Sprinkler head for bar hot rolling cooling

By designing a bar hot rolling cooling spray head with a combination of rotating disk and sliding plate, the water spray volume can be quickly adjusted and precisely controlled, solving the problem that traditional cooling systems cannot be flexibly adjusted, improving cooling uniformity and production efficiency, and reducing steel bar defects.

CN223556837UActive Publication Date: 2025-11-18JINGYE STEEL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422938030.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-18
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Traditional bar hot rolling cooling systems cannot flexibly adjust the water spray volume according to different steel compositions, rolling temperatures and environmental conditions, resulting in uneven cooling effects, which may lead to defects such as insufficient steel strength, reduced toughness and cracking.

Method used

A spray head for cooling hot-rolled bars was designed. Through the combination structure of a rotating disk and a sliding plate, the spray path and volume of water can be quickly adjusted. This includes the control of the cavity connection between the rotating disk and the spray seat and the opening or closing of the sliding plate. Combined with the automated control of the mounting frame, snap-fit ​​structure, elastic element, rotating shaft, gear and drive component, the spray volume can be precisely adjusted.

Benefits of technology

It provides a quick way to adjust the water spray volume to adapt to different cooling needs, improve cooling uniformity, reduce steel defects, improve production efficiency and equipment maintenance convenience, and ensure steel quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223556837U_ABST
    Figure CN223556837U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of spray heads, and provides a spray head for bar hot rolling cooling, which comprises a spray seat, the spray seat is provided with a first cavity, a water inlet and a plurality of first spray ports, and the water inlet and the first spray ports are communicated with the first cavity; the rotating disc is rotationally arranged on the spraying base, the axis of the rotating disc coincides with that of the spraying base, the rotating disc is provided with a second cavity and a plurality of second spraying openings, the second spraying openings communicate with the second cavity, and after the rotating disc rotates, the first cavity communicates with the second cavity or is disconnected from the second cavity. By means of the technical scheme, the problem that in the prior art, the spraying amount of a spraying head for bar hot rolling cooling cannot be rapidly adjusted is solved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of shower head, specifically, relates to a spray head for hot rolling and cooling of bar. BACKGROUND

[0002] In the production process of hot-rolled ribbed steel bars, cooling is an important link affecting the performance of the steel bars. The main purpose of cooling is to reduce the temperature of the steel bars to achieve ideal metallographic structure and mechanical properties. The traditional cooling system usually uses a spray head that cannot be adjusted for cooling. This method cannot be flexibly adjusted according to different steel composition, rolling temperature and environmental conditions, resulting in uneven cooling effect. This unevenness may result in insufficient strength, reduced toughness, and even cracking of the steel bars. SUMMARY

[0003] The utility model provides a spray head for hot rolling and cooling of bar, solve the problem that the spray head for hot rolling and cooling of bar in relevant technologies cannot quickly adjust the water spray amount.

[0004] The technical scheme of the utility model is as follows:

[0005] A spray head for hot rolling and cooling of bar is used to cool metal bars, comprising:

[0006] A spray seat has a first cavity, and the spray seat also has a water inlet and a plurality of first spray openings, the water inlet and the first spray openings are in communication with the first cavity;

[0007] A rotating disc is rotatably arranged on the spray seat, the rotating disc is coaxial with the spray seat, the rotating disc has a second cavity, and the rotating disc also has a plurality of second spray openings, the second spray openings are in communication with the second cavity, and the first cavity is in communication or out of communication with the second cavity after the rotating disc rotates.

[0008] Optionally, it further comprises:

[0009] A sliding plate is slidably arranged relative to the rotating disc, a spray space is formed between the sliding plate and the rotating disc, the spray space is in communication with the second cavity, and the spray space is opened or closed after the sliding plate slides.

[0010] Optionally, it further comprises:

[0011] A mounting rack has a plurality of mounting portions, the spray seat is arranged on the mounting portions, and the first spray openings, the second spray openings and the spray space are all directed towards the metal bars.

[0012] Optionally, the spray seat has a plurality of clamping grooves, the clamping grooves are divided into sliding sections and clamping sections, and the spray seat further comprises:

[0013] The clamping rods are arranged on the mounting portions.

