Automatic basket inserting machine

Abstract

The utility model relates to the technical field of object basket inserting, in particular to an automatic basket inserting machine which comprises a machine table, a basket overturning and inserting device, a basket inserting conveying line, a feeding device, a steering conveying mechanism and an output mechanism. The feeding device comprises a feeding disc mechanism, a material disc lifting mechanism, a recycled material disc conveying mechanism, a material disc transferring mechanism, a stacking and disc collecting mechanism arranged above an output part of the recycled material disc conveying mechanism and a lifting mechanism arranged in the middle of the recycled material disc conveying mechanism and arranged corresponding to the stacking and disc collecting mechanism. The feeding direction of the feeding disc mechanism is opposite to the conveying direction of the recycled material disc conveying mechanism, and the lifting end of the material disc lifting mechanism is used for the output end of the feeding disc mechanism. Supply of full-load trays, stacking and collecting of no-load trays, supply of no-load insertion baskets, basket insertion of objects and steering output of full-load insertion baskets are automatically achieved, the basket insertion efficiency is greatly improved, and the labor intensity and cost of workers are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of article inserting basket, especially an automatic inserting basket machine. BACKGROUND

[0002] In the processing and manufacturing process of articles, the same article often needs to be processed through multiple processes. After the article is processed through a certain process, it often needs to be placed for a period of time. In order to reduce the occupied space of multiple articles, the prior art has a technical means of placing multiple articles on the same carrier. Therefore, an inserting basket machine is derived to insert the articles.

[0003] In the prior art, a Chinese patent document with application number 201822194940.5 discloses a glass inserting basket machine, a Chinese patent document with application number 201920938267.3 discloses an automatic inserting basket machine, and a Chinese patent document with application number 202021952827.X discloses an automatic inserting basket machine. The above-mentioned patent documents all belong to semi-automatic equipment, which has insufficient automation and low production efficiency, making it difficult to meet the needs of modern production and increasing the labor intensity and cost of manual work. Therefore, there are obvious defects, and a solution is urgently needed. UTILITY MODEL CONTENT

[0004] To solve the above technical problems, the purpose of the utility model is to provide an automatic inserting basket machine.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0006] An automatic inserting basket machine includes a machine table, a turnover inserting basket device installed on the machine table, an inserting basket conveying line located on one side of the turnover inserting basket device, a feeding device located on the other side of the turnover inserting basket device, a turning conveying mechanism arranged at the output end of the inserting basket conveying line and used to connect the output end of the inserting basket conveying line, and an output mechanism used to connect the output end of the turning conveying mechanism. The feeding device includes a feeding disc mechanism installed on the machine table, a disc lifting mechanism arranged at the output end of the feeding disc mechanism, a recycling disc conveying mechanism arranged in parallel above the feeding disc mechanism, a disc transfer mechanism movably arranged above the lifting end of the disc lifting mechanism and the input part of the recycling disc conveying mechanism, a stacking disc receiving mechanism arranged above the output part of the recycling disc conveying mechanism, and a lifting mechanism arranged in the middle of the recycling disc conveying mechanism and corresponding to the stacking disc receiving mechanism. The feeding direction of the feeding disc mechanism is opposite to the conveying direction of the recycling disc conveying mechanism, and the lifting end of the disc lifting mechanism is used for the output end of the feeding disc mechanism.

[0007] Further, the basket conveying line is provided with a basket station, the automatic basket inserting machine further comprises an object visual detection mechanism arranged above the lifting end of the tray lifting mechanism and a basket position visual positioning mechanism arranged above the basket station, and the object visual detection mechanism and the basket position visual positioning mechanism are electrically connected with the basket overturning device.

[0008] Further, the basket conveying line is further provided with a waiting station, the waiting station and the basket station are sequentially arranged along the direction in which the basket conveying line conveys the baskets, the middle part of the basket conveying line is provided with a basket blocking mechanism and a waiting blocking mechanism, the basket blocking mechanism is located on the discharge side of the basket station, and the waiting blocking mechanism is located on the discharge side of the waiting station.

[0009] Further, the feeding device is parallel to the basket conveying line, the basket conveying line is vertically arranged with the output mechanism, the turning conveying mechanism is located at the corner of the basket conveying line and the output mechanism, and the output mechanism is located at one end of the feeding device.

