Product crush-proof detection equipment

Abstract

The utility model discloses and provides an anti-crush detection device which is simple in structure, convenient to operate and capable of adapting to detection requirements of products of different specifications, and the detection device not only overcomes the defects in the prior art, improves the detection precision and efficiency, but also reduces the use cost. By adopting the modular design, the equipment can easily adapt to the detection requirements of products of different specifications, so that the product detection requirements of modern industry on high precision, high efficiency and low cost are met, and the equipment comprises an electric cabinet, a dynamic detection module, a carrier plate supporting assembly and a carrier plate module, the dynamic detection module and the carrier plate supporting assembly are both matched on the electric cabinet in a limiting mode, the carrier plate module is matched on the carrier plate supporting assembly in a limiting mode, a plurality of product elements are evenly matched in the carrier plate module in a limiting mode, and the dynamic detection module is matched with a plurality of to-be-detected products which are matched on the carrier plate module in a limiting mode in a scanning mode. The device is applied to the field of product detection.

Description

TECHNICAL FIELD

[0001] The utility model is applied to product detection field, especially relates to a product anti -bruising detection equipment. BACKGROUND

[0002] In the existing product detection field, especially for the product detection that needs to prevent bruising, the traditional detection method often has many deficiencies. For example, some detection methods may not accurately detect the slight bruising of the product, leading to defective products flowing into the market, affecting product quality and user experience. In addition, the traditional detection method is usually inefficient and requires a large amount of manual participation, which undoubtedly increases the production cost and reduces the detection efficiency.

[0003] In addition, with the acceleration of industrialization and the continuous development of automation technology, the requirements for product detection are becoming higher and higher. The traditional detection method has been unable to meet the needs of modern industry for high precision and high efficiency. Especially in some industries with extremely high requirements for product quality, such as electronics, automobiles, aerospace, etc., the traditional detection method is even more inadequate.

[0004] In order to solve the above problems, people began to explore new detection technology. Among them, laser scanning detection technology has attracted attention because of its high precision, non-contact measurement and other advantages. However, the existing laser scanning detection equipment is often complex in structure and difficult to operate, and needs to customize detection modules for different specifications of products, which undoubtedly increases the use cost and maintenance difficulty of the equipment.

[0005] Therefore, based on the above problems, it is particularly important to design a simple structure, easy to operate, and can adapt to different specifications of product detection requirements of anti -bruising detection equipment. The detection equipment not only overcomes the shortcomings of the prior art, improves the detection precision and efficiency, but also reduces the use cost of the anti -bruising detection equipment. By adopting modular design, the equipment can easily adapt to the detection requirements of different specifications of products, so as to meet the requirements of modern industry for high precision, high efficiency and low cost of product detection, which can well solve the above problems. SUMMARY

[0006] The utility model solves the technical problem that the prior art is overcome, designs a simple structure, easy to operate, and can adapt to different specifications of product detection requirements of anti -bruising detection equipment. The detection equipment not only overcomes the shortcomings of the prior art, improves the detection precision and efficiency, but also reduces the use cost of the anti -bruising detection equipment. By adopting modular design, the equipment can easily adapt to the detection requirements of different specifications of products, so as to meet the requirements of modern industry for high precision, high efficiency and low cost of product detection.

[0007] The utility model adopts the technical scheme: the utility model discloses an electric control box, dynamic detection module, load plate support subassembly and load plate module, the dynamic detection module with load plate support subassembly all limit cooperation on electric control box, load plate module limit cooperation on load plate support subassembly, even limit cooperation in load plate module of a plurality of product elements, dynamic detection module and limit cooperation on load plate module of a plurality of products to be measured scanning cooperation. Therefore, the electric control box plays the role of supporting and fixing and action control for the dynamic detection module, so that the dynamic detection module can be stably scanned with the product to be measured, the dynamic detection module plays the role of supporting for the load plate support subassembly, the load plate support subassembly plays the role of supporting and limiting for the load plate module, and the load plate module plays the role of limiting for the products to be measured, and simultaneously, the load plate module is modularly designed, when different products need to be detected, only different load plate modules need to be replaced, and different products can be tested.

