Dust collection device for knitted garment production

By designing a dust collection device for the frame, workbench, and valve switch assembly in knitwear production, the problems of frequent disassembly and dust spread in existing dust collection devices are solved, achieving efficient dust removal and improved production efficiency.

CN223656958UActive Publication Date: 2025-12-12GUANGDONG CHUNMU CLOTHING CO LTD
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Patent Information

Application Number
CN202423311292.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-12
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In the current knitwear production process, the dust collection device needs to be frequently disassembled and reinstalled when changing positions, which affects production efficiency and dust can easily spread, endangering the health of workers.

Method used

A dust collection device was designed, comprising a frame, a workbench, a vacuum cleaner, and a valve switch assembly. By setting multiple assembly ports and support plates on the workbench, combined with the valve switch assembly, the vacuum cleaner can be quickly opened and closed, adapting to changes in workstations, improving production efficiency, and preventing dust diffusion through a sealing structure.

Benefits of technology

This eliminates the need to move or reinstall the vacuuming device when changing workstations, improving production efficiency, ensuring a clean working environment and ease of operation, and protecting the health of employees.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dust collection device for knitted garment production. A workbench and a dust collector are fixedly installed on a rack, the workbench is provided with an assembly opening, a bearing plate is fixedly installed at the assembly opening, a dust collection funnel is fixedly installed at the bottom of the bearing plate, the bearing plate is provided with a first assembly hole, and a valve switch assembly is fixedly installed in the first assembly hole. The valve switch assembly comprises a valve body and a valve block, the valve block is provided with a dust collection hole, a second assembly hole and an assembly seat, a valve opening button is fixedly installed on the valve block, and a valve closing button is fixedly installed on the assembly seat. During operation, a user presses the valve opening button to open the valve switch assembly at the corresponding position according to the position of a station, dust collection negative pressure generated by the dust collector adsorbs and removes dust and the like on the workbench, when the user changes the station, the valve switch assembly at the current station is closed through the valve closing button, then the valve switch assembly at the corresponding station is opened, and the dust collection negative pressure is generated. Stations can be quickly replaced, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of knitted garment production technology, specifically relating to a dust collection device for knitted garment production. Background Technology

[0002] Knitted garments are a type of clothing made from knitted fabrics, including but not limited to knitted underwear, outerwear, gloves, and socks. These garments can be made by hand-knitting pieces and then sewing them together, or by first knitting the fabric into greige and then cutting and sewing it. Compared to traditional machine-knitted garments, knitted garments are known for their soft texture, good drape, wrinkle resistance, breathability, and superior stretch and elasticity, making them more form-fitting and comfortable for the wearer.

[0003] During the production of knitted garments, workers inevitably generate dust, loose threads, and fine lint due to their constant contact with the fabric. These impurities not only gradually disperse into the surrounding air, reducing air quality, but can also be inhaled by workers, posing a threat to their respiratory health. Therefore, implementing effective cleaning and filtration measures is crucial to protecting worker health and improving air quality in the production environment.

[0004] Chinese utility model patent CN222049540U discloses a dust collection device for knitted garment production, comprising: an operating table frame, supports at the four lower corners of the operating table frame, a vacuum cleaner body at the rear end of the operating table frame, casters at the four lower corners of the vacuum cleaner body, an air vent at the left end of the vacuum cleaner body, and a connecting pipe at the upper end of the vacuum cleaner body. This utility model uses a extraction mechanism to quickly remove dust collected within the vacuum cleaner body, and the dust collection box has a large storage space for easy extraction. A rotating clamping mechanism quickly fixes the clamping blocks to the upper rear end of the operating table frame, facilitating the subsequent positioning of the connecting pipe on the first and second clamping blocks. The device effectively collects and processes dust in the workspace, effectively preventing its impact on the health of workers, and offers good flexibility. However, it requires frequent disassembly and reassembly when changing positions, and the device is quite inconvenient when installed on the side of the operating table. Utility Model Content

[0005] The purpose of this invention is to provide a dust collection device for knitted garment production, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust collection device for knitted garment production, comprising a frame, on which a workbench and a vacuum cleaner are fixedly mounted. The workbench has an assembly port, on which a support plate is fixedly mounted. A dust collection funnel is fixedly mounted at the bottom of the support plate. The dust collection funnel is connected to the vacuum cleaner via a pipe. The support plate has multiple first assembly holes, on which a valve switch assembly is fixedly mounted. The valve switch assembly includes a valve body and a valve plate. The valve plate is movably mounted on the valve body via a connecting rod. A top block is fixedly mounted at the end of the connecting rod via bolts. The top block elastically abuts against the valve plate via a first spring. The valve body has a dust collection hole, a second assembly hole, and an assembly seat. An open valve button is fixedly mounted on the valve plate, and a close valve button is fixedly mounted on the assembly seat.