[0010] Further, the turning conveying mechanism comprises a turning driver arranged on the machine table, a turning seat arranged on the turning end of the turning driver, a forward-reverse conveying module arranged on the turning seat, and a connecting conveying module arranged on the turning seat and located at the middle part of the forward-reverse conveying module, one end of the connecting conveying module extends out of the forward-reverse conveying module, the conveying direction of the forward-reverse conveying module is the same as the conveying direction of the connecting conveying module, and the forward-reverse conveying module is used for connecting with the output end of the basket conveying line or the input end of the output mechanism.

[0011] Further, the turning conveying mechanism further comprises a turning angle limiting structure arranged on the machine table and located outside the turning seat, and the turning angle limiting structure is used for limiting the turning angle range of the turning seat.

[0012] Further, the basket overturning device comprises an articulated mechanical hand arranged on the machine table, an object lifting driver arranged on the execution end of the articulated mechanical hand, a connecting seat arranged on the lifting end of the object lifting driver, a turning driver arranged on the connecting seat, an L-shaped turning arm arranged on the turning end of the turning driver, and a suction disc assembly arranged on the L-shaped turning arm.

[0013] Further, the feeding tray mechanism comprises two tray conveying belt groups arranged in parallel and a rotating driving module used for driving the rotation of the two tray conveying belt groups, and the lifting end of the tray lifting mechanism is located between the two tray conveying belt groups.

[0014] Further, the stacking and collecting mechanism comprises two mounting plates respectively arranged at two sides of the output part of the recycling tray conveying mechanism, four angle irons respectively arranged at two ends of the two mounting plates, and two groups of tray modules respectively arranged at the middle parts of the two mounting plates, the four angle irons are symmetrically arranged in pairs and form a collecting cavity, the bottom surface of the angle irons has a feeding tray gap with the conveying surface of the recycling tray conveying mechanism, the bottom surface of the angle iron located at the end of the recycling tray conveying mechanism is downwardly protruded with a baffle, and the baffle extends into the feeding tray gap or the hollow position of the recycling tray conveying mechanism.

[0015] Further, each group of tray modules comprises at least one tray assembly, the middle part of the inner side of the mounting plate is recessed with an embedding opening, the tray assembly comprises a seat body arranged at the middle part of the bottom plate, two extension arms arranged in parallel at the inner side wall of the seat body and extending into the embedding opening, a rotating block rotatably arranged between the two extension arms, a fixed magnet embedded at the inner side wall of the seat body and located between the two extension arms, and a movable magnet embedded at the rotating block, a limiting step is formed between the seat body and the mounting plate, the limiting step is located at the embedding opening, and the movable magnet is used for repelling the fixed magnet; when the rotating block is rotated to a vertical state, the rotating block is accommodated between the two extension arms; when the rotating block is rotated to a horizontal state, the inner end top surface of the rotating block abuts against the limiting step, and the outer end of the rotating block can extend into the collecting cavity.

[0016] The utility model discloses beneficial effect: in practical application, at the beginning, the lifting end top surface of tray lifting mechanism is lower than the feeding surface of feeding tray mechanism, fills up the multiple trays of object (such as: glass sheet etc. ) and stacks to form tray stack, and tray stack is transported to the lifting end of tray lifting mechanism above feeding tray mechanism, and at the same time, the basket conveying line transports the basket to the position corresponding with the turnover basket device, then the lifting end of tray lifting mechanism lifts tray stack, so that the highest layer tray of tray stack is located at the preset height position, then the turnover basket end of turnover basket device picks up one object in the tray first, and then transfers the object to the above of basket and turns over the object from horizontal state into vertical state, and then vertically inserts the object into the slot of basket, until all objects on the highest layer tray are inserted into the basket, and then the tray transfer mechanism picks up the empty tray of highest layer and transfers the tray to the recovery tray conveying mechanism, and the recovery tray conveying mechanism transports the empty tray to the above of lifting mechanism, and is located below the stacking tray collecting mechanism, then the lifting end of lifting mechanism lifts and lifts the empty tray to the stacking tray collecting mechanism, and the stacking tray collecting mechanism carries the tray, so that the empty tray is stacked in the stacking tray collecting mechanism, and at the same time, the lifting end of tray lifting mechanism drives the tray stack to rise one tray height, to realize the automatic feeding of full load tray, in addition, when the basket is full of objects, the basket conveying line transports the full basket to the steering conveying mechanism, and also transports the empty basket to the position corresponding with the turnover basket device, the steering conveying mechanism rotates the full basket by a preset angle, to change the direction of basket, so that the direction of basket corresponds to the output mechanism, finally, the steering conveying mechanism transports the basket to the output mechanism, and the output mechanism outputs the full basket. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the three-dimensional structure schematic view of the utility model to hide the stand behind.

