Intermediate transfer device for spraying plate

By designing an intermediate transfer device for spray-coated panels, the automated transfer of spray-coated panels is achieved using transfer brackets, rotary tables, and clamping adjustment components. This solves the problems of low transfer efficiency and safety between the spraying and baking processes, thereby improving production efficiency and safety.

CN223517778UActive Publication Date: 2025-11-07SICHUAN TENGYANG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422801616.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-07
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

In the existing technology, the transfer of metal plates after spraying anti-corrosion paint between the spraying and baking processes requires manual operation, which is inefficient and harmful, and cannot meet the needs of automated production.

Method used

An intermediate transfer device for spray-painted panels was designed, including a transfer bracket, a rotary table, a clamping adjustment component, and a large-distance adjustment component. Through coordinated operation with a control center, automated transfer is achieved. The clamping adjustment component and the large-distance adjustment component are adapted to different models of spray-painted panels, and the positioning detection sensor ensures accurate gripping and placement.

Benefits of technology

It enables highly efficient and automated transfer of coated panels, avoiding human contact with harmful substances and improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intermediate transfer device for a spraying plate, which comprises a transfer bracket, a transfer base, a rotating disc, a rotating driving piece, a transfer mounting plate, a clamping adjusting assembly and a large-distance adjusting assembly, the fixed part of the large-distance adjusting assembly is fixedly arranged on the transfer bracket, and the transfer base is fixedly arranged on the output part of the large-distance adjusting assembly. The rotating disc is rotationally arranged on the transfer base, the rotating driving piece is fixedly arranged on the transfer base and used for driving the rotating disc to rotate, the transfer mounting plate is fixedly arranged on the rotating disc, and clamping adjusting assemblies used for clamping hooks are fixedly arranged at the two ends of the transfer mounting plate correspondingly. The rotary driving piece, the clamping adjusting assembly and the large-distance adjusting assembly are all electrically connected with the control center. Under the action of the control center, the rotary driving part, the clamping adjusting assembly, the large-distance adjusting assembly and the like are controlled to work cooperatively, automatic transferring can be efficiently achieved, and meanwhile harm to workers is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of spray-coated plate processing, and in particular to an intermediate transfer device for spray-coated plates. Background Technology

[0002] To prevent corrosion, metal sheets are coated with an anti-corrosion paint. The process involves two steps: first, spraying the paint; second, baking the paint to adhere it to the metal sheet. With technological advancements, both the paint spraying and baking processes have become automated. However, these two processes are independent, requiring the coated sheets to be transferred to baking equipment. Since anti-corrosion paint is harmful to workers, and manual transfer is inefficient, it cannot meet production needs. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide an intermediate transfer device for sprayed plates.

[0004] The objective of this utility model is achieved through the following technical solution:

[0005] An intermediate transfer device for spray-painted panels includes a transfer bracket, a transfer base, a rotary disk, a rotary drive component, a transfer mounting plate, a clamping adjustment component, and a large-distance adjustment component. The fixed part of the large-distance adjustment component is fixedly mounted on the transfer bracket. The transfer base is fixedly mounted on the output part of the large-distance adjustment component. The rotary disk is rotatably mounted on the transfer base. The rotary drive component is fixedly mounted on the transfer base and is used to drive the rotary disk to rotate. The transfer mounting plate is fixedly mounted on the rotary disk. The clamping adjustment components for clamping hooks are fixedly mounted on both ends of the transfer mounting plate. The rotary drive component, the clamping adjustment component, and the large-distance adjustment component are all electrically connected to a control center.

[0006] Furthermore, the clamping adjustment assembly includes a guide rod, a slider, a drive motor, and a hook clamping component. The guide rod is fixedly mounted on the transfer mounting plate, one end of the slider is slidably mounted on the guide rod, the hook clamping component is fixedly mounted on the other end of the slider, and the drive motor is fixedly mounted on the guide rod and is used to drive the slider to slide.