[0014] The clamping grooves are configured to allow the clamping rods to pass through the sliding sections and enter the clamping sections, so as to limit the relative positions of the spray seat and the mounting portions.

[0015] Optionally, the spray seat further comprises:

[0016] The elastic members are arranged at two ends of the mounting portions and the spray seat respectively, and are used to provide a force for moving the spray seat away from the mounting portions.

[0017] Optionally, the spray seat further comprises:

[0018] The rotating shaft is connected to the rotating disc at one end and penetrates through the mounting portion at the other end, and the rotating shaft is used to drive the rotating disc to rotate.

[0019] Optionally, the spray seat further comprises:

[0020] The gear is arranged at one end of the rotating shaft away from the rotating disc, and the gear is used to drive the rotating shaft to rotate after being rotated.

[0021] The driving member is arranged on the mounting frame, and a driving end of the driving member is engaged with the gear to drive the gear to rotate.

[0022] Optionally, the rotating shaft has a through groove, and the spray seat further comprises:

[0023] The telescopic member is arranged on the mounting frame, and an extending end of the telescopic member is connected to the sliding plate through the through groove, so that the sliding plate is close to the rotating disc after the telescopic member is extended.

[0024] The working principle and beneficial effects of the spray head are as follows:

[0025] In the spray head, when the rotating disc is rotated to a specific position, the first cavity and the second cavity are communicated, water can flow into the first cavity from the water inlet, then enter the second cavity, and finally be sprayed out from the second spray opening; when the rotating disc is rotated to another position, the two are disconnected, and water can only be sprayed out from the first spray opening or stopped.

[0026] The advantage is that the communication state of the first cavity and the second cavity is controlled by the rotation of the rotating disc, the water spraying path and the water spraying amount of the shower head can be simply and effectively changed, compared with the conventional shower head which cannot be adjusted, a quick adjustment mode is provided, and different cooling requirements can be adapted. BRIEF DESCRIPTION OF DRAWINGS

[0027] The above characteristics, technical features, advantages and implementation manners of the present application will be further described in a clear and understandable manner in combination with the preferred embodiments and the accompanying drawings.

[0028] Figure 1 It is a whole structure schematic view of the present application;

[0029] Figure 2 It is an internal structure schematic view of the present application;

[0030] Figure 3 It is the present application Figure 2 It is an enlarged view of A in the present application;

[0031] Figure 4 It is the present application Figure 1 It is an enlarged view of B in the present application;

[0032] Figure 5 It is a spraying seat structure schematic view of the present application;

[0033] Figure 6 It is a rotating disc structure schematic view of the present application;

[0034] Figure 7 It is another angle structure schematic view of the rotating disc of the present application.

[0035] In the drawing: 1, spraying seat, 101, first cavity, 102, water inlet, 103, first spraying opening, 2, rotating disc, 201, second cavity, 202, second spraying opening, 3, sliding plate, 4, mounting frame, 401, mounting part, 104, clamping groove, 1041, sliding section, 1042, clamping section, 5, clamping rod, 6, elastic piece, 7, rotating shaft, 701, through groove, 8, gear, 9, driving piece, 10, telescopic piece. DETAILED DESCRIPTION

[0036] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the specific implementation manners of the present application will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor, and other embodiments can also be obtained.

[0037] For the sake of simplicity of the drawings, only the parts related to the utility model are shown in the drawings, which do not represent the actual structure of the product. In addition, in order to make the drawings simple and easy to understand, in some drawings, only one of the parts with the same structure or function is shown schematically, or only one of them is marked. In this text, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0038] In this text, it is necessary to point out that, unless otherwise explicitly specified and limited, the terms "mount", "connect", "connect" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0039] In addition, in the description of the present application, the terms "first", "second" and the like are only used for differentiation and description, and cannot be understood as indicating or implying relative importance.

[0040] Reference Figures 1-7 For the first embodiment of the utility model, a spray head for hot rolling and cooling of bar is proposed, which is used for cooling metal bar, comprising a spray seat 1, the spray seat 1 has a first cavity 101, the spray seat 1 also has a water inlet 102 and a plurality of first spray openings 103, the water inlet 102 and the first spray opening 103 are communicated with the first cavity 101; the rotating disc 2 is rotatably arranged on the spray seat 1, the rotating disc 2 coincides with the axis of the spray seat 1, the rotating disc 2 has a second cavity 201, the rotating disc 2 also has a plurality of second spray openings 202, the second spray opening 202 is communicated with the second cavity 201, the first cavity 101 and the second cavity 201 are communicated or disconnected after the rotating disc 2 rotates.

