening on the working compartment 1. The first sliding block 24 is slidably connected to the sliding opening on the working compartment 1. A sliding groove is provided on the first sliding block 24. By providing a sliding opening on the working compartment 1, the first electric telescopic rod 25 is conveniently connected. The controllability of the first electric telescopic rod 25 is high, thereby improving the degree of automation of the device.
[0040] The above solution still has the problem of how to transmit the rotating rod 22. Figure 1 、 Figure 2 As shown, both ends of the rotating rod 22 are fixedly connected to the second sliding block 26, and the second first electric telescopic rod 25 is fixedly connected to the second sliding block 26. The end of the second first electric telescopic rod 25 away from the second sliding block 26 is fixedly connected to the second rotating shaft 3, and the second rotating shaft 3 is rotatably connected to the working bin 1. When in use, the second rotating shaft 3 can be set. When in use, by starting the second first electric telescopic rod 25, the second first electric telescopic rod 25 drives the rotating rod 22 to slide on the arc slide rail 23, thereby realizing transmission to the first mounting plate 27.
[0041] Working principle: Figures 1 to 4 As shown, when in use, first place the part to be mounted on the first mounting plate 27 and fix it, then move the second mounting plate 28 to make it rest against the part to be mounted, turn the rotating disk 29 to limit the position of the second mounting plate 28, and then install the laser aligner on the second mounting plate 28;
[0042] The second electric telescopic rod 31 is activated. The second electric telescopic rod 31 drives the rotating rod 22 to slide on the arc-shaped slide rail 23 via the second sliding block 26. The second electric telescopic rod 31 rotates on the second rotating shaft 3. At this time, the corner of the fixed plate 21 connected to the rotating rod 22 is pulled up, and the other side drives the first rotating shaft 212 to slide in the guide groove on the working chamber 1, so that the fixed plate 21 drives the first mounting plate 27 to stand vertically.
[0043] At this time, the pneumatic telescopic rod 211 on the fixed plate 21 slides into the first sliding block 24. Under the action of the laser calibrator, the first electric telescopic rod 25 is controlled to extend and retract, driving the first sliding block 24 to slide on the working chamber 1, so that the fixed plate 21 slides horizontally on the rotating rod 22 to adjust the position of the mounting part.
[0044] Afterwards, the motor 41 is started to rotate the electric screw 4, so that the third sliding block 44 and the connecting block 42 slide on the working chamber 1, so that the hydraulic assembly claw 43 contacts the part to be installed, and the installation part is installed. During the installation process, the laser calibrator can also play a calibration role, and timely control the first electric telescopic rod 25 to respond.
[0045] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any technician familiar with this patent can make some changes or modifications to equivalent embodiments with equivalent changes using the above-mentioned technical contents without departing from the scope of the technical solution of the present invention. The implementation schemes in the above embodiments can also be further combined or replaced. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the solution of the present invention.
Claims
1. A non-standard device for assembling electric drive assemblies of new energy vehicles with precise positioning function, comprising a working chamber (1), characterized in that: The working chamber (1) is provided with a transmission assembly (2); The transmission assembly (2) includes a fixed plate (21), the bottom of the fixed plate (21) is rotatably connected to a first rotating shaft (212), the first rotating shaft (212) is rotatably connected to the working bin (1), the bottom of the fixed plate (21) is fixedly connected to a pneumatic telescopic rod (211), the fixed plate (21) is slidably connected to a rotating rod (22), the rotating rod (22) is slidably connected to an arc-shaped slide rail (23), the arc-shaped slide rail (23) is fixedly connected to the working bin (1), the working bin (1) is slidably connected to a first sliding block (24), a sliding groove is provided on the first sliding block (24), a first electric telescopic rod (25) is fixedly connected to the first sliding block (24), and the first electric telescopic rod (25) is fixedly connected to the working bin (1); The bottom of the working chamber (1) is threadedly connected to a screw rod (4), a connecting block (42) is provided on the screw rod (4), and a hydraulic assembly claw (43) is fixedly connected to the connecting block (42).
2. The non-standard equipment for assembling electric drive assemblies of new energy vehicles with precise positioning function according to claim 1 is characterized by: The screw rod (4) is fixedly connected to a motor (41), and the motor (41) is fixedly connected to the working chamber (1). The fixed plate (21) is fixedly connected to a first mounting plate (27), and a mounting opening is provided on the fixed plate (21). The mounting opening on the fixed plate (21) is slidably connected to a second mounting plate (28), and the second mounting plate (28) is rotatably connected to a threaded rod (210), and both ends of the threaded rod (210) are threadedly connected to a rotating disk (29).
3. The non-standard equipment for assembling electric drive assemblies of new energy vehicles with precise positioning function according to claim 2 is characterized by: The pneumatic telescopic rod (211) is slidably connected to the working chamber (1).
4. The non-standard equipment for assembling electric drive assemblies of new energy vehicles with precise positioning function according to claim 1 is characterized by: A connecting plate (11) is fixedly connected in the working bin (1), a guide groove is provided on the connecting plate (11), the first rotating shaft (212) is slidably connected in the guide groove on the connecting plate (11), a third sliding block (44) is slidably connected in the guide groove on the connecting plate (11), the third sliding block (44) is threadedly connected to the screw rod (4), the connecting block (42) is fixedly connected to the third sliding block (44), and the third sliding block (44) is slidably connected in the working bin (1).
5. The non-standard equipment for assembling electric drive assemblies of new energy vehicles with precise positioning function according to claim 3 is characterized by: The working chamber (1) is provided with a sliding opening, the first electric telescopic rod (25) is fixedly connected in the sliding opening on the working chamber (1), the first sliding block (24) is slidably connected in the sliding opening on the working chamber (1), and the first sliding block (24) is provided with a sliding groove.
6. The non-standard equipment for assembling electric drive assemblies of new energy vehicles with precise positioning function according to claim 1 is characterized by: Both ends of the rotating rod (22) are fixedly connected to a second sliding block (26), the second sliding block (26) is fixedly connected to a second electric telescopic rod (31), and the end of the second electric telescopic rod (31) away from the second sliding block (26) is fixedly connected to a second rotating shaft (3), and the second rotating shaft (3) is rotatably connected to the working chamber (1).