[0007] Furthermore, the hook clamping component includes a flipping cylinder, a clamping fixed block, and a clamping moving block. The flipping cylinder is fixedly mounted on the slider, the clamping fixed block is fixedly mounted on the flipping cylinder, and the clamping moving block is fixedly mounted on the output part of the flipping cylinder and cooperates with the clamping fixed block.

[0008] Further, the large-distance adjusting assembly comprises an X-direction adjusting component, a Y-direction adjusting component and a Z-direction adjusting component, the fixed part of the X-direction adjusting component is fixedly arranged on the transfer support, the fixed part of the Y-direction adjusting component is fixedly arranged on the output part of the X-direction adjusting component, the fixed part of the Z-direction adjusting component is fixedly arranged on the output part of the Y-direction adjusting component, and the transfer base is fixedly arranged on the output part of the Z-direction adjusting component.

[0009] Further, the Z-direction adjusting component comprises a Z-direction adjusting base, a Z-direction driving part and a Z-direction guide rod, the Z-direction adjusting base is fixedly arranged on the output part of the Y-direction adjusting component, the fixed part of the Z-direction driving part is fixedly arranged on the Z-direction adjusting base, the transfer base is fixedly arranged on the output part of the Z-direction driving part, one end of the Z-direction guide rod is fixedly connected with the transfer base, and a guide through hole matched with the Z-direction guide rod is arranged on the Z-direction adjusting base.

[0010] Further, a wear-resistant sleeve is fixedly arranged on the guide through hole, and the Z-direction guide rod is slidably arranged in the wear-resistant sleeve.

[0011] Further, a positioning detection sensor is arranged between the transfer base and the rotary disc, and the positioning detection sensor is electrically connected with the control center.

[0012] Further, two Z-direction guide rods are symmetrically arranged on the Z-direction adjusting base.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1) In the technology, under the action of the control center, the rotary driving part, the clamping adjusting assembly and the large-distance adjusting assembly can work cooperatively under the control of the control center, so that automatic transfer can be realized efficiently, and workers will not be harmed.

[0015] 2) In the technology, under the action of the driving motor and the turnover cylinder, the hook clamping component can be better adjusted and can grasp the hook. DRAWINGS

[0016] Figure 1 It is a perspective connection structure diagram of the device;

[0017] Figure 2 It is Figure 1 an enlarged connection structure diagram of A;

[0018] Figure 3 It is a connection structure diagram between the transfer base and the rotary disc;

[0019] Figure 4 It is a perspective connection structure diagram of the clamping adjusting assembly;

[0020] In the figure, 6 - hook, 29 - spray plate, 40 - transfer support, 41 - transfer base, 42 - rotating disc, 43 - rotating drive, 44 - transfer mounting plate, 45 - guide rod, 46 - sliding block, 47 - drive motor, 48 - turnover cylinder, 49 - clamping fixed block, 50 - clamping movable block, 51 - X-direction adjusting component, 52 - Y-direction adjusting component, 53 - Z-direction adjusting base, 54 - Z-direction drive, 55 - Z-direction guide rod, 56 - wear-resistant sleeve, 57 - positioning detection sensor. DETAILED DESCRIPTION

[0021] The technical scheme of the utility model will be described below in conjunction with the embodiments, obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0022] Reference Figures 1-4 The utility model provides a technical scheme:

