Workpiece inner cavity cleaning and blow-drying clamp

By designing a fixture for cleaning and drying the inner cavity of the workpiece, 360° sweeping, flushing and drying are achieved, which solves the problem of low cleaning efficiency of the inner cavity of the workpiece, improves cleanliness and efficiency, and is low-cost.

CN223417836UActive Publication Date: 2025-10-10CHONGQING HONGJIANG MACHINERY CO LTD
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Patent Information

Application Number
CN202421837240.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-10-10
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the existing technology, the cleaning method of the workpiece cavity mainly relies on manual work, which has substandard cleanliness and low efficiency, and cannot meet the high cleanliness requirements.

Method used

A workpiece inner cavity cleaning and drying fixture was designed, which includes a base, a bearing seat, a plane bearing and a rotating disk. Combined with a nozzle and a nozzle, it can achieve 360° sweeping flushing and drying. Cleaning liquid and compressed air are provided by a hydraulic pump and a high-pressure air pump respectively, and the rotating disk is used to achieve all-round cleaning of the workpiece inner cavity.

Benefits of technology

The cleanliness and cleaning efficiency of the workpiece cavity are improved, the structure is simple and the cost is low, and it can adapt to the cleaning needs of workpieces with different cavity heights.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223417836U_ABST
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Abstract

The utility model relates to a cleaning and blow-drying clamp for an inner cavity of a workpiece. The cleaning and blow-drying clamp comprises a base, a bearing seat fixedly connected to the base, a plane bearing connected to the bearing seat in a matched mode and a rotating disc connected to the plane bearing in a matched mode. A vertical washing and blowing channel is arranged in the center of the upper portion of the base, a liquid inlet channel communicated with the washing and blowing channel is arranged on one side of the middle of the base, and a liquid inlet connector is matched with an opening of the liquid inlet channel. A via hole coaxial with the washing and blowing channel is formed in the center of the bearing seat, and a through hole coaxial with the washing and blowing channel is also formed in the center of the rotating disc; the upper end of the spray pipe is matched and connected with the spray head, and the lower end of the spray pipe sequentially penetrates through the through hole of the rotating disc, the center of the plane bearing and the via hole of the bearing seat to be matched and connected with the washing and blowing channel of the base; the nozzle is provided with a spraying opening. The inner cavity of the workpiece can be subjected to 360-degree sweeping washing and 360-degree sweeping drying, and it is guaranteed that the cleanliness of the inner cavity of the workpiece meets the requirement.
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Description

Technical Field

[0001] The utility model relates to mechanical workpiece cleaning, and in particular to a fixture for cleaning and drying the inner cavity of a workpiece. The fixture is placed in a sealed device that prevents liquid splashing and is used in combination with a pressure pump. Background Art

[0002] With increasing customer demands for product cleanliness, and the frequent occurrence of quality incidents due to substandard product cleanliness, this has triggered strong user reactions. Currently, cleaning workpieces with internal cavities (such as fuel injection pump bodies, speed regulator housings, or servo oil pump housings, which have numerous channels and are made of cast iron) is primarily done manually. This not only fails to meet cleanliness requirements but is also inefficient. Therefore, a device suitable for cleaning workpiece cavities is needed.

[0003] For example, CN 212525280U discloses a "workpiece inner cavity cleaning device," which includes a support member, a gas source member, an air jet member, and a conveying member. The support member includes a horizontal support portion and a vertical support portion; the gas source member includes a gas pipeline connected to a gas source and extending through the horizontal support portion; the air jet member extends through the horizontal support portion and is connected to the gas pipeline to eject the gas within the pipeline; the conveying member has its starting end sleeved on the air jet member and sealed to the horizontal support portion, while its terminal end extends through the vertical support portion and is used to deliver gas to the workpiece to be cleaned. The conveying member can rotate the gas provided by the gas source to fully cover the surface of the workpiece's inner cavity, preventing any areas of the workpiece from being missed and improving the cleaning effect.

[0004] Another example is the "casting cavity cleaning device with a brushing mechanism" disclosed in CN 211679028U, which includes a base and a connecting plate. A rectangular opening is provided on the top of the connecting plate. A first slider is provided on the top of the rectangular opening. The first slider is sleeved on the outer wall of the first screw. The left end of the first screw is fixedly connected to the output end of the first motor. The back of the first slider is hinged to the front of the first push rod and to the back of the cylindrical block. The top of the connecting plate is fixedly connected to the bottom of the water tank. A hydraulic pump is provided inside the water tank. The water outlet of the hydraulic pump is connected to one end of the telescopic hose, and the other side of the nozzle penetrates the inner wall of the cylindrical block. This casting cavity cleaning device with a brushing mechanism simultaneously controls the first motor and the second motor to make the bristles and nozzle form an up and down reciprocating motion along with the cylinder. By starting the hydraulic pump, water is sprayed out from the nozzle, and the casting cavity is fully cleaned by the bristles.