[0018] Figure 2 It is the three-dimensional structure schematic view of the steering conveying mechanism of the utility model.

[0019] Figure 3 It is the three-dimensional structure schematic view of the turnover basket device of the utility model.

[0020] Figure 4 It is the three-dimensional structure schematic view of the feeding device of the utility model.

[0021] Figure 5 It is the three-dimensional structure schematic view of the recovery tray conveying mechanism, lifting mechanism and stacking tray collecting mechanism of the utility model.

[0022] Figure 6 It is the three-dimensional structure schematic view of the mounting plate, angle iron and tray module of the utility model.

[0023] Figure 7 It is the partial sectional view of the utility model.

[0024] Mark explanation:

[0025] 1, turnover basket device;2, basket conveying line;3, feeding device;4, steering conveying mechanism;5, output mechanism;6, feeding disc mechanism;7, tray lifting mechanism;8, recycling tray conveying mechanism;9, tray transfer mechanism;10, stacking and collecting disc mechanism;11, lifting mechanism;12, basket station;13, object visual inspection mechanism;14, basket position visual positioning mechanism;15, waiting station;16, basket blocking mechanism;17, waiting blocking mechanism;18, steering driver;19, steering seat;20, forward and reverse conveying module;21, connection conveying module;22, steering angle limiting structure;23, joint mechanical hand;24, object lifting driving mechanism;25, connecting seat;26, turnover driver;27, L-shaped turnover arm;28, suction cup assembly;29, tray conveying belt group;30, rotating driving module;31, mounting plate;32, angle iron;33, tray module;34, disc collecting cavity;35, feeding disc gap;36, baffle;37, tray assembly;38, embedded port;39, seat body;40, extension arm;41, rotating supporting block;42, fixed magnet;43, movable magnet;44, limiting step;45, object detection mechanism. Specific implementation

[0026] In order to facilitate the understanding of those skilled in the art, the utility model is further explained below in combination with examples and drawings, and the content mentioned in the implementation manner is not the limitation of the utility model.

[0027] As Figures 1 to 7The utility model provides an automatic basket inserting machine, which comprises a machine table, a turnover basket inserting device 1 installed on the machine table, a basket inserting conveying line 2 installed on the machine table and located on one side of the turnover basket inserting device 1, a feeding device 3 installed on the machine table and located on the other side of the turnover basket inserting device 1, a turning conveying mechanism 4 arranged at the output end of the basket inserting conveying line 2 and used for connecting the output end of the basket inserting conveying line 2, and an output mechanism 5 used for connecting the output end of the turning conveying mechanism 4, the feeding device 3 comprises a feeding disc mechanism 6 installed on the machine table, a tray lifting mechanism 7 arranged at the output end of the feeding disc mechanism 6, a recycled tray conveying mechanism 8 arranged above the feeding disc mechanism 6 in parallel, a tray transfer mechanism 9 movably arranged above the lifting end of the tray lifting mechanism 7 and the input part of the recycled tray conveying mechanism 8, a stacking tray collecting mechanism 10 arranged above the output part of the recycled tray conveying mechanism 8, and a lifting mechanism 11 arranged in the middle part of the recycled tray conveying mechanism 8 and corresponding to the stacking tray collecting mechanism 10, the feeding direction of the feeding disc mechanism 6 is opposite to the conveying direction of the recycled tray conveying mechanism 8, and the lifting end of the tray lifting mechanism 7 is used for connecting the output end of the feeding disc mechanism 6 or the input part of the recycled tray conveying mechanism 8.

