Automatic film tearing equipment for front cover

Abstract

The utility model relates to the technical field of film tearing equipment, in particular to front cover automatic film tearing equipment which comprises a rack, a protective shell is fixedly arranged on the outer side of the rack in a covering mode, and a material disc feeding mechanism and a material disc discharging mechanism are arranged on the lower side of the interior of the rack. A charging tray transferring mechanism and a blocking mechanism are arranged above the charging tray feeding mechanism and the charging tray discharging mechanism; a material tray taking mechanism is arranged at the position, close to the material tray feeding mechanism, of the upper side of the rack, a release film storage bin is fixedly arranged on the side, away from the material tray feeding mechanism, of the upper side of the rack, and a film clamping mechanism is arranged in the release film storage bin and used for clamping a release film on a front cover; and a three-axis moving mechanism is arranged above the film clamping mechanism. According to the front cover film tearing machine, automatic front cover film tearing work can be achieved, the functions are comprehensive, the overall automation degree is high, the manual operation intensity can be effectively reduced, the production efficiency is improved, and the consistency of product quality is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of film-removing equipment technology, specifically to an automatic film-removing device for front covers. Background Technology

[0002] In the production of electronic devices, the front cover is used as a decorative cover. In order to ensure its aesthetics, a protective film needs to be applied during the production process. This film is called a process film and needs to be removed after production is completed.

[0003] The front cover is relatively thin, and the release film is attached to the inside of the front cover, making it difficult to use conventional roller-type film-tearing equipment. Therefore, manual film tearing is often used, which is labor-intensive, inefficient, and makes it difficult to guarantee consistent product quality. Therefore, those skilled in the art have provided an automatic front cover film-tearing device to solve the problems mentioned in the background section. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic front cover film-removing device to solve the following technical problems:

[0005] How to automate the front cover film removal process efficiently.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] An automatic front cover film-removing device includes a frame, with a protective shell fixedly covered on the outside of the frame. A material tray feeding mechanism and a material tray discharge mechanism are respectively arranged on the lower inside of the frame. A material tray transfer mechanism and a blocking mechanism are arranged above the material tray feeding mechanism and the material tray discharge mechanism.

[0008] A material picking mechanism is provided on the upper side of the frame near the material feeding mechanism, and a release film storage compartment is fixedly provided on the side away from the material feeding mechanism. A film clamping mechanism is provided inside the release film storage compartment, which is used to clamp the release film on the front cover.

[0009] A three-axis moving mechanism is provided above the film clamping mechanism, and a material picking mechanism is installed on the lower side of the three-axis moving mechanism. The material picking mechanism is used to clamp the front cover.

[0010] The upper side of the frame, near the film clamping mechanism, is equipped with a discharge conveyor belt that extends out of the protective shell.

[0011] Furthermore, the material feeding mechanism and the material discharging mechanism have the same structure, both including a conveyor belt. The outer end of the conveyor belt extends out of the frame, and the inner end is fixed with a lifting mechanism. The lifting mechanism is connected to a bracket.

[0012] Furthermore, the material handling tray mechanism includes an electric cylinder fixed to the frame, a lifting plate fixedly connected to the lower end of the electric cylinder, and multiple suction cups arranged in an array on the lower end face of the lifting plate;

[0013] Furthermore, the material tray transfer mechanism includes a transfer linear module, the slide of which is fixedly connected to a pallet, and the transfer linear module can drive the pallet to transfer above the material tray feeding mechanism and the material tray discharge mechanism;

[0014] Furthermore, the blocking mechanism includes a blocking cylinder fixed above the middle of the material tray feeding mechanism and the material tray discharging mechanism. A stop bar is fixed to the upper end of the blocking cylinder. The stop bar is L-shaped, and the blocking cylinder can drive the stop bar to move up and down.

[0015] Furthermore, the three-axis moving mechanism includes a longitudinal moving module, a transverse moving module fixed to the outer end of the slide of the longitudinal moving module, and a vertical moving module fixed to the outer end of the slide of the transverse moving module.

[0016] Furthermore, the material handling mechanism includes a rotating seat assembly fixed to the vertical moving module, a suction cup assembly fixed at the lower center of the rotating seat assembly, and pneumatic grippers connected to both lower sides of the rotating seat assembly.

[0017] Furthermore, the film clamping mechanism includes an mounting plate fixed inside the release film storage compartment. The mounting plate is L-shaped and has film clamping cylinders fixedly connected to both sides. A film clamping plate is fixedly connected to the upper end of the film clamping cylinder.