[0008] Further, the electric control box includes a box body, an electric control board assembly, a limiting assembly and a nitrogen spring, the electric control board assembly, the limiting assembly and the nitrogen spring are arranged in the box body, the electric control board assembly is matched with the dynamic detection module, the load plate support assembly is limited matched on the nitrogen spring, and the dynamic detection module is limited matched with the box body through the limiting assembly.

[0009] Further, the dynamic detection module includes a large base plate, a pair of slide rails, a rodless cylinder, an assembly connecting block, a laser emission end assembly and a laser receiving end assembly, a pair of the slide rails are respectively fixed matched on the left and right ends of the top surface of the large base plate, the rodless cylinder is fixed matched on the bottom surface of the large base plate, the movable end of the rodless cylinder is connected matched with the assembly connecting block, the laser emission end assembly and the laser receiving end assembly are connected matched in sequence through the assembly connecting block, and the laser emission end assembly and the laser receiving end assembly are respectively slidably matched with a pair of the slide rails.

[0010] Further, the limiting assembly includes a plurality of hinges, a pair of buckles and a pair of barbs, the two ends of the plurality of hinges are respectively fixed matched with the box body and the dynamic detection module, the dynamic detection module is flip matched with the box body through the hinges, a pair of the barbs are respectively fixed matched on the left and right sides of the dynamic detection module, a pair of the buckles are respectively fixed matched on the left and right sides of the box body, and the buckles are limited matched with the barbs.

[0011] Further, handles are arranged on the left and right sides of the box body, and a plurality of rubber pads are arranged on the bottom surface of the box body.

[0012] Further, the carrier plate supporting assembly comprises a pair of supporting blocks, a small base plate, a plurality of coarse positioning blocks and a plurality of positioning pins, the pair of supporting blocks are limitingly matched on the large base plate, the pair of supporting blocks are connected and matched with the left and right sides of the small base plate, the plurality of coarse positioning blocks and the plurality of positioning pins are uniformly fixed and matched on the small base plate, the plurality of coarse positioning blocks are limitingly matched with the carrier plate module, and the plurality of positioning pins are limitingly matched with the carrier plate module.

[0013] Further, the laser emission end assembly comprises an emission end base, a first fixing block, an emission end Z-axis adjusting micrometer and a laser sensor emission end, the emission end base is slidably matched with the slide rail, the emission end Z-axis adjusting micrometer is fixedly matched with the emission end base through the first fixing block, and the laser sensor emission end is limitingly matched with the movable end of the emission end Z-axis adjusting micrometer; the laser receiving end assembly comprises a receiving end base, a second fixing block, a receiving end Z-axis adjusting micrometer, a receiving end Y-axis adjusting micrometer and a laser sensor receiving end, the receiving end base is slidably matched with the slide rail, the receiving end Y-axis adjusting micrometer is fixedly matched with the receiving end base, the second fixing block is fixedly matched with the movable end of the receiving end Y-axis adjusting micrometer, the receiving end Z-axis adjusting micrometer is fixedly matched with the second fixing block, and the laser sensor receiving end is limitingly matched with the movable end of the receiving end Z-axis adjusting micrometer.

[0014] Further, the carrier plate module comprises a cover plate and a limiting carrier plate, the limiting carrier plate is limitingly matched with the small base plate through the plurality of coarse positioning blocks, a plurality of limiting grooves are arranged on the limiting carrier plate, a plurality of products to be measured are limitingly matched with the limiting carrier plate through the limiting grooves, a plurality of limiting profiled protrusions are arranged on the bottom surface of the cover plate, the cover plate is limitingly matched with the limiting carrier plate, and the limiting profiled protrusions are matched with the top surfaces of the products to be measured. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a structural view of the utility model;

[0016] Figure 2 is an exploded structural view of the utility model;

[0017] Figure 3 is a structural view of the electric control box;

[0018] Figure 4 is a structural view of the dynamic detection module;

[0019] Figure 5 is a structural view of the carrier plate supporting assembly;

[0020] Figure 6 is an exploded structural view of the carrier plate module;

