Waste film crushing device
By designing a waste membrane crushing device with multiple rounds of crushing and screening, and using a switching valve to achieve the cyclic crushing and screening of waste membrane, the problem of automatic classification of incompletely crushed waste membrane is solved, the crushing and screening efficiency is improved, and the efficient recycling of waste membrane is ensured.
Patent Information
- Application Number
- CN202422027831.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-08-21
AI Technical Summary
Existing pulverizing devices struggle to effectively identify and re-pulverize incompletely pulverized waste membranes, resulting in low pulverizing and screening efficiency, and the incompletely pulverized waste membranes fail to be automatically sorted and discharged.
A waste film crushing device was designed, which includes a crushing unit, a screening unit, a return material conveying unit, and a switching valve. Through multiple rounds of crushing and screening, the switching valve realizes the cyclic crushing and screening of waste film, and automatically classifies qualified and unqualified waste film.
It improves crushing and screening efficiency, enables automatic sorting and discharge of waste film, avoids material accumulation, and facilitates subsequent recycling and processing.
Smart Images

Figure CN223589826U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mulch crushing field especially is related to a waste film crushing device. BACKGROUND
[0002] In the prior art, in order to avoid the influence of mulch on soil environment and crop production in farmland, it is usually necessary to recycle the mulch, and in order to facilitate subsequent processing, the waste film after recycling also needs to be crushed.
[0003] The current crushing device, such as CN201710314725.1, CN202111375536.8, etc. patents, are one-time crushing, then screening, and screening out the qualified waste film after crushing. However, after a round of crushing, there will inevitably be some waste film that is not completely crushed. If these waste films that are not completely crushed are directly discharged, the crushing efficiency of the device will obviously be reduced. Therefore, how to select these waste films that are not completely crushed for re-crushing, and finally automatically discharge the unqualified waste film, is a problem to be solved. SUMMARY
[0004] The utility model aims at at least solves one of the prior art technical problems. For this purpose, one object of the utility model is to provide a waste film crushing device.
[0005] The technical scheme of the utility model is as follows: a waste film crushing device, characterized in that it comprises:
[0006] The shell is hollow in the inside to form a processing chamber, a vertical partition is arranged in the processing chamber, the partition separates the processing chamber into a crushing chamber on the left side and a reflux chamber on the right side, a return material port is arranged on the upper side of the partition, and a discharge port is arranged on the lower side, the return material port and the discharge port are respectively communicated with the crushing chamber and the reflux chamber, a feeding port is arranged on the top of the crushing chamber, a first discharge port is arranged on the bottom, and a second discharge port is arranged on the right top of the reflux chamber;
[0007] The crushing unit comprises a first driving member and two crushing wheels arranged side by side, the crushing wheels are rotatably arranged in the crushing chamber, and the first driving member is connected with the two crushing wheels to drive the rotation of the crushing wheels;
[0008] The screening unit comprises a screening plate, the screening plate is arranged between the crushing wheels and the second discharge port, the screening plate is higher on the left side and lower on the right side, and the right end of the screening plate is close to the discharge port;
[0009] A return material conveying unit, the return material conveying unit includes a second driving component and a spiral auger, the spiral auger is rotatably disposed in the return chamber, and the second driving component is connected to the spiral auger to drive the spiral auger to rotate;
[0010] A switching valve, comprising a first valve plate, a second valve plate, and a third driving member, wherein the first valve plate is movably disposed at the return port, the second valve plate is movably disposed at the discharge port, and the third driving member is connected to the first valve plate and the second valve plate to drive them to move in opposite directions.
[0011] When the first valve plate moves upward, the second valve plate moves downward, the return port opens, and the second discharge port closes; when the first valve plate moves downward, the second valve plate moves upward, the return port closes, and the second discharge port opens.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This device can perform multiple rounds of crushing and screening of waste plastic film in one go, thereby effectively improving crushing and screening efficiency and facilitating subsequent recycling and processing. By switching the two valve plates of the switching valve, the device can switch between the circulating crushing and screening mode and the final discharge mode, achieving automatic classification and discharge of qualified and unqualified waste film, and finally emptying the waste film material in the shell, preventing material accumulation and facilitating the next use.
[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a cross-sectional view of the device, which is currently in the circulating crushing and screening mode.
[0017] Figure 2 This is a cross-sectional view of the device, which is in its final discharge mode at this time.
[0018] Figure 3 yes Figure 1 A schematic diagram of the middle section structure;
[0019] Figure 4 This is a schematic diagram of a switching valve.