[0028] In actual application, at the beginning, the lifting end top surface of the tray lifting mechanism 7 is lower than the feeding surface of the feeding tray mechanism 6, a plurality of trays filled with articles (such as glass sheets and other sheets) and stacked to form a tray stack are conveyed to above the lifting end of the tray lifting mechanism 7 through the feeding tray mechanism 6, at the same time, the basket conveying line 2 conveys the baskets to the position corresponding to the turnover basket device 1, then the lifting end of the tray lifting mechanism 7 lifts the tray stack, so that the highest tray of the tray stack is located at the preset height position, then the turnover basket end of the turnover basket device 1 picks up one article in the tray, transfers the article to above the basket and turns over the article from the horizontal state to the vertical state, and then vertically inserts the article into the slot of the basket, until all the articles on the highest tray are inserted into the baskets, the tray transfer mechanism 9 picks up the empty tray on the highest tray and transfers the tray to the recovered tray conveying mechanism 8, the recovered tray conveying mechanism 8 conveys the empty tray to above the lifting mechanism 11 and below the tray stacking mechanism 10, then the lifting end of the lifting mechanism 11 lifts and lifts the empty tray into the tray stacking mechanism 10, the tray stacking mechanism 10 carries the tray, so that the empty tray is stacked in the tray stacking mechanism 10, at the same time, the lifting end of the tray lifting mechanism 7 drives the tray stack to rise by one tray height, to realize the automatic feeding of the full tray; in addition, when the baskets are full of articles, the basket conveying line 2 conveys the full baskets to the turning conveying mechanism 4 and also conveys the empty baskets to the position corresponding to the turnover basket device 1, the turning conveying mechanism 4 turns the full baskets by a preset angle to change the direction of the baskets, so that the direction of the baskets corresponds to the output mechanism 5, finally, the turning conveying mechanism 4 conveys the baskets to the output mechanism 5, and the output mechanism 5 outputs the full baskets. The automatic turnover basket device can realize the supply of the full tray, the stacking of the empty tray, the supply of the empty basket, the basket of the article and the turning output of the full basket, greatly improves the efficiency of the basket and reduces the labor intensity and cost of labor.

[0029] In the embodiment, the basket conveying line 2 is provided with a basket station 12, the basket station 12 is arranged corresponding to the turnover basket device 1, the automatic basket machine further comprises an article visual detection mechanism 13 arranged above the lifting end of the tray lifting mechanism 7 and a basket position visual positioning mechanism 14 arranged above the basket station 12, the article visual detection mechanism 13 and the basket position visual positioning mechanism 14 are electrically connected with the turnover basket device 1.

[0030] In actual application, the insertion basket conveying line 2 conveys the insertion baskets to convey one insertion basket to the insertion basket station 12, the insertion basket position visual positioning mechanism 14 visually positions the insertion slot position of the insertion basket, and feeds back the visual positioning result of the insertion slot position to the turnover insertion basket device 1, while the article visual detection mechanism 13 visually positions the position of the article on the tray and detects the appearance of the article on the tray (such as: shape size, shape integrity, etc.), and feeds back the visual positioning result and the appearance detection result to the turnover insertion basket device 1, so that the turnover insertion basket device 1 can accurately pick up the qualified article and then accurately insert the article into the insertion slot of the insertion basket. Through the cooperation of the article visual detection mechanism 13, the insertion basket position visual positioning mechanism 14 and the turnover insertion basket device 1, the quality of inserting the article into the insertion basket is greatly improved.

[0031] Specifically, the automatic insertion basket machine further comprises a presence / absence article detection mechanism 45 installed on the machine table and located between the insertion basket conveying line 2 and the feeding device 3, and the presence / absence article detection mechanism 45 is electrically connected with the turnover insertion basket device 1. In actual application, after the turnover insertion basket device 1 picks up the article, the turnover insertion basket device 1 moves the article to the presence / absence article detection mechanism 45, and the presence / absence article detection mechanism 45 detects the article to determine whether the turnover insertion basket device 1 picks up the article, so as to avoid the phenomenon of empty running of the turnover insertion basket device 1.

[0032] In this embodiment, the insertion basket conveying line 2 is further provided with a waiting station 15, and the waiting station 15 and the insertion basket station 12 are sequentially arranged along the direction in which the insertion basket conveying line 2 conveys the insertion baskets, and the middle part of the insertion basket conveying line 2 is provided with an insertion basket blocking mechanism 16 and a waiting blocking mechanism 17, the insertion basket blocking mechanism 16 is located on the discharge side of the insertion basket station 12, and the waiting blocking mechanism 17 is located on the discharge side of the waiting station 15.

[0033] In actual application, the insertion basket conveying line 2 conveys the insertion baskets, so that the insertion basket at the waiting station 15 is conveyed to the insertion basket station 12 and blocked by the insertion basket blocking mechanism 16, so as to improve the position accuracy and stability of the insertion basket at the insertion basket station 12, while one insertion basket is conveyed to the waiting station 15 and blocked by the waiting blocking mechanism 17, the waiting station 15 can temporarily store the insertion basket, and the waiting blocking mechanism 17 blocks the insertion basket, thereby improving the position accuracy and stability of the insertion basket on the waiting station 15.