[0041] In this embodiment, in order to solve the problem that the spray head for hot rolling and cooling of bar in the related art cannot quickly adjust the water spraying amount, a spray head for hot rolling and cooling of bar is designed. When the rotating disc 2 rotates to a specific position, the first cavity 101 and the second cavity 201 are communicated, water can flow into the first cavity 101 from the water inlet 102, then enter the second cavity 201, and finally be sprayed out from the second spray opening 202; when the rotating disc 2 rotates to another position, the two are disconnected, water can only be sprayed out from the first spray opening 103 or stop spraying.

[0042] The advantage is that by rotating the rotating disc 2 to control the communication state of the first cavity 101 and the second cavity 201, the water spraying path and the water spraying amount of the spray head can be simply and effectively changed, providing a quick adjustment method compared to the traditional spray head that cannot be adjusted, which can adapt to different cooling needs.

[0043] Further, it also includes a sliding plate 3, which is slidingly arranged relative to the rotating disc 2, and a spraying space is formed between the sliding plate 3 and the rotating disc 2, which is in communication with the second cavity 201, and the spraying space is opened or closed after the sliding plate 3 slides.

[0044] In this embodiment, by controlling the sliding of the sliding plate 3, the spraying space can be opened or closed. When the sliding plate 3 slides to a certain position, the spraying space is opened, and water can flow from the second cavity 201 into the spraying space and be sprayed out; when the sliding plate 3 slides to other positions, the spraying space is closed, and water cannot be sprayed out of this path.

[0045] The advantage is that the setting of the sliding plate 3 further increases the adjustment method of the water spraying amount. On the basis of the adjustment of the rotating disc 2, the opening and closing of the spraying space can be more finely controlled through the sliding of the sliding plate 3, so as to more accurately adjust the water spraying amount, better adapt to different steel composition, rolling temperature and environmental conditions, further improve the uniformity of cooling, and reduce the defects such as insufficient strength, reduced toughness and cracking of steel bars caused by uneven cooling.

[0046] Further, it also includes a mounting frame 4, which has a plurality of mounting portions 401, and the spray seat 1 is arranged on the mounting portion 401, and the first spray port 103, the second spray port 202 and the spraying space are all directed towards the metal bar.

[0047] In this embodiment, the spray seat 1 is firmly fixed on the mounting frame 4, and the angle of the spray seat 1 is adjusted so that each spray port and the spraying space can accurately spray water to the surface of the metal bar that needs to be cooled.

[0048] The advantage is that the existence of the mounting frame 4 makes the overall structure of the spray head more stable, which is convenient for installation and layout on the hot rolling production line. By reasonably arranging the mounting portion 401, it can be ensured that the spray seat 1 and the spray ports and the spraying space thereon are accurately aligned with the metal bar, improving the efficiency and accuracy of cooling, making the cooling process more stable and reliable, and being conducive to ensuring the quality of the steel bar.

[0049] Further, the spray seat 1 has a plurality of clamping grooves 104, which are divided into sliding segments 1041 and clamping segments 1042, and further includes a plurality of clamping rods 5, which are arranged on the mounting portion 401; the clamping groove 104 is configured such that the clamping rod 5 is used to pass through the sliding segment 1041 into the clamping segment 1042 to limit the relative position of the spray seat 1 and the mounting portion 401.

[0050] In this embodiment, when installing the spray seat 1, the spray seat 1 is close to the mounting part 401, the clamping rod 5 first slides along the sliding section 1041, and then enters the clamping section 1042. At this time, the clamping rod 5 limits the relative position of the spray seat 1 and the mounting part 401, so that the spray seat 1 is fixed on the mounting part 401. When it is necessary to disassemble the spray seat 1, the spray seat 1 is again close to the mounting part 401, and the clamping rod 5 slides out of the clamping section 1042 and the sliding section 1041, thereby releasing the position limitation of the spray seat 1 and the mounting part 401, so that the spray seat 1 can be removed.