[0005] The technical solutions disclosed in the above two patent documents are both beneficial attempts in the relevant technical field. However, there is still a need for further improvement. Utility Model Content

[0006] The purpose of the utility model is to provide a workpiece inner cavity cleaning and drying fixture, which can perform 360° sweeping and flushing on the workpiece inner cavity, and can also perform 360° sweeping and drying on the workpiece inner cavity, ensuring that the cleanliness of the workpiece inner cavity meets the requirements.

[0007] The utility model describes a fixture for cleaning and drying the inner cavity of a workpiece, comprising a base, a bearing seat fixedly connected to the base, a plane bearing connected to the bearing seat and a rotating disk connected to the plane bearing; a vertical washing and blowing channel is provided in the center of the upper part of the base, a liquid inlet channel communicating with the washing and blowing channel is provided on one side of the middle part, and the mouth of the liquid inlet channel is provided with a liquid inlet joint; a through hole coaxial with the washing and blowing channel is provided in the center of the bearing seat, and a through hole coaxial with the washing and blowing channel is also provided in the center of the rotating disk; it also includes a nozzle, the upper end of which is connected to the nozzle, and the lower end passes through the through hole of the rotating disk, the center of the plane bearing and the through hole of the bearing seat in sequence and is connected to the washing and blowing channel of the base; the nozzle is provided with a spray outlet.

[0008] Furthermore, an air inlet channel communicating with the washing and blowing channel is provided on the other side of the middle portion of the base, and an air inlet interface is provided at the mouth of the air inlet channel.

[0009] Furthermore, the upper end of the nozzle is threadably connected to the nozzle head, and the height of the nozzle head extending from the rotating disk can be changed by rotating the nozzle head to adapt to cleaning workpieces with different inner cavity heights.

[0010] Furthermore, the nozzle is provided with a nozzle, and the nozzle is in the shape of an elongated rectangle.

[0011] Furthermore, the width of the nozzle outlet is 2 mm and the length is 80 mm.

[0012] Furthermore, an inner stop is provided on the edge of the upper side of the bearing seat, and the outer circle of the lower support of the plane bearing is fitted and connected with the inner stop on the upper side of the bearing seat.

[0013] Furthermore, an outer stop is provided near the edge of the bottom of the rotating disk, and the inner circle of the upper support of the plane bearing is matched with the outer stop on the bottom of the rotating disk, so that the rotating disk can rotate.

[0014] Advantages of this utility model:

[0015] Since the utility model is provided with the cleaning and drying structure, the inner cavity of the workpiece can be cleaned and rinsed in 360 degrees, and the inner cavity of the workpiece can also be dried in 360 degrees.

[0016] Since the utility model is provided with a rotating disk, the workpiece can be rotated around the nozzle by turning the rotating disk. Compared with manual cleaning, using the fixture to clean the workpiece can not only improve the cleanliness, but also improve the cleaning efficiency;

[0017] Since the utility model has a simple structure, it is not only easy to manufacture but also has a low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 yes Figure 1 Magnified view of part A.

[0020] In the figure (technical features indicated by marks):

[0021] 1—base; 10—wash and blow channel, 11—liquid inlet channel, 12—air inlet channel;

[0022] 2—bearing seat, 20—through hole;

[0023] 3—plane bearing, 31—lower support, 32—upper support;

[0024] 4—rotating disk, 40—through hole;

[0025] 5—Liquid inlet connector;

[0026] 6—air inlet interface;

[0027] 7—nozzle;

[0028] 8—nozzle, 81—spray outlet. DETAILED DESCRIPTION

[0029] The technical solution of the present utility model is described in detail below with reference to the accompanying drawings.

[0030] See also Figure 1 and Figure 2 The fixture for cleaning and drying the inner cavity of a workpiece shown in the figure includes a base 1, a bearing seat 2 fixedly connected to the base 1, a plane bearing 3 connected to the bearing seat 2 and a rotating disk 4 connected to the plane bearing 3; a vertical washing and blowing channel 10 is provided in the center of the upper part of the base 1, and a liquid inlet channel 11 communicating with the washing and blowing channel 10 is provided on one side of the middle part, and the mouth of the liquid inlet channel 11 is provided with a liquid inlet joint 5; a through hole 20 coaxial with the washing and blowing channel is provided in the center of the bearing seat 2, and a through hole 40 coaxial with the washing and blowing channel is also provided in the center of the rotating disk 4; it also includes a nozzle 7, the upper end of which is connected to the nozzle head 8, and the lower end passes through the through hole 40 of the rotating disk 4, the center of the plane bearing 3 and the through hole 20 of the bearing seat 2 and are connected to the washing and blowing channel 10 of the base 1 in sequence; the nozzle 8 is provided with a spray outlet 81.

[0031] An air inlet channel 12 communicating with the washing and blowing channel 10 is provided on the other side of the middle portion of the base 1 , and an air inlet interface 6 is provided at the mouth of the air inlet channel 12 .

[0032] The upper end of the nozzle 7 is threadedly connected to the nozzle head 8. Rotating the nozzle head can change the height of the nozzle extending from the rotating disk 4 to adapt to the cleaning of workpieces with different inner cavity heights. The nozzle heads of different lengths can also be replaced.