[0034] Specifically, the width of the insertion basket conveying line 2 is adjustable to meet the conveying of insertion baskets with different width sizes.

[0035] In the embodiment, the feeding device 3 is parallel to the basket conveying line 2, the basket conveying line 2 is perpendicular to the output mechanism 5, the turning conveying mechanism 4 is located at the corner of the basket conveying line 2 and the output mechanism 5, and the output mechanism 5 is located at one end of the feeding device 3. The structure design is reasonable and compact, and the occupied area is reduced, which is conducive to the docking of the feeding disc mechanism 6, the basket conveying line 2 and the output mechanism 5 with different external devices respectively to form an automatic production line.

[0036] In the embodiment, the turning conveying mechanism 4 includes a turning driver 18 installed on the machine table, a turning seat 19 installed at the turning end of the turning driver 18, a forward-reverse conveying module 20 arranged on the turning seat 19, and a connecting conveying module 21 installed on the turning seat 19 and located at the middle part of the forward-reverse conveying module 20. One end of the connecting conveying module 21 extends out of the forward-reverse conveying module 20, the conveying direction of the forward-reverse conveying module 20 is the same as that of the connecting conveying module 21, and the forward-reverse conveying module 20 is used for connecting with the output end of the basket conveying line 2 or the input end of the output mechanism 5. Specifically, the turning driver 18 can adopt a rotary air cylinder or a motor, the forward-reverse conveying module 20 and the connecting conveying module 21 can adopt a conveying belt module, and the forward-reverse conveying module 20 and the connecting conveying module 21 can be controlled to rotate forward or reverse.

[0037] At the beginning, the forward-reverse conveying module 20 is connected with the basket conveying line 2, the basket conveying line 2 conveys the full basket towards the turning conveying mechanism 4, in the process of conveying the basket to the turning conveying mechanism 4, the basket is first conveyed to the connecting conveying module 21, the connecting conveying module 21 supports and conveys the middle part of the basket, and then gradually transitions to the forward-reverse conveying module 20, when the basket is located on the forward-reverse conveying module 20, the turning driver 18 drives the turning seat 19 to rotate 90° synchronously with the forward-reverse conveying module 20 and the connecting conveying module 21, so that the forward-reverse conveying module 20 is connected with the output mechanism 5, then the forward-reverse conveying module 20 conveys the full basket towards the output mechanism 5, in the process of conveying the basket to the output mechanism 5, the basket is first conveyed to the connecting conveying module 21, the connecting conveying module 21 supports and conveys the middle part of the basket, and then gradually transitions to the output mechanism 5. The structure design not only changes the conveying direction of the basket, makes the structure layout of the machine compact, but also improves the stability of conveying the basket between the basket conveying line 2 and the forward-reverse conveying module 20 and between the forward-reverse conveying module 20 and the output mechanism 5 through the setting of the connecting conveying module 21 for transitional conveying of the basket, avoiding the problem of conveying bumping.

[0038] In the embodiment, the turning conveying mechanism 4 further comprises a turning angle limiting structure 22 arranged on the machine table and located outside the turning seat 19, which is used to limit the turning angle range of the turning seat 19, so that the turning seat 19 can only reciprocate within a range of 90°, thereby improving the precision of the connection between the forward and reverse conveying module 20 and the basket conveying line 2 and the precision of the connection between the forward and reverse conveying module 20 and the output mechanism 5.

[0039] Specifically, the turning angle limiting structure 22 comprises a fixed seat arranged on the machine table and two limiting dampers arranged on the fixed seat respectively, and the two limiting dampers are arranged vertically, one limiting damper is used to abut one side of one end of the turning seat 19, and the other limiting damper is used to abut one side of the other end of the turning seat 19.

[0040] In actual application, when the forward and reverse conveying module 20 is connected with the basket conveying line 2, one side of one end of the turning seat 19 abuts the one limiting damper; when the forward and reverse conveying module 20 is connected with the output mechanism 5, one side of the other end of the turning seat 19 abuts the other limiting damper.