[0051] The advantage is that this clamping structure makes the installation and disassembly between the spray seat 1 and the mounting frame 4 convenient and fast. When it is necessary to maintain, replace the spray seat 1 or adjust the layout of the spray head, the operation can be quickly performed, the maintenance efficiency of the production equipment is improved, the production stagnation time caused by equipment maintenance is reduced, and the production efficiency of the whole hot rolling production line is improved.

[0052] Further, it further includes an elastic member 6, and the two ends of the elastic member 6 act on the mounting part 401 and the spray seat 1 respectively, and is used to provide a force for moving the spray seat 1 away from the mounting part 401.

[0053] In this embodiment, a suitable spring can be selected as the elastic member 6, one end of the elastic member 6 is fixed on the mounting part 401, and the other end is fixed on the corresponding position of the spray seat 1. In the normal installation state, the elastic member 6 is in a compressed state, and when it is necessary to disassemble the spray seat 1, the elastic force of the spring helps to push the spray seat 1 to move, so that the clamping rod 5 is more easily slid into or slid out of the clamping groove 104.

[0054] The advantage is that the setting of the elastic member 6 further assists the disassembly process of the spray seat 1. The elastic force provided by the elastic member 6 can automatically push the spray seat 1 during disassembly, reduces the external force required for manual disassembly, makes the disassembly operation more easy and convenient, improves the convenience and efficiency of equipment maintenance, and also reduces the risk of damaging the equipment due to improper disassembly.

[0055] Further, it further includes a rotating shaft 7, one end of the rotating shaft 7 penetrates the spray seat 1 and is connected with the rotating disc 2, and the other end penetrates the mounting part 401, and the rotating shaft 7 rotates to drive the rotating disc 2 to rotate.

[0056] In this embodiment, the rotating shaft 7 is installed, one end of the rotating shaft 7 penetrates the spray seat 1 and is connected with the rotating disc 2, and the other end penetrates the mounting part 401. By rotating the rotating shaft 7, the rotating disc 2 can be driven to rotate around the axis of the spray seat 1. Bearings can be arranged at the connection between the rotating shaft 7 and the spray seat 1 and the mounting part 401 to reduce the friction during rotation, so that the rotation is more smooth.

[0057] The advantage is that the rotation of the rotating shaft 7 provides a stable and reliable transmission mode for the rotation of the rotating disc 2. By rotating the rotating shaft 7 to control the rotation of the rotating disc 2, it is more simple and direct, easy to operate and control, and can accurately realize the switching of the rotating disc 2 at different positions, thereby effectively adjusting the water spraying amount and ensuring the uniformity and stability of the cooling effect.

[0058] Further, it also includes a gear 8, which is arranged at the end of the rotating shaft 7 away from the rotating disc 2, and the gear 8 drives the rotating shaft 7 to rotate after rotating; the driving member 9 is arranged on the mounting frame 4, and the driving end of the driving member 9 is engaged with the gear 8 to drive the gear 8 to rotate.

[0059] In this embodiment, the gear 8 is arranged at the end of the rotating shaft 7 away from the rotating disc 2, and the driving member 9 is installed on the mounting frame 4, and the driving end of the driving member 9 is engaged with the gear 8. When the driving member 9 works, the driving member 9 drives the gear 8 to rotate, and the rotation of the gear 8 drives the rotating shaft 7 to rotate, and further drives the rotating disc 2 to rotate. The driving member 9 can select a motor or other power equipment, and by controlling the forward and reverse rotation and speed of the motor, the rotation angle and speed of the gear 8 can be accurately controlled, thereby realizing accurate control of the rotation of the rotating disc 2.

[0060] The advantage is that through the combination of the driving member 9 and the gear 8, the automatic control of the rotation of the rotating disc 2 is realized. Compared with manually rotating the rotating shaft 7, this automatic control method is more accurate and efficient, and can adjust the rotation of the rotating disc 2 according to the preset program or real-time monitoring data, better adapt to different production process requirements, improve the intelligent degree and production efficiency of the cooling process, and also reduce the errors and uncertainties caused by manual operation.

[0061] Further, the rotating shaft 7 has a through slot 701, and further includes a telescopic member 10, which is arranged on the mounting frame 4, and the extension end of the telescopic member 10 is connected with the sliding plate 3 through the through slot 701, and after the telescopic member 10 is extended, the sliding plate 3 is close to the rotating disc 2.