[0033] The nozzle 8 is provided with a nozzle 81, which is in the shape of an elongated rectangle. When washing the workpiece, the liquid sprayed from the nozzle is fan-shaped to increase the cleaning area.

[0034] The width of the nozzle 81 of the nozzle 8 is 2 mm and the length is 80 mm.

[0035] An inner stop is provided on the edge of the upper side of the bearing seat 2 , and the outer circle of the lower support 31 of the plane bearing 3 is fitted and connected with the inner stop on the upper side of the bearing seat 2 .

[0036] An outer stop is provided near the edge of the bottom of the rotating disk 4 , and the inner circle of the upper support 32 of the plane bearing 3 is matched with the outer stop on the bottom of the rotating disk 4 , so that the rotating disk 4 can rotate.

[0037] The working procedure of using this utility model to clean and dry the inner cavity of a workpiece is as follows:

[0038] The first step is to place the utility model in a device that can prevent liquid from splashing. A filter is provided at the bottom of the device to achieve recycling of the cleaning agent.

[0039] In the second step, the liquid inlet connector 5 of the present invention is connected to the hydraulic pump and the air inlet connector 6 of the present invention is connected to the high-pressure air pump using a hose.

[0040] The third step is to place the workpiece to be cleaned on the rotating disk 4 of the present invention, and make the inner cavity of the workpiece to be cleaned cover the nozzle 8 of the present invention;

[0041] The fourth step is to start the hydraulic pump to allow the cleaning liquid to enter from the liquid inlet channel 11 and be sprayed out from the nozzle 8 through the nozzle 7 to flush the inner cavity of the workpiece. The rotating disk 4 is turned to rotate the workpiece to be cleaned around the nozzle 8, and the inner cavity of the workpiece is swept and flushed 360 degrees, thereby ensuring that the cleanliness of the inner cavity of the workpiece meets the requirements.

[0042] The fifth step is to turn off the hydraulic pump and stop flushing; turn on the high-pressure air pump to allow compressed air to enter from the air inlet channel 12 and be ejected from the nozzle 8 through the nozzle 7 to dry the inner cavity of the workpiece, and turn the rotating disk 4 to rotate the workpiece around the nozzle 8 to perform a 360° sweep and dry the inner cavity of the workpiece, completing the cleaning and drying of the inner cavity of the workpiece.

Claims

1. A fixture for cleaning and drying the inner cavity of a workpiece, comprising a base (1), a bearing seat (2) fixedly connected to the base (1), a plane bearing (3) cooperatively connected to the bearing seat (2), and a rotating disk (4) cooperatively connected to the plane bearing (3), wherein: A vertical washing and blowing channel (10) is provided at the center of the upper part of the base (1), and a liquid inlet channel (11) communicating with the washing and blowing channel (10) is provided on one side of the middle part, and the mouth of the liquid inlet channel (11) is matched with a liquid inlet joint (5); a through hole (20) coaxial with the washing and blowing channel is provided at the center of the bearing seat (2), and a through hole (40) coaxial with the washing and blowing channel is also provided at the center of the rotating disk (4); and a nozzle (7) is also included, the upper end of which is matched with the nozzle (8) and the lower end of which passes through the through hole (40) of the rotating disk (4), the center of the plane bearing (3), the through hole (20) of the bearing seat (2), and the washing and blowing channel (10) of the base (1) in sequence; the nozzle (8) is provided with a spray outlet (81).

2. The fixture for cleaning and drying the inner cavity of a workpiece according to claim 1 is characterized in that: An air inlet channel (12) communicating with the washing and blowing channel (10) is provided on the other side of the middle of the base (1), and an air inlet interface (6) is provided at the mouth of the air inlet channel (12).

3. The workpiece inner cavity cleaning and drying fixture according to claim 1 or 2, characterized in that: The upper end of the nozzle (7) is threadably connected to the nozzle head (8), and the height of the nozzle head extending from the rotating disk (4) can be changed by rotating the nozzle head to adapt to the cleaning of workpieces with different inner cavity heights.

4. The workpiece inner cavity cleaning and drying fixture according to claim 1 or 2, characterized in that: The nozzle (8) is provided with a spray outlet (81), and the spray outlet (81) is in the shape of an elongated rectangle.

5. The fixture for cleaning and drying the inner cavity of a workpiece according to claim 4 is characterized in that: The width of the nozzle (81) of the nozzle (8) is 2 mm, and the length is 80 mm.

6. The fixture for cleaning and drying the inner cavity of a workpiece according to claim 1, characterized in that: An inner stop is provided on the upper edge of the bearing seat (2), and the outer circle of the lower support (31) of the plane bearing (3) is fitted and connected to the inner stop on the upper edge of the bearing seat (2).

7. The fixture for cleaning and drying the inner cavity of a workpiece according to claim 1 is characterized by: An outer stop is provided near the edge below the rotating disk (4), and the inner circle of the upper support (32) of the plane bearing (3) is cooperatively connected with the outer stop below the rotating disk (4), so that the rotating disk (4) can rotate.

Citation Information

Patent Citations

  • Casting inner cavity cleaning device with brushing mechanism

    CN211679028U

  • Workpiece inner cavity cleaning device

    CN212525280U