[0041] In the embodiment, the turnover basket device 1 comprises a joint robot 23 arranged on the machine table, an object lifting driving mechanism 24 arranged on the execution end of the joint robot 23, a connecting seat 25 arranged on the lifting end of the object lifting driving mechanism 24, a turnover driver 26 arranged on the connecting seat 25, an L-shaped turnover arm 27 arranged on the turnover end of the turnover driver 26, and a suction cup assembly 28 arranged on the L-shaped turnover arm 27; specifically, the turnover driver 26 can adopt a rotary air cylinder or a motor.

[0042] In actual application, the joint robot 23 cooperates with the object lifting driving mechanism 24 to enable the suction cup assembly 28 to move at different positions, the suction cup assembly 28 is used to suck objects, the turnover driver 26 drives the L-shaped turnover arm 27 and the suction cup assembly 28 to turn over, so that the suction cup assembly 28 can switch between a vertical state and a horizontal state; when the suction cup assembly 28 sucks objects, the L-shaped turnover arm 27 is in a vertical state, and the objects are in a horizontal state, before the objects are inserted into the basket, the L-shaped turnover arm 27 is turned over to a horizontal state, and the objects are in a vertical state, and the object lifting driving mechanism 24 drives the suction cup assembly 28 and the objects to descend, so as to insert the objects in the vertical state into the insertion slot of the basket.

[0043] Specifically, the connecting seat 25 is provided with a limiting block for abutting against one side of the L-shaped turnover arm 27. In actual application, when the turnover driver 26 drives the L-shaped turnover arm 27 to rotate from the horizontal state to the vertical state, one side of the L-shaped turnover arm 27 abuts against the limiting block to limit the position of the L-shaped turnover arm 27, so as to ensure the position accuracy of the L-shaped turnover arm 27 in the vertical state, thereby making the levelness of the suction surface of the suction cup assembly 28 good, and the suction surface of the suction cup assembly 28 can be closely attached to the plane of the object, and then the object can be stably sucked.

[0044] In the embodiment, the feeding tray mechanism 6 includes two tray conveying belt groups 29 arranged in parallel and a rotation driving module 30 for driving the rotation of the conveying belts of the two tray conveying belt groups 29, and the lifting end of the tray lifting mechanism 7 is located between the two tray conveying belt groups 29. In actual application, the rotation driving module 30 drives the rotation of the conveying belts of the two tray conveying belt groups 29, so that the two tray conveying belt groups 29 convey the tray stack to above the lifting end of the tray lifting mechanism 7; since the lifting end of the tray lifting mechanism 7 is located between the two tray conveying belt groups 29, not only the structure of the tray lifting mechanism 7 and the feeding tray mechanism 6 is compact, but also the feeding tray mechanism 6 can conveniently convey the tray stack to the lifting end of the tray lifting mechanism 7.

[0045] In the embodiment, the stacking and collecting tray mechanism 10 includes two mounting plates 31 respectively arranged at the two sides of the output part of the recovered tray conveying mechanism 8, four angle irons 32 respectively arranged at the two ends of the two mounting plates 31, and two groups of tray modules 33 respectively arranged at the middle parts of the two mounting plates 31, the four angle irons 32 are symmetrically arranged in pairs and form a collecting tray cavity 34, the bottom surface of the angle iron 32 has a feeding tray gap 35 with the conveying surface of the recovered tray conveying mechanism 8, the bottom surface of the angle iron 32 located at the end of the recovered tray conveying mechanism 8 is downwardly protrudingly provided with a baffle 36, and the baffle 36 extends into the feeding tray gap 35 or the hollow position of the recovered tray conveying mechanism 8.

[0046] Specifically, each set of tray module 33 comprises at least one tray assembly 37, the middle inner side of the mounting plate 31 is recessed with an embedding opening 38, the tray assembly 37 comprises a seat body 39 arranged on the middle of the bottom plate, two extension arms 40 arranged in parallel on the inner side wall of the seat body 39 and extending into the embedding opening 38, a rotating block 41 rotatably arranged between the two extension arms 40, a fixed magnet 42 embedded on the inner side wall of the seat body 39 and located between the two extension arms 40, and a movable magnet 43 embedded on the rotating block 41, a limiting step 44 is formed between the seat body 39 and the mounting plate 31, the limiting step 44 is located at the embedding opening 38, and the movable magnet 43 is used to repel the fixed magnet 42; when the rotating block 41 is rotated to the vertical state, the rotating block 41 is accommodated between the two extension arms 40; when the rotating block 41 is rotated to the horizontal state, the inner end top surface of the rotating block 41 abuts against the limiting step 44, and the outer end of the rotating block 41 can extend into the tray cavity 34; in the initial state, the rotating block 41 is in the horizontal state.