[0062] In this embodiment, the through slot 701 is machined on the rotating shaft 7, and then the telescopic member 10 is installed on the mounting frame 4, and the extension end of the telescopic member 10 is connected with the sliding plate 3 through the through slot 701. When the telescopic member 10 is extended, the telescopic member 10 pushes the sliding plate 3 to be close to the rotating disc 2, thereby controlling the opening and closing of the spraying space. The telescopic member 10 can select an electric telescopic rod or a hydraulic telescopic rod, and by controlling the extension length of the telescopic member 10, the position of the sliding plate 3 can be accurately controlled, and the water spraying amount can be accurately adjusted.

[0063] The advantage is that the telescopic member 10 realizes the automatic control of the sliding of the sliding plate 3. Compared with manually sliding the sliding plate 3, the automatic control can more accurately adjust the size of the spraying space, thereby more accurately controlling the water spraying amount.

[0064] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.

Claims

1. A spray head for cooling hot-rolled metal bars, characterized in that, include: A spray base (1) has a first cavity (101), and the spray base (1) also has a water inlet (102) and a plurality of first spray nozzles (103), wherein the water inlet (102) and the first spray nozzles (103) are connected to the first cavity (101); A rotating disk (2) is rotatably mounted on the spray seat (1). The axis of the rotating disk (2) coincides with that of the spray seat (1). The rotating disk (2) has a second cavity (201). The rotating disk (2) also has a plurality of second spray nozzles (202). The second spray nozzles (202) are connected to the second cavity (201). After the rotating disk (2) rotates, the first cavity (101) is connected to or disconnected from the second cavity (201).

2. The spray head for cooling hot-rolled bars according to claim 1, characterized in that, Also includes: A sliding plate (3) is slidably disposed relative to the rotating disk (2). A spray space is formed between the sliding plate (3) and the rotating disk (2). The spray space is connected to the second cavity (201). After the sliding plate (3) slides, the spray space is opened or closed.

3. A spray head for cooling hot-rolled bars according to claim 2, characterized in that, Also includes: Mounting bracket (4) has several mounting parts (401), and the spray seat (1) is disposed on the mounting part (401). The first spray nozzle (103), the second spray nozzle (202) and the spray space are all facing the metal rod.

4. A spray head for cooling hot-rolled bars according to claim 3, characterized in that, The spray base (1) has several snap-fit ​​grooves (104), each snap-fit ​​groove (104) being divided into a sliding section (1041) and a snap-fit ​​section (1042), and further includes: A number of snap-fit ​​rods (5) are provided on the mounting part (401); The snap-fit ​​groove (104) is configured such that the snap-fit ​​rod (5) is used to enter the snap-fit ​​section (1042) through the sliding section (1041) to limit the relative position of the spray seat (1) and the mounting part (401).

5. A spray head for cooling hot-rolled bars according to claim 4, characterized in that, Also includes: An elastic element (6) is provided at both ends of which act on the mounting portion (401) and the spray seat (1) respectively, to provide a force that moves the spray seat (1) away from the mounting portion (401).

6. A spray head for cooling hot-rolled bars according to claim 3, characterized in that, Also includes: A rotating shaft (7) has one end that passes through the spray seat (1) and connects to the rotating disk (2), and the other end that passes through the mounting part (401). The rotating shaft (7) rotates and drives the rotating disk (2) to rotate.

7. A spray head for cooling hot-rolled bars according to claim 6, characterized in that, Also includes: Gear (8), the gear (8) is located at one end of the rotating shaft (7) away from the rotating disk (2), and the rotating shaft (7) is driven to rotate after the gear (8) rotates; A driving component (9) is mounted on the mounting bracket (4). The driving end of the driving component (9) meshes with the gear (8) to drive the gear (8) to rotate.

8. A spray head for cooling hot-rolled bars according to claim 7, characterized in that, The rotating shaft (7) has a through groove (701) and further includes: Telescopic component (10) is provided on the mounting bracket (4). The extended end of the telescopic component (10) is connected to the sliding plate (3) through the through groove (701). After the telescopic component (10) extends, the sliding plate (3) approaches the rotating disk (2).