[0023] The intermediate transfer device for the spray plate comprises a transfer support 40, a transfer base 41, a rotating disc 42, a rotating drive 43, a transfer mounting plate 44, a clamping adjusting assembly and a large-distance adjusting assembly. The fixed part of the large-distance adjusting assembly is fixedly arranged on the transfer support 40. The transfer base 41 is fixedly arranged on the output part of the large-distance adjusting assembly. The rotating disc 42 is rotatably arranged on the transfer base 41. The rotating drive 43 is fixedly arranged on the transfer base 41 and is used for driving the rotating disc 42 to rotate. The transfer mounting plate 44 is fixedly arranged on the rotating disc 42. The clamping adjusting assembly for clamping the hook 6 is fixedly arranged on the two ends of the transfer mounting plate 44. The rotating drive 43, the clamping adjusting assembly and the large-distance adjusting assembly are electrically connected with the control center. The spray plate 29 is a metal plate sprayed with anticorrosive paint. Two groups of jacks are arranged on the spray plate 29. Each group of jacks comprises two jacks. Two hooks 6 are hung on each spray plate 29. The clamping adjusting assembly directly clamps the hook 6 during the transfer process of the spray plate 29. The transfer support 40 is used for mounting the large-distance adjusting assembly. The transfer base 41 is mounted on the large-distance adjusting assembly. The rotating disc 42 is rotatably arranged on the transfer base 41. The clamping adjusting assembly is mounted on the rotating disc 42 through the transfer mounting plate 44. The rotating drive 43 is a drive motor in the prior art. The rotating drive 43 drives the rotating disc 42 to rotate through the gear set in the prior art. Under the action of the control center, the rotating drive 43, the clamping adjusting assembly and the large-distance adjusting assembly work cooperatively to realize automatic work.

[0024] In some embodiments, the clamping adjusting assembly comprises a guide rod 45, a sliding block 46, a driving motor 47 and a hook clamping component, the guide rod 45 is fixedly arranged on the transfer mounting plate 44, one end of the sliding block 46 is slidingly arranged on the guide rod 45, the hook clamping component is fixedly arranged on the other end of the sliding block 46, and the driving motor 47 is fixedly arranged on the guide rod 45 and used to drive the sliding block 46 to slide. Wherein, two guide rods 45 are arranged on the transfer mounting plate 44, the two guide rods 45 are symmetrically arranged, the driving motor 47 is fixed on the guide rod 45 and drives the sliding block 46 to slide on the guide rod 45 through a transmission screw rod, the sliding block 46 drives the hook clamping component to move after sliding, each spraying plate 29 has two hooks 6 for carrying, the distance between the two hooks 6 is different for different spraying plates 29, and more models of spraying plates 29 can be adapted by adjusting the distance between the two hook clamping components. The driving motor 47 is electrically connected with the control center and controlled by the control center.

[0025] In some embodiments, the hook clamping component comprises a turnover air cylinder 48, a clamping fixed block 49 and a clamping movable block 50, the turnover air cylinder 48 is fixedly arranged on the sliding block 46, the clamping fixed block 49 is fixedly arranged on the turnover air cylinder 48, and the clamping movable block 50 is fixedly arranged on the output part of the turnover air cylinder 48 and cooperates with the clamping fixed block 49. Wherein, the turnover air cylinder 48 is a cylinder in the prior art, the turnover air cylinder 48 is controlled by a solenoid valve, the solenoid valve is electrically connected with the control center and controlled by the control center, the turnover air cylinder 48 drives the clamping movable block 50 to rotate, the clamping fixed block 49 is fixed on the turnover air cylinder 48, and the clamping fixed block 49 and the clamping movable block 50 are folded to realize clamping of the hook 6, and the clamping fixed block 49 and the clamping movable block 50 are separated to realize relaxation of the hook 6.

[0026] In some embodiments, the large-distance adjusting assembly comprises an X-direction adjusting component 51, a Y-direction adjusting component 52 and a Z-direction adjusting component, the fixed part of the X-direction adjusting component 51 is fixedly arranged on the transfer support 40, the fixed part of the Y-direction adjusting component 52 is fixedly arranged on the output part of the X-direction adjusting component 51, the fixed part of the Z-direction adjusting component is fixedly arranged on the output part of the Y-direction adjusting component 52, and the transfer base 41 is fixedly arranged on the output part of the Z-direction adjusting component. Wherein, the X-direction adjusting component 51 and the Y-direction adjusting component 52 are both in the prior art, the X-direction adjusting component 51, the Y-direction adjusting component 52 and the Z-direction adjusting component are all electrically connected with the control center and controlled by the control center, the X-direction adjusting component 51 drives the transfer base 41 to move in the X-direction, the Y-direction adjusting component 52 drives the transfer base 41 to move in the Y-direction, and the Z-direction adjusting component drives the transfer base 41 to move in the Z-direction.