[0047] In actual application, the tray transfer mechanism 9 places the empty tray at the feeding end of the recycling tray conveying mechanism 8, the recycling tray conveying mechanism 8 conveys the tray so that the tray moves into the tray gap, at this time, the tray is located between the lifting end of the lifting mechanism 11 and the bottom port of the tray cavity 34, then the lifting end of the lifting mechanism 11 lifts the tray upward so that the tray separates from the conveying surface of the recycling tray conveying mechanism 8 and enters the tray cavity 34, with the tray entering the tray cavity 34 upward, the two sides of the tray respectively abut against the outer end bottom surface of the rotating block 41 of the two sets of tray module 33, so that the rotating block 41 flips upward, thereby making the rotating block 41 rotate to the vertical state and be accommodated between the two extension arms 40, when the bottom surface of the tray is higher than the top end of the rotating block 41 after flipping upward, the fixed magnet 42 repels the movable magnet 43, so that the rotating block 41 flips downward until the inner end top surface of the rotating block 41 abuts against the limiting step 44, and the rotating block 41 rotates to the horizontal state, finally, the lifting end of the lifting mechanism 11 descends, so that the tray is placed on the rotating block 41 of the two sets of tray module 33; repeating the above operation, the tray can be stacked in the tray cavity 34 of the tray stacking mechanism 10. The tray stacking mechanism 10 has simple and ingenious structure and low cost, and is convenient for stacking the tray, through the repulsion between the fixed magnet 42 and the movable magnet 43, the normal downward flipping of the rotating block 41 is ensured, and through the limiting of the inner end of the rotating block 41 by the limiting step 44, the position precision and stability of the downward flipping and resetting of the rotating block 41 are ensured.

[0048] All the technical features in the embodiment can be freely combined according to actual needs.

[0049] The above embodiment is a preferred implementation scheme of the present application, in addition to this, the present application can be implemented in other ways, and any obvious replacement without departing from the technical scheme concept is within the protection scope of the present application.

Claims

1. An automatic basket inserting machine, characterized in that: The invention comprises a machine, a flipping basket insertion device (1) installed on the machine, a basket insertion conveying line (2) located on one side of the flipping basket insertion device (1), a feeding device (3) located on the other side of the flipping basket insertion device (1), a steering conveying mechanism (4) arranged at the output end of the basket insertion conveying line (2) and used for connecting with the output end of the basket insertion conveying line (2), and an output mechanism (5) used for connecting with the output end of the steering conveying mechanism (4); the feeding device (3) comprises a feeding tray mechanism (6) installed on the machine, a tray lifting mechanism (7) arranged at the output end of the feeding tray mechanism (6), and a feeding tray lifting mechanism (8) arranged parallel to the feeding tray mechanism (9). 6), a tray transfer mechanism (9) movably arranged above the lifting end of the tray lifting mechanism (7) and the input portion of the tray conveying mechanism (8), a stacking and collecting mechanism (10) arranged above the output portion of the tray conveying mechanism (8), and a lifting mechanism (11) arranged in the middle of the tray conveying mechanism (8) and corresponding to the stacking and collecting mechanism (10). The feeding direction of the feeding tray mechanism (6) is opposite to the feeding direction of the tray conveying mechanism (8). The lifting end of the tray lifting mechanism (7) is used for the output end of the feeding tray mechanism (6).

2. The automatic basket inserting machine according to claim 1, characterized in that: The basket insertion conveyor line (2) is provided with a basket insertion station (12). The automatic basket insertion machine further comprises an object visual detection mechanism (13) mounted above the lifting end of the tray lifting mechanism (7) and a basket insertion position visual positioning mechanism (14) mounted above the basket insertion station (12). Both the object visual detection mechanism (13) and the basket insertion position visual positioning mechanism (14) are electrically connected to the basket flipping device (1).

3. The automatic basket inserting machine according to claim 2, characterized in that: The basket insertion conveyor line (2) is further provided with a waiting station (15). The waiting station (15) and the basket insertion station (12) are sequentially arranged along the direction in which the basket insertion conveyor line (2) conveys the baskets. A basket insertion blocking mechanism (16) and a waiting blocking mechanism (17) are provided in the middle of the basket insertion conveyor line (2). The basket insertion blocking mechanism (16) is located on the discharge side of the basket insertion station (12), and the waiting blocking mechanism (17) is located on the discharge side of the waiting station (15).