[0007] Preferably, the mounting base is connected to the second mounting hole through a sliding hole, the valve closing button includes a button cover, a pin, and a second spring, the pin elastically abuts against the mounting base through the second spring, the pin is movably inserted into the sliding hole, the pin is provided with a handle, the button cover is provided with a sliding opening, and the handle is located in the sliding opening.

[0008] Preferably, the valve plate is fixedly mounted with a silicone ring.

[0009] Preferably, the support plate is sealed to the dust collection funnel by a sealing gasket.

[0010] Preferably, the inner wall of the first assembly hole is provided with an annular rib, and the valve body is provided with an annular groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] The workbench of this utility model has an assembly port, on which a support plate is fixedly installed. A dust collection funnel is fixedly installed at the bottom of the support plate, and the dust collection funnel is connected to a vacuum cleaner through a pipe. The support plate has multiple first assembly holes, on which valve switch assemblies are fixedly installed. During operation, the vacuum cleaner is started, and the user opens the corresponding valve switch assembly by pressing the valve opening button according to the workstation position. The suction negative pressure generated by the vacuum cleaner passes through the workbench of the valve switch assembly, adsorbing and removing dust, lint, and other impurities on the workbench. When changing workstations, the user closes the valve switch assembly of the current workstation by pressing the valve closing button, and then opens the valve switch assembly of the corresponding workstation, quickly completing the workstation change and improving production efficiency. Attached Figure Description

[0013] Figure 1 This is a structural view of the present invention.

[0014] Figure 2 This is the first perspective structural view of the interior of this utility model.

[0015] Figure 3 This is the second perspective structural view of the interior of this utility model.

[0016] Figure 4 This is an enlarged structural view of the bearing plate of this utility model.

[0017] Figure 5 This is the first perspective structural view of the valve switch assembly of this utility model.

[0018] Figure 6 This is a second perspective structural view of the valve switching assembly of this utility model.

[0019] Figure 7 This is a cross-sectional structural view of the valve switching assembly of this utility model.

[0020] The diagram is labeled as follows: 1. Frame; 2. Workbench; 3. Vacuum cleaner; 4. Assembly port; 5. Support plate; 6. Dust collection funnel; 7. Pipe; 8. First assembly hole; 9. Valve switch assembly; 10. Valve body; 11. Valve plate; 12. Connecting rod; 13. Bolt; 14. Top block; 15. First spring; 16. Dust suction hole; 17. Second assembly hole; 18. Assembly seat; 19. Open valve button; 20. Close valve button; 21. Slide hole; 22. Button cover; 23. Pin; 24. Second spring; 25. Handle; 26. Slide port; 27. Silicone ring; 28. Sealing gasket; 29. ​​Annular rib; 30. Annular groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1:

[0023] like Figures 1-7As shown, the present invention provides a dust collection device for knitted garment production, including a frame 1, on which a workbench 2 and a vacuum cleaner 3 are fixedly installed. The workbench 2 is provided with an assembly port 4, on which a support plate 5 is fixedly installed. A dust collection funnel 6 is fixedly installed at the bottom of the support plate 5. The dust collection funnel 6 is connected to the vacuum cleaner 3 through a pipe 7. The support plate 5 is provided with multiple first assembly holes 8, on which a valve switch assembly 9 is fixedly installed. The valve switch assembly 9 includes a valve body 10 and a valve plate 11. The valve plate 11 is movably installed on the valve body 10 through a connecting rod 12. A top block 14 is fixedly installed at the end of the connecting rod 12 through a bolt 13. The top block 14 elastically abuts against the valve plate 11 through a first spring 15. The valve body 10 is provided with a dust collection hole 16, a second assembly hole 17 and an assembly seat 18. An open valve button 19 is fixedly installed on the valve plate 11, and a close valve button 20 is fixedly installed on the assembly seat 18. The mounting base 18 is connected to the second mounting hole 17 via the sliding hole 21. The valve closing button 20 includes a button cover 22, a pin 23, and a second spring 24. The pin 23 elastically abuts against the mounting base 18 via the second spring 24. The pin 23 is movably inserted into the sliding hole 21. The pin 23 has a handle 25, and the button cover 22 has a sliding opening 26. The handle 25 is located inside the sliding opening 26. A silicone ring 27 is fixedly installed on the valve plate 11. The support plate 5 is sealed to the dust collection funnel 6 via a sealing gasket 28. The inner wall of the first mounting hole 8 has an annular rib 29, and the valve body 10 has an annular groove 30.