[0027] In some embodiments, the Z-direction adjusting component comprises a Z-direction adjusting base 53, a Z-direction driving member 54 and a Z-direction guide rod 55, the Z-direction adjusting base 53 is fixedly arranged on the output part of the Y-direction adjusting component 52, the fixed part of the Z-direction driving member 54 is fixedly arranged on the Z-direction adjusting base 53, the transfer base 41 is fixedly arranged on the output part of the Z-direction driving member 54, one end of the Z-direction guide rod 55 is fixedly connected with the transfer base 41, and the Z-direction adjusting base 53 is provided with a guide hole matched with the Z-direction guide rod 55. Two Z-direction guide rods 55 are symmetrically arranged on the Z-direction adjusting base 53. The Z-direction adjusting base 53 is fixed on the Y-direction adjusting component 52, the Z-direction adjusting base 53 is used for mounting the Z-direction driving member 54 and the Z-direction guide rod 55, the Z-direction guide rod 55 is used for preventing the relative rotation between the transfer base 41 and the Z-direction adjusting base 53 and guiding the up-down movement of the transfer base 41, and the Z-direction driving member 54 is a telescopic air cylinder or a hydraulic cylinder in the prior art, which is controlled by an electromagnetic valve, the electromagnetic valve is electrically connected with the control center and controlled by the control center.

[0028] In some embodiments, a wear-resistant sleeve 56 is fixedly arranged on the guide hole, and the Z-direction guide rod 55 is slidably arranged in the wear-resistant sleeve 56. The Z-direction guide rod 55 can cause abrasion to the guide hole during long-term work, and the Z-direction guide rod 55 can slide in the wear-resistant sleeve 56 without causing abrasion to the guide hole after the wear-resistant sleeve 56 is arranged.

[0029] In some embodiments, a positioning detection sensor 57 is arranged between the transfer base 41 and the rotating disc 42, and the positioning detection sensor 57 is electrically connected with the control center. The positioning detection sensor 57 is an optical switch in the prior art, under the action of the optical switch, the rotating disc 42 stops at a preset position, then the spraying plate 29 in the spraying process is gripped, the spraying plate 29 is gripped, the rotating disc 42 is further rotated, under the action of the optical switch, the rotating disc 42 stops at another position, then the spraying plate 29 is placed in the baking equipment. The positioning detection sensor 57 transmits information to the control center, and the control center controls the intermediate transfer device to grip or relax the hook 6.

[0030] In the description of the present application, it should be understood that the terms "upper", "lower", "bottom", "one end", "top", "middle", "the other end", "coaxial", "one side", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and cannot be understood as indicating or implying that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application.

[0031] In the utility model, unless another definite provision and limitation, the term "arrange", "install", "connect", "fix", "hinge" and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two element internal communication or two element's mutual action relation, unless another definite limitation, for the ordinary skill in the art, can understand the above-mentioned term in the utility model specific meaning according to specific circumstances.

[0032] The above only is the preferred embodiment of the utility model, should understand the utility model is not limited to the form disclosed in this paper, should not be regarded as the exclusion of other embodiments, and can be used in various other combinations, modifications and environment, and can be within the scope of the concept described herein, by the above teaching or related art technical or knowledge is changed.And the personnel of the change and variation of the field do not deviate from the spirit and scope of the utility model, then all should be within the scope of protection of the claims attached to the utility model.