4. The automatic basket inserting machine according to claim 1, characterized in that: The feeding device (3) is parallel to the basket conveying line (2), the basket conveying line (2) and the output mechanism (5) are arranged perpendicularly, the steering conveying mechanism (4) is located at the corner between the basket conveying line (2) and the output mechanism (5), and the output mechanism (5) is located at one end of the feeding device (3).

5. The automatic basket inserting machine according to claim 1, characterized in that: The steering conveying mechanism (4) comprises a steering driver (18) mounted on a machine, a steering seat (19) mounted on a steering end of the steering driver (18), a forward and reverse conveying module (20) arranged on the steering seat (19), and a connecting conveying module (21) mounted on the steering seat (19) and located in the middle of the forward and reverse conveying module (20). One end of the connecting conveying module (21) extends out of the forward and reverse conveying module (20). The conveying direction of the forward and reverse conveying module (20) is the same as that of the connecting conveying module (21). The forward and reverse conveying module (20) is used to connect with the output end of the basket conveying line (2) or the input end of the output mechanism (5).

6. The automatic basket inserting machine according to claim 5, characterized in that: The steering conveying mechanism (4) further comprises a steering angle limiting structure (22) installed on the machine platform and located outside the steering seat (19). The steering angle limiting structure (22) is used to limit the steering angle range of the steering seat (19).

7. The automatic basket inserting machine according to claim 1, characterized in that: The flipping basket insertion device (1) comprises a joint manipulator (23) mounted on a machine platform, an object lifting drive mechanism (24) mounted on an execution end of the joint manipulator (23), a connecting seat (25) mounted on a lifting end of the object lifting drive mechanism (24), a flipping driver (26) mounted on the connecting seat (25), an L-shaped flipping arm (27) mounted on a flipping end of the flipping driver (26), and a suction cup assembly (28) mounted on the L-shaped flipping arm (27).

8. The automatic basket inserting machine according to claim 1, characterized in that: The feeding tray mechanism (6) comprises two tray conveyor belt groups (29) arranged in parallel and a rotation drive module (30) for driving the conveyor belts of the two tray conveyor belt groups (29) to rotate. The lifting end of the tray lifting mechanism (7) is located between the two tray conveyor belt groups (29).

9. The automatic basket inserting machine according to claim 1, characterized in that: The stacking and closing mechanism (10) comprises two mounting plates (31) respectively mounted on both sides of the output portion of the recycling tray conveying mechanism (8), four angle irons (32) respectively mounted on both ends of the two mounting plates (31), and two groups of tray modules (33) respectively arranged in the middle of the two mounting plates (31). The four angle irons (32) are symmetrically arranged in pairs and form a closing cavity (34). A feeding tray gap (35) is provided between the bottom surface of the angle iron (32) and the conveying surface of the recycling tray conveying mechanism (8). A baffle (36) is protruding downward from the bottom surface of the angle iron (32) located at the end of the recycling tray conveying mechanism (8). The baffle (36) extends into the feeding tray gap (35) or the hollow position of the recycling tray conveying mechanism (8).

10. The automatic basket inserting machine according to claim 9, characterized in that: Each tray module (33) includes at least one tray assembly (37). An embedding opening (38) is recessed on the inner side of the middle portion of the mounting plate (31). The tray assembly (37) includes a base (39) mounted on the middle portion of the bottom plate, two extension arms (40) arranged parallel to the inner side wall of the base (39) and extending into the embedding opening (38), a rotating support block (41) whose inner end is rotatably arranged between the two extension arms (40), a fixed magnet (42) embedded in the inner side wall of the base (39) and located between the two extension arms (40), and a fixed magnet (42) embedded in the rotating support block (41). A movable magnet (43) is formed between the base body (39) and the mounting plate (31), and a limiting step (44) is formed between the base body (39) and the mounting plate (31). The limiting step (44) is located at the embedding opening (38). The movable magnet (43) is used to repel the fixed magnet (42) from each other. When the rotating support block (41) is rotated to an upright state, the rotating support block (41) is received between the two extension arms (40). When the rotating support block (41) is rotated to a horizontal state, the inner end top surface of the rotating support block (41) contacts the limiting step (44), and the outer end of the rotating support block (41) can extend into the closing cavity (34).

Images