[0024] Through the above technical solution, the workbench 2 of this utility model is provided with an assembly port 4, and a support plate 5 is fixedly installed on the assembly port 4. A dust collection funnel 6 is fixedly installed at the bottom of the support plate 5. The dust collection funnel 6 is connected to the vacuum cleaner 3 through a pipe 7. The support plate 5 is provided with multiple first assembly holes 8, and a valve switch assembly 9 is fixedly installed on the first assembly holes 8. During operation, the vacuum cleaner 3 is started. According to the work position, the user opens the valve switch assembly 9 at the corresponding position by pressing the valve opening button 19. The suction negative pressure generated by the vacuum cleaner 3 passes through the valve switch assembly 9 on the workbench 2, adsorbing and removing dust, lint, and other impurities on the workbench 2. When changing work positions, the user closes the valve switch assembly 9 at the current work position by pressing the valve closing button 20, and then opens the valve switch assembly 9 at the corresponding work position, quickly completing the work position change and improving production efficiency.

[0025] Example 2:

[0026] like Figures 1-7As shown, this embodiment provides a dust collection device for knitted garment production, whose main structure includes a frame 1, a workbench 2, and a vacuum cleaner 3. The frame 1 serves as the supporting structure for the entire device, ensuring its stability in the production environment. The workbench 2 is fixedly mounted on the frame 1 and is designed to hold various materials and tools used in knitted garment production. The vacuum cleaner 3 is also fixedly mounted on the frame 1 and is connected to a dust collection funnel 6 via a pipe 7, responsible for generating and maintaining negative pressure within the system.

[0027] The workbench 2 is equipped with multiple assembly ports 4, each with a fixed support plate 5. A dust collection funnel 6 is fixedly installed at the bottom of the support plate 5 to ensure effective collection of dust and thread ends generated during production. The dust collection funnel 6 is connected to the vacuum cleaner 3 via a pipe 7, forming a complete dust collection system.

[0028] The support plate 5 has multiple first mounting holes 8, and a valve switch assembly 9 is fixedly installed in each mounting hole. The valve switch assembly 9 includes a valve body 10 and a valve plate 11. The valve body 10 is movably mounted with the valve plate 11 via a connecting rod 12. A top block 14 is fixedly installed at the end of the connecting rod 12 via bolts 13. The top block 14 elastically abuts against the valve plate 11 via a first spring 15 to ensure that the valve plate 11 can automatically close when no force is applied.

[0029] The valve body 10 is designed with a dust suction hole 16, a second mounting hole 17, and a mounting base 18. The dust suction holes 16 are symmetrically arranged on the valve body 10 and are used to connect to the dust suction holes 16 on the surface of the workbench 2. The vacuum cleaner 3 sucks up dust through the dust suction holes 16. The second mounting hole 17 is used to install the valve opening button 19, which is fixedly installed on the valve plate 11, allowing the operator to easily open or close the vacuuming device as needed. The mounting base 18 is fixedly installed with the valve closing button 20, ensuring quick operation when the valve needs to be closed.

[0030] When the vacuum cleaner 3 is started, a continuous negative pressure is generated within the system. The operator presses the corresponding valve opening button 19 according to the current workstation position, causing the valve plate 11 to open. The negative pressure is then transmitted through the suction holes 16 to the suction holes 16 on the surface of the workbench 2. Dust and fine impurities such as lint on the workbench 2 are sucked into the dust collection funnel 6 and enter the vacuum cleaner 3 through the pipe 7, achieving efficient dust removal. When a workstation needs to be changed, the operator simply presses the valve closing button 20 of the current workstation to close the valve and opens the corresponding valve at the new workstation, completing the workstation switch without needing to move or reinstall the vacuuming device, greatly improving production efficiency and operational convenience.

[0031] Example 3:

[0032] This embodiment further optimizes the structure and operation of the mounting base 18 and the valve closing button 20 based on embodiment two. The mounting base 18 is electrically connected to the second mounting hole 17 through the sliding hole 21, ensuring that the valve plate 11 can move smoothly during opening and closing. The valve closing button 20 includes a button cover 22, a pin 23, and a second spring 24. The button cover 22, as an externally visible operating part, protects the internal structure of the valve closing button 20 from the intrusion of dust and impurities.