[0018] The beneficial effects of this utility model are:

[0019] This utility model proposes an automatic front cover film-tearing device, which is equipped with a material picking mechanism and a film clamping mechanism to realize the automated front cover film-tearing operation. It is also equipped with a material tray feeding mechanism, a material tray discharge mechanism, a material tray transfer mechanism, and a blocking mechanism to realize the automated material tray loading and empty material tray recycling. It has comprehensive functions, a high degree of overall automation, can effectively reduce the intensity of manual labor, improve production efficiency, and ensure the consistency of product quality. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings.

[0021] Figure 1 This is an overall structural diagram of an automatic front cover film-removing device proposed in this utility model;

[0022] Figure 2 This utility model discloses the internal structure of an automatic front cover film-tearing device. Figure 1 ;

[0023] Figure 3This utility model discloses the internal structure of an automatic front cover film-tearing device. Figure 2 ;

[0024] Figure 4 This is a structural diagram of the material tray feeding mechanism in an automatic front cover film-tearing device proposed in this utility model;

[0025] Figure 5 This is a structural diagram of the material handling tray mechanism in an automatic film-removing device for the front cover proposed in this utility model;

[0026] Figure 6 This is a structural diagram of the material tray transfer mechanism and the blocking mechanism in an automatic front cover film-tearing device proposed in this utility model;

[0027] Figure 7 This is a structural diagram of the three-axis moving mechanism and the material handling mechanism in an automatic front cover film-tearing device proposed in this utility model;

[0028] Figure 8 This is a structural diagram of the film clamping mechanism in the shaft of an automatic film-tearing device for the front cover proposed in this utility model.

[0029] Figure label:

[0030] 1. Frame; 2. Protective shell; 3. Material tray feeding mechanism; 31. Conveyor belt; 32. Lifting mechanism; 33. Bracket; 4. Material tray discharge mechanism; 5. Discharge conveyor belt; 6. Material tray picking mechanism; 61. Electric cylinder; 62. Lifting plate; 63. Suction cup; 7. Material tray transfer mechanism; 71. Transfer linear module; 72. Pallet; 8. Blocking mechanism; 81. Blocking cylinder; 82. Stop bar; 9. Three-axis moving mechanism; 91. Longitudinal moving module; 92. Lateral moving module; 93. Vertical moving module; 10. Material picking mechanism; 101. Rotating seat assembly; 102. Pneumatic gripper; 103. Suction cup assembly; 11. Release film storage bin; 12. Film clamping mechanism; 121. Mounting plate; 122. Film clamping cylinder; 123. Film clamping plate. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0032] Example 1

[0033] Please see the appendix Figures 1 to 3As shown in the figure, an automatic front cover tearing device according to an embodiment of the present invention includes a frame 1. The outer side of the frame 1 is fixedly covered with a protective shell 2. The lower side of the inner side of the frame 1 is respectively provided with a material tray feeding mechanism 3 and a material tray discharge mechanism 4. The material tray transfer mechanism 7 and a blocking mechanism 8 are provided above the material tray feeding mechanism 3 and the material tray discharge mechanism 4. During operation, the material trays with front covers are stacked in the material tray feeding mechanism 3, while the empty material trays after use are stacked in the material tray discharge mechanism 4 for easy subsequent recycling.

[0034] A material picking mechanism 6 is provided on the upper side of the frame 1 near the material feeding mechanism 3. A release film storage bin 11 is fixedly provided on the side away from the material feeding mechanism 3. A film clamping mechanism 12 is provided inside the release film storage bin 11. The film clamping mechanism 12 is used to clamp the release film on the front cover. A three-axis moving mechanism 9 is provided above the film clamping mechanism 12. A material picking mechanism 10 is installed on the lower side of the three-axis moving mechanism 9. The material picking mechanism 10 is used to clamp the front cover. The material picking mechanism 6 picks up the material tray and places it on the material tray transfer mechanism 7. The three-axis moving mechanism 9 drives the material picking mechanism 10 to move above the front cover for clamping. After clamping, the front cover is moved to the film clamping mechanism 12. The film clamping mechanism 12 clamps the release film. The material picking mechanism 10 drives the front cover to move upward, thereby tearing off the release film on the front cover. After the release film is torn off, it falls into the release film storage bin 11 for collection.

[0035] In this embodiment, a discharge conveyor belt 5 extending out of the protective shell 2 is provided on the upper side of the frame 1 near the film clamping mechanism 12. After the film is torn off, the front cover is placed on the discharge conveyor belt 5 for discharge.