[0020] Figure label:
[0021] 1. Shell; 2. Partition plate; 3. Return port; 4. Discharge port; 5. First discharge outlet; 6. Second discharge outlet; 7. Crushing wheel; 8. Screening plate; 9. Spiral auger; 10. Second motor; 11. First valve plate; 12. Second valve plate; 13. Electric telescopic rod; 14. Support frame; 15. Fixed pulley; 16. Soft rope. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "inner," "outer," "vertical," "circumferential," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] In the description of this utility model, "first feature" and "second feature" may include one or more of the indicated features. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the indicated features.
[0026] like Figures 1-4 The waste film crushing device shown is characterized by comprising: a shell 1, a crushing unit, a screening unit, a return material conveying unit, and a switching valve.
[0027] like Figure 1 and Figure 2 As shown, the interior of the shell 1 is hollow to form a processing chamber. The processing chamber is provided with a vertical partition 2, which divides the processing chamber into a crushing chamber on the left and a reflux chamber on the right. The upper side of the partition 2 is provided with a return port 3, and the lower side is provided with a discharge port 4. The return port 3 and the discharge port 4 are respectively connected to the crushing chamber and the reflux chamber. The top of the crushing chamber is provided with a feeding port, and the bottom is provided with a first discharge port 5. The top right side of the reflux chamber is provided with a second discharge port 6.
[0028] The pulverizing unit includes a first driving component and two pulverizing wheels 7 arranged side by side. The pulverizing wheels 7 are rotatably mounted in the pulverizing chamber. The first driving component is connected to the two pulverizing wheels 7 to drive them to rotate. In a specific configuration, the first driving component includes a first motor. Driven gears are respectively provided on the axles of the two pulverizing wheels 7, and the two driven gears mesh with each other. A driving gear is provided on the motor shaft of the first motor, and the driving gear meshes with one of the driven gears. Thus, the first motor can drive the two pulverizing wheels 7 to rotate, thereby pulverizing the waste film.
[0029] The screening unit includes a screening plate 8, which is located between the crushing wheel 7 and the second discharge outlet 6. The screening plate 8 is higher on the left and lower on the right, and the right end of the screening plate 8 is close to the discharge outlet 4.
[0030] The return material conveying unit includes a second drive unit and a spiral auger 9. The spiral auger 9 is rotatably disposed in the return chamber. The second drive unit is connected to the spiral auger 9 to drive the spiral auger 9 to rotate. The second drive unit includes a second motor 10, which is fixedly disposed at the bottom of the housing 1 and connected to the spiral auger 9, thereby driving the spiral auger 9 to rotate.
[0031] The switching valve includes a first valve plate 11, a second valve plate 12, and a third driving member. The first valve plate 11 is movably positioned at the return port 3, and the second valve plate 12 is movably positioned at the discharge port 4. The third driving member is connected to the first valve plate 11 and the second valve plate 12 to drive them to move in opposite directions. When the first valve plate 11 moves upward, the second valve plate 12 moves downward, the return port 3 opens, and the second discharge port 6 closes; when the first valve plate 11 moves downward, the second valve plate 12 moves upward, the return port 3 closes, and the second discharge port 6 opens.
[0032] The procedure for using this device is as follows:
[0033] Waste film collected from the fields is fed into the crushing chamber through the feeding port. The crushing unit crushes the waste film blocks, which then fall onto the screening plate 8 below. Qualified waste film is filtered out and discharged from the first outlet 5 below. Because the screening plate 8 is higher on the left and lower on the right, and its right end is close to the discharge port 4, unqualified waste film flows into the return chamber through the discharge port 4 and is then transported upwards by the auger 9. At this point, the third drive unit drives the first valve plate 11 to move upwards and the second valve plate 12 to move downwards, opening the return port 3 and closing the second outlet 6. The unqualified waste film transported to the top returns to the crushing chamber through the return port 3 for a new round of crushing and screening.
[0034] By repeating the above process multiple times, the waste film can be fully crushed and screened. After the device has been running for a period of time, the third driving component drives the first valve plate 11 to move downward and the second valve plate 12 to move upward, the return port 3 closes and the second discharge port 6 opens. At this time, the unqualified waste film that still cannot pass the screening will be transported to the top by the screw conveyor 9 and discharged from the shell 1 from the second discharge port 6, thereby emptying the waste film material in the shell 1 for the next use.
[0035] Therefore, this device can perform multiple rounds of crushing and screening of waste plastic film at one time, thereby effectively improving crushing and screening efficiency and facilitating subsequent recycling and processing. By switching the two valve plates of the switching valve, the device can switch between the circulating crushing and screening mode and the final discharge mode, achieving automatic classification and discharge of qualified and unqualified waste film, and finally emptying the waste film material in the shell 1, preventing material accumulation and facilitating the next use.