[0033] The pin 23 elastically abuts against the mounting base 18 via the second spring 24. The pin 23 is movably inserted through the sliding hole 21, allowing for flexible operation. When the valve needs to be closed, the operator pushes the handle 25, moving the pin 23 within the sliding hole 21, releasing the valve button, and subsequently operating the valve plate 11 to close the suction port 16, cutting off the negative pressure channel and stopping the suction function. The button cover 22 has a sliding opening 26, within which the handle 25 is located, ensuring flexible operation when the operator pushes the handle 25.

[0034] Example 4:

[0035] Based on Embodiment 2, the sealing structure of the valve plate 11 was further optimized. A silicone ring 27 is fixedly installed on the valve plate 11, surrounding the periphery of the valve plate 11, enhancing the sealing effect between the valve plate 11 and the valve body 10. The silicone material has good elasticity and wear resistance, and can maintain stable sealing performance during frequent opening and closing operations of the valve plate 11.

[0036] When the valve plate 11 is closed, the silicone ring 27 is in full contact with the sealing surface of the valve body 10, forming a tight seal. At the same time, the elastic properties of the silicone ring 27 allow the valve plate 11 to move flexibly when subjected to the force of the connecting rod 12 and the top block 14, and to quickly rebound to the closed position after the force is released, ensuring reliable valve closure.

[0037] Example 5:

[0038] This embodiment further optimizes the sealing connection structure between the support plate 5 and the dust collection funnel 6, based on embodiment two. The support plate 5 is sealed to the dust collection funnel 6 by a sealing gasket 28, which covers the contact surface between the support plate 5 and the dust collection funnel 6 to ensure airtightness between them.

[0039] The sealing gasket 28 is made of a highly elastic material, which can effectively fill the tiny gaps between the support plate 5 and the dust collection funnel 6, preventing air leakage or dust from escaping from the connection. The sealing gasket 28 not only maintains a negative pressure environment within the system during production, but also prevents external dust from drifting to the outside through the connection, improving dust collection efficiency and the cleanliness of the working environment.

[0040] Example 6:

[0041] Based on Embodiment 2, this embodiment further optimizes the mating structure between the annular rib 29 on the inner wall of the first assembly hole 8 and the annular groove 30 on the valve body 10. The inner wall of the first assembly hole 8 of the support plate 5 is provided with an annular rib 29, and the valve body 10 is provided with an annular groove 30. This structural design ensures that the valve body 10 can be firmly and stably fixed when installed into the first assembly hole 8.

[0042] When the valve body 10 is inserted into the first mounting hole 8, the annular rib 29 and the annular groove 30 cooperate to lock the position of the valve body 10, preventing the valve body 10 from shifting or loosening due to vibration or other external forces during operation. The cooperation between the annular rib 29 and the annular groove 30 not only improves the connection strength between the valve body 10 and the support plate 5, but also simplifies the installation and disassembly process of the valve switch assembly 9, facilitating daily maintenance and replacement.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0044] The above description is only used to illustrate the technical solution of this utility model and is not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.

Claims

1. A dust collection device for knitted garment production, comprising a frame, wherein a workbench and a vacuum cleaner are fixedly mounted on the frame, characterized in that, The workbench is provided with an assembly port, on which a support plate is fixedly installed. A dust collection funnel is fixedly installed at the bottom of the support plate. The dust collection funnel is connected to the vacuum cleaner through a pipe. The support plate is provided with multiple first assembly holes, on which a valve switch assembly is fixedly installed. The valve switch assembly includes a valve body and a valve plate. The valve plate is movably installed on the valve body through a connecting rod. A top block is fixedly installed at the end of the connecting rod by bolts. The top block elastically abuts against the valve plate through a first spring. The valve body is provided with a dust suction hole, a second assembly hole, and an assembly seat. An open valve button is fixedly installed on the valve plate, and a close valve button is fixedly installed on the assembly seat.

2. A dust collection device for knitted garment production according to claim 1, characterized in that, The mounting base is connected to the second mounting hole through a sliding hole. The valve closing button includes a button cover, a pin, and a second spring. The pin elastically abuts against the mounting base through the second spring. The pin is movably inserted into the sliding hole. The pin is provided with a handle. The button cover is provided with a sliding opening. The handle is located in the sliding opening.

3. A dust collection device for knitted garment production according to claim 1, characterized in that, The valve plate is fixedly installed with a silicone ring.

4. A dust collection device for knitted garment production according to claim 1, characterized in that, The support plate is sealed to the dust collection funnel via a sealing gasket.

5. A dust collection device for knitted garment production according to claim 1, characterized in that, The inner wall of the first assembly hole is provided with an annular rib, and the valve body is provided with an annular groove.

Citation Information

Patent Citations

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    CN222049540U