[0036] Implementation 2

[0037] Please see Figure 4 and Figure 6 As shown, based on Embodiment 1, the material tray feeding mechanism 3 and the material tray discharging mechanism 4 have the same structure, both including a conveyor belt 31. The outer end of the conveyor belt 31 extends out of the frame 1, and the inner end is fixed with a lifting mechanism 32. The lifting mechanism 32 is connected to a bracket 33. Stacked material trays are placed on the conveyor belt 31, and the conveyor belt 31 drives the material trays into the frame 1. During operation, the bracket 33 of the material tray feeding mechanism 3 is in a low position, while the bracket 33 of the material tray discharging mechanism 4 is in a high position. As the material tray decreases... As the lifting mechanism 32 drives the bracket 33 to rise, the uppermost material tray at the feeding station is always at a height that the material picking mechanism 6 can easily pick up. The empty material trays are recycled on the bracket 33 of the material tray discharge mechanism 4. As the empty material trays are stacked, the lifting mechanism 32 drives the bracket 33 to move down accordingly, without interfering with the continuous placement of subsequent empty material trays. When the trays are full, the stacked empty material trays are placed on the conveyor belt 31 for discharge, thereby realizing automated material tray feeding and empty material tray recycling.

[0038] The lifting mechanism 32 can adopt a structure of screw and motor drive to achieve stable and stepless lifting function.

[0039] In this embodiment, the material picking mechanism 6 includes an electric cylinder 61 fixed to the frame 1. A lifting plate 62 is fixedly connected to the lower end of the electric cylinder 61. Multiple suction cups 63 are arranged in an array on the lower end face of the lifting plate 62. The electric cylinder 61 drives the lifting plate 62 to rise and fall, so that the suction cups 63 pick up the material picking mechanism.

[0040] The material tray transfer mechanism 7 includes a transfer linear module 71. The slide of the transfer linear module 71 is fixedly connected to a tray 72. The transfer linear module 71 can drive the tray 72 to transfer above the material tray feeding mechanism 3 and the material tray discharge mechanism 4. After the material tray picking mechanism 6 picks up the material tray, the transfer linear module 71 drives the tray 72 to move below the material tray picking mechanism 6. The material tray picking mechanism 6 places the material tray on the tray 72. Then the tray 72 is reset. After the subsequent material picking mechanism 10 picks up the front cover, the tray 72 moves below the material tray picking mechanism 6 again after all the material is picked up. The empty material tray it carries will be pushed into the material tray discharge mechanism 4 by the blocking mechanism 8 during the movement.

[0041] Specifically, the blocking mechanism 8 includes a blocking cylinder 81 fixed at the middle of the upper part of the material tray feeding mechanism 3 and the material tray discharge mechanism 4. A stop bar 82 is fixed at the upper end of the blocking cylinder 81. The stop bar 82 is L-shaped. The blocking cylinder 81 can drive the stop bar 82 to move up and down. Before the pallet 72 carrying the empty material tray moves to the material tray picking mechanism 6, the blocking cylinder 81 drives the stop bar 82 to fall down. After the stop bar 82 falls down, the height of its lower surface is slightly higher than the height of the bearing plane of the pallet 72, leaving a gap of 3 to 5 mm. This does not interfere with the passage of the pallet 72, but can block the empty material tray on the pallet 72. The pallet 72 continues to move, but the pallet 72 is blocked and thus pushed into the material tray discharge mechanism 4 below it to be stacked, thereby realizing the automated recycling of the empty material tray. After the new material tray is placed on the pallet 72, the blocking cylinder 81 drives the stop bar 82 to rise, so as not to affect the material tray feeding.

[0042] Example 3

[0043] Please see Figures 7 to 8As shown, based on Embodiment 1, the three-axis moving mechanism 9 includes a longitudinal moving module 91, a transverse moving module 92 fixed to the outer end of the slide of the longitudinal moving module 91, and a vertical moving module 93 fixed to the outer end of the slide of the transverse moving module 92. The material picking mechanism 10 includes a rotating seat assembly 101 fixed to the vertical moving module 93. A suction cup assembly 103 is fixed at the lower center of the rotating seat assembly 101. Pneumatic grippers 102 are connected to both sides of the lower part of the rotating seat assembly 101. Through the setting of the three-axis moving mechanism 9, the material picking mechanism 10 can flexibly adjust its position to facilitate the gripping of the front cover at different positions. During gripping, the suction cup assembly 103 first picks up the material tray. During the upward process of picking up, the pneumatic grippers 102 on both sides close to clamp and fix the two sides of the material tray, thereby ensuring the stability of the gripping and preventing the front cover from falling off when it is subsequently loaded into the film-clamping mechanism 12 for film tearing.