[0036] In a further configuration, hoppers are installed at the feeding port and the second outlet, totaling six locations. Figure 1 As shown, the bottom wall of the crushing chamber is a sloping wall with the left side lower than the right side. The bottom of the left side wall of the crushing chamber is provided with the first row outlet 5. After the qualified waste film after screening falls onto the bottom wall of the crushing chamber, it will be automatically discharged from the first row outlet 5.
[0037] like Figure 3 andFigure 4 As shown, the third driving component includes an electric telescopic rod 13, a bracket 14, a fixed pulley 15, and a soft rope 16. The return port 3 and the discharge port 4 both extend upwards to the top of the housing 1. The electric telescopic rod 13 and the bracket 14 are both fixedly mounted on the top of the housing 1. The electric telescopic rod 13 is located directly above the first valve plate 11, and the bottom of the electric telescopic rod 13 is fixedly connected to the first valve plate 11. The bracket 14 is located between the first valve plate 11 and the second valve plate 12. The bracket 14 is equipped with a fixed pulley 15. One end of the soft rope 16 is connected to the top of the first valve plate 11, and the other end passes around the fixed pulley 15 and connects downwards to the top of the second valve plate 12. Therefore, when the electric telescopic rod 13 extends or retracts, it can drive the first valve plate 11 to move up and down. The first valve plate 11 and the second valve plate 12 are connected by a soft rope 16. When the first valve plate 11 moves downward, the soft rope 16 pulls the second valve plate 12 upward. When the first valve plate 11 moves upward, the second valve plate 12 moves downward under its own weight, thereby realizing the opposite movement of the first valve plate 11 and the second valve plate 12.
[0038] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A waste film pulverizing device characterized by comprising: The utility model provides a kind of processing device, including: Shell, the shell interior hollow formation processing chamber is equipped with vertical partition in the processing chamber, the partition separates the processing chamber into left side's crushing chamber and right side's reflux chamber, the upper side of the partition is equipped with back material port, the lower side is equipped with discharge port, the back material port and discharge port are communicated with the crushing chamber and reflux chamber respectively, the top of the crushing chamber is equipped with feeding port, the bottom is equipped with first discharge port, the right side top of the reflux chamber is equipped with second discharge port; The crushing unit includes a first driving member and two side-by-side arranged crushing wheels, the crushing wheels are rotatably arranged in the crushing chamber, and the first driving member is connected with the two crushing wheels to drive the crushing wheels to rotate; The screening unit includes a screening plate, the screening plate is arranged between the crushing wheels and the second discharge port, the screening plate is high on the left and low on the right, and the right end of the screening plate is close to the discharge port; The back material conveying unit includes a second driving member and a spiral auger, the spiral auger is rotatably arranged in the reflux chamber, and the second driving member is connected with the spiral auger to drive the spiral auger to rotate; The switching valve includes a first valve plate, a second valve plate and a third driving member, the first valve plate is movably arranged at the back material port, the second valve plate is movably arranged at the discharge port, and the third driving member is connected with the first valve plate and the second valve plate to drive them to move in opposite directions; When the first valve plate moves upward, the second valve plate moves downward, the back material port is opened, and the second discharge port is closed; when the first valve plate moves downward, the second valve plate moves upward, the back material port is closed, and the second discharge port is opened.
2. The waste film shredding apparatus according to claim 1, wherein The bottom wall of the crushing chamber is a left-low right-high inclined wall, and the left side wall of the crushing chamber is provided with the first discharge port at the bottom.
3. The waste film shredding apparatus according to claim 1, wherein The first driving member includes a first motor, a driven gear is arranged on the axle of each crushing wheel, the two driven gears are engaged, a driving gear is arranged on the motor shaft of the first motor, and the driving gear is engaged with one of the driven gears.
4. The waste film shredding apparatus according to claim 1, wherein The second driving member includes a second motor, which is fixedly arranged at the bottom of the shell and connected with the spiral auger.
5. The waste film shredding apparatus according to claim 1, wherein The third driving member includes an electric telescopic rod, a bracket, a fixed pulley and a soft rope, the back material port and the discharge port both penetrate upward to the top of the shell, the electric telescopic rod and the bracket are both fixedly arranged at the top of the shell, the electric telescopic rod is located directly above the first valve plate, the bottom of the electric telescopic rod is fixedly connected with the first valve plate, the bracket is located between the first valve plate and the second valve plate, the fixed pulley is arranged on the bracket, one end of the soft rope is connected with the top of the first valve plate, and the other end passes through the fixed pulley downward and is connected with the top of the second valve plate.
Citation Information
Patent Citations
Recycling smashing device for agricultural waste films
CN108789947A
Waste environment-friendly mulching film recycling and smashing device
CN113977813A