Claims

1. An intermediate transfer device for spray panels, characterized in that: The utility model provides a kind of transport device, including transport support (40), transport pedestal (41), rotary disc (42), rotary drive (43), transport mounting plate (44), clamping adjusting assembly and large-distance adjusting assembly, the fixed part of the large-distance adjusting assembly is fixedly arranged on the transport support (40), the transport pedestal (41) is fixedly arranged on the output part of the large-distance adjusting assembly, the rotary disc (42) is rotatably arranged on the transport pedestal (41), the rotary drive (43) is fixedly arranged on the transport pedestal (41) and is used to drive the rotary disc (42) rotation, the transport mounting plate (44) is fixedly arranged on the rotary disc (42), and the clamping adjusting assembly for clamping hook (6) is fixedly arranged on both ends of the transport mounting plate (44), and the rotary drive (43), the clamping adjusting assembly and the large-distance adjusting assembly are electrically connected with control center.

2. The intermediate transfer device for spray-up panels according to claim 1, characterized in that: The clamping adjusting assembly includes guide rod (45), sliding block (46), drive motor (47) and hook clamping component, the guide rod (45) is fixedly arranged on the transport mounting plate (44), one end of the sliding block (46) is slidably arranged on the guide rod (45), the hook clamping component is fixedly arranged on the other end of the sliding block (46), and the drive motor (47) is fixedly arranged on the guide rod (45) and is used to drive the sliding block (46) to slide.

3. The intermediate transfer device for spray-up panels according to claim 2, characterized in that: The hook clamping component includes turnover air cylinder (48), clamping fixed block (49) and clamping moving block (50), the turnover air cylinder (48) is fixedly arranged on the sliding block (46), the clamping fixed block (49) is fixedly arranged on the turnover air cylinder (48), and the clamping moving block (50) is fixedly arranged on the output part of the turnover air cylinder (48) and is matched with the clamping fixed block (49).

4. The intermediate transfer device for spray-up panels according to any one of claims 1-3, characterized in that: The large-distance adjusting assembly includes X-direction adjusting component (51), Y-direction adjusting component (52) and Z-direction adjusting component, the fixed part of the X-direction adjusting component (51) is fixedly arranged on the transport support (40), the fixed part of the Y-direction adjusting component (52) is fixedly arranged on the output part of the X-direction adjusting component (51), the fixed part of the Z-direction adjusting component is fixedly arranged on the output part of the Y-direction adjusting component (52), and the transport pedestal (41) is fixedly arranged on the output part of the Z-direction adjusting component.

5. The intermediate transfer device for spray-up panels according to claim 4, characterized in that: The Z-direction adjusting component includes Z-direction adjusting base (53), Z-direction drive (54) and Z-direction guide rod (55), the Z-direction adjusting base (53) is fixedly arranged on the output part of the Y-direction adjusting component (52), the fixed part of the Z-direction drive (54) is fixedly arranged on the Z-direction adjusting base (53), the transport pedestal (41) is fixedly arranged on the output part of the Z-direction drive (54), one end of the Z-direction guide rod (55) is fixedly connected with the transport pedestal (41), and the Z-direction adjusting base (53) is provided with guide through hole matched with the Z-direction guide rod (55).

6. The intermediate transfer device for spray-up panels according to claim 5, characterized in that: A wear-resistant sleeve (56) is fixedly arranged on the guide through hole, and the Z-direction guide rod (55) is slidingly arranged in the wear-resistant sleeve (56).

7. The intermediate transfer device for spray-up panels according to any one of claims 1-3, characterized in that: A positioning detection sensor (57) is arranged between the transfer base (41) and the rotating disc (42), and the positioning detection sensor (57) is electrically connected with the control center.

8. The intermediate transfer device for spray-up panels according to claim 5, characterized in that: Two Z-direction guide rods (55) are symmetrically arranged on the Z-direction adjusting base (53).