[0021] Figure 7 is a structural view of the laser transmitting end assembly;

[0022] Figure 8 is a structural view of the laser receiving end assembly. DETAILED DESCRIPTION

[0023] As Figures 1 to 2 shown, in this embodiment, the utility model includes electric control box 1, dynamic detection module 2, carrier plate support assembly 3 and carrier plate module 4, the dynamic detection module 2 and the carrier plate support assembly 3 are both limit cooperation in electric control box 1, the carrier plate module 4 is limit cooperation in carrier plate support assembly 3, several product elements are evenly limit cooperation in carrier plate module 4, the dynamic detection module 2 and limit cooperation in carrier plate module 4 several products to be measured 5 scanning cooperation.It can be seen that electric control box 1 plays the role of supporting and fixing and action control for dynamic detection module 2, so that dynamic detection module 2 can be stably scanned with the product to be measured 5, dynamic detection module 2 plays the role of supporting for carrier plate support assembly 3, carrier plate support assembly 3 plays the role of supporting and limiting for carrier plate module 4, carrier plate module 4 plays the role of limiting for several products to be measured 5, at the same time, carrier plate module 4 is modular design, when different products need to be detected, only need to replace different carrier plate module 4, and different products can be tested.

[0024] As Figure 3 shown, in this embodiment, electric control box 1 includes box body 10, electric control board assembly 11, limiting assembly and nitrogen spring 12, electric control board assembly 11, limiting assembly and nitrogen spring 12 are all arranged in box body 10, electric control board assembly 11 cooperates with dynamic detection module 2, carrier plate support assembly 3 is limit cooperation in nitrogen spring 12, dynamic detection module 2 is limit cooperation in box body 10 through limiting assembly.It can be seen that box body 10 plays the role of supporting and fixing for electric control board assembly 11, limiting assembly and nitrogen spring 12, electric control board assembly 11 plays the role of action logic control for dynamic detection module 2, limiting assembly plays the role of limit cooperation in box body 10 for dynamic detection module 2, nitrogen spring 12 plays the role of supporting and buffering for dynamic detection module 2.

[0025] As Figure 4As shown in the embodiment, the dynamic detection module 2 comprises a large base plate 20, a pair of slide rails 21, a rodless cylinder 22, an assembly connecting block 23, a laser emitting end assembly 24 and a laser receiving end assembly 25. The pair of slide rails 21 are fixedly connected to the left and right ends of the top surface of the large base plate 20 respectively. The rodless cylinder 22 is fixedly connected to the bottom surface of the large base plate 20. The movable end of the rodless cylinder 22 is connected to the assembly connecting block 23. The laser emitting end assembly 24 and the laser receiving end assembly 25 are connected to the assembly connecting block 23 in sequence. The laser emitting end assembly 24 and the laser receiving end assembly 25 are slidably connected to the pair of slide rails 21 respectively. Therefore, the large base plate 20 supports and fixes the pair of slide rails 21 and the rodless cylinder 22. The slide rails 21 slide and guide the laser emitting end assembly 24 and the laser receiving end assembly 25. The assembly connecting block 23 connects the laser emitting end assembly 24 and the laser receiving end assembly 25. The rodless cylinder 22 drives the assembly connecting block 23 to move the laser emitting end assembly 24 and the laser receiving end assembly 25. The laser emitting end assembly 24 and the laser receiving end assembly 25 scan and detect the to-be-detected products 5. When the to-be-detected products 5 are not placed correctly, an alarm is triggered, and the operator adjusts the posture of the to-be-detected products 5.

[0026] As Figure 3 shown in the embodiment, the limiting assembly comprises a plurality of hinges 13, a pair of buckles 14 and a pair of barbs 15. The two ends of the hinges 13 are fixedly connected to the box body 10 and the dynamic detection module 2 respectively. The dynamic detection module 2 is flip-connected to the box body 10 through the hinges 13. The pair of barbs 15 are fixedly connected to the left and right sides of the dynamic detection module 2 respectively. The pair of buckles 14 are fixedly connected to the left and right sides of the box body 10 respectively. The buckles 14 are limitingly connected to the barbs 15. Therefore, the hinges 13 enable the dynamic detection module 2 to flip with the box body 10. The dynamic detection module 2 supports and fixes the pair of barbs 15. The box body 10 supports and fixes the pair of buckles 14. The buckles 14 are limitingly connected to the barbs 15, so that the dynamic detection module 2 is limitingly connected to the box body 10.