[0044] The film clamping mechanism 12 includes an mounting plate 121 fixed inside the release film storage compartment 11. The mounting plate 121 is L-shaped and has film clamping cylinders 122 fixedly connected to both sides. A film clamping plate 123 is fixedly connected to the upper end of the film clamping cylinders 122. The two sets of film clamping cylinders 122 and film clamping plates 123 are arranged at 90 degrees, clamping and fixing the release film inside the front cover by diagonal clamping. Two clamping protrusions are provided at the outer corner of the film clamping plate 123, and two clamping protrusions are provided on the outer side of the film clamping cylinders 122 corresponding to the lower side of the two clamping protrusions. When clamped, the clamping cylinder 122 drives the clamping plate 123 to rise, and the material taking mechanism 10 drives the front cover to move downward, so that the release film is placed between the clamping plate 123 and the pressure-bearing protrusion on the outside of the clamping cylinder 122. Then the clamping plate 123 descends, clamping the release film between the pressure-bearing protrusion and the clamping protrusion. Then the material taking mechanism 10 rises, thereby tearing off the release film. The torn release film will fall into the release film storage compartment 11. A drawer can be set inside the release film storage compartment 11 to facilitate the subsequent recycling and collection of the release film.

[0045] As one embodiment of this invention, antistatic ionizing air bars can be installed on both sides above the release film storage compartment 11 to prevent static electricity from affecting the film removal process.

[0046] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. An automatic front cover film-removing device, comprising a frame (1), wherein a protective shell (2) is fixedly provided on the outer side of the frame (1), characterized in that: The lower inner side of the frame (1) is provided with a material tray feeding mechanism (3) and a material tray discharge mechanism (4), and a material tray transfer mechanism (7) and a blocking mechanism (8) are provided above the material tray feeding mechanism (3) and the material tray discharge mechanism (4); A material picking mechanism (6) is provided on the upper side of the frame (1) near the material feeding mechanism (3), and a release film storage bin (11) is fixedly provided on the side away from the material feeding mechanism (3). A film clamping mechanism (12) is provided inside the release film storage bin (11), and the film clamping mechanism (12) is used to clamp the release film on the front cover. A three-axis moving mechanism (9) is provided above the film clamping mechanism (12), and a material picking mechanism (10) is installed on the lower side of the three-axis moving mechanism (9). The material picking mechanism (10) is used to clamp the front cover. The upper side of the frame (1) near the film clamping mechanism (12) is provided with a discharge conveyor belt (5) that extends out of the protective shell (2).

2. The automatic front cover film-removing device according to claim 1, characterized in that: The material feeding mechanism (3) and the material discharge mechanism (4) have the same structure, both including a conveyor belt (31). The outer end of the conveyor belt (31) extends out of the frame (1), and the inner end is fixed with a lifting mechanism (32). The lifting mechanism (32) is connected to a bracket (33).

3. The automatic front cover film-removing device according to claim 2, characterized in that: The material handling plate mechanism (6) includes an electric cylinder (61) fixed to the frame (1), and a lifting plate (62) is fixedly connected to the lower end of the electric cylinder (61). Multiple suction cups (63) are arranged in an array on the lower end face of the lifting plate (62).

4. The automatic front cover film-removing device according to claim 3, characterized in that: The material tray transfer mechanism (7) includes a transfer linear module (71), and the slide of the transfer linear module (71) is fixedly connected to a pallet (72). The transfer linear module (71) can drive the pallet (72) to transfer above the material tray feeding mechanism (3) and the material tray discharge mechanism (4).

5. The automatic front cover film-removing device according to claim 4, characterized in that: The blocking mechanism (8) includes a blocking cylinder (81) fixed at the middle of the upper part of the material tray feeding mechanism (3) and the material tray discharge mechanism (4). A stop bar (82) is fixed at the upper end of the blocking cylinder (81). The stop bar (82) is L-shaped. The blocking cylinder (81) can drive the stop bar (82) to move up and down.

6. The automatic front cover film-removing device according to claim 1, characterized in that: The three-axis moving mechanism (9) includes a longitudinal moving module (91), a transverse moving module (92) is fixed to the outer end of the slide of the longitudinal moving module (91), and a vertical moving module (93) is fixed to the outer end of the slide of the transverse moving module (92).

7. The automatic front cover film-removing device according to claim 6, characterized in that: The material handling mechanism (10) includes a rotating seat assembly (101) fixed to the vertical moving module (93). A suction cup assembly (103) is fixed at the lower center of the rotating seat assembly (101), and pneumatic grippers (102) are connected to both sides of the lower part of the rotating seat assembly (101).

8. The automatic front cover film-removing device according to claim 7, characterized in that: The film clamping mechanism (12) includes an installation plate (121) fixed inside the release film storage compartment (11). The installation plate (121) is L-shaped and has film clamping cylinders (122) fixedly connected to both sides. The upper end of the film clamping cylinder (122) is fixedly connected to a film clamping plate (123).

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