[0027] As Figure 3As shown in the embodiment, the box 10 is provided with a handle 16 on the left and right sides, and a plurality of rubber pads on the bottom surface. Thus, the box 10 supports and fixes the handle 16 and the rubber pads, the handle facilitates the operator to carry and transport, and the rubber pads absorb and disperse the vibration energy, reducing the risk of damage to the box and its internal items.

[0028] As shown in the embodiment, the box 10 is provided with a handle 16 on the left and right sides, and a plurality of rubber pads on the bottom surface. Thus, the box 10 supports and fixes the handle 16 and the rubber pads, the handle facilitates the operator to carry and transport, and the rubber pads absorb and disperse the vibration energy, reducing the risk of damage to the box and its internal items. Figure 5 As shown in the embodiment, the box 10 is provided with a handle 16 on the left and right sides, and a plurality of rubber pads on the bottom surface. Thus, the box 10 supports and fixes the handle 16 and the rubber pads, the handle facilitates the operator to carry and transport, and the rubber pads absorb and disperse the vibration energy, reducing the risk of damage to the box and its internal items. As shown in the embodiment, the box 10 is provided with a handle 16 on the left and right sides, and a plurality of rubber pads on the bottom surface. Thus, the box 10 supports and fixes the handle 16 and the rubber pads, the handle facilitates the operator to carry and transport, and the rubber pads absorb and disperse the vibration energy, reducing the risk of damage to the box and its internal items.

[0029] As shown in the embodiment, the box 10 is provided with a handle 16 on the left and right sides, and a plurality of rubber pads on the bottom surface. Thus, the box 10 supports and fixes the handle 16 and the rubber pads, the handle facilitates the operator to carry and transport, and the rubber pads absorb and disperse the vibration energy, reducing the risk of damage to the box and its internal items. Figure 7 and Figure 8As shown, in the embodiment, the laser emitting end assembly 24 comprises an emitting end base 240, a first fixing block 241, an emitting end Z-axis adjusting micrometer 242 and a laser sensor emitting end 243, the emitting end base 240 is in sliding fit with the slide rail 21, the emitting end Z-axis adjusting micrometer 242 is in fixed fit with the emitting end base 240 through the first fixing block 241, the laser sensor emitting end 243 is in limit fit at the movable end of the emitting end Z-axis adjusting micrometer 242, the laser receiving end assembly 25 comprises a receiving end base 250, a second fixing block 251, a receiving end Z-axis adjusting micrometer 252, a receiving end Y-axis adjusting micrometer 253 and a laser sensor receiving end 254, the receiving end base 250 is in sliding fit with the slide rail 21, the receiving end Y-axis adjusting micrometer 253 is in fixed fit on the receiving end base 250, the second fixing block 251 is in fixed fit at the movable end of the receiving end Y-axis adjusting micrometer 253, the receiving end Z-axis adjusting micrometer 252 is in fixed fit on the second fixing block 251, the laser sensor receiving end 254 is in limit fit at the movable end of the receiving end Z-axis adjusting micrometer 252. As can be seen, the emitting end base 240 plays a supporting and fixing role for the first fixing block 241, the first fixing block 241 plays a supporting and fixing role for the emitting end Z-axis adjusting micrometer 242, the emitting end Z-axis adjusting micrometer 242 plays a fixing and position adjusting role for the laser sensor emitting end 243, the receiving end base 250 plays a supporting and fixing role for the receiving end Y-axis adjusting micrometer 253, the receiving end Y-axis adjusting micrometer 253 plays a fixing and position adjusting role for the second fixing block 251, the second fixing block 251 plays a supporting and fixing role for the receiving end Z-axis adjusting micrometer 252, the receiving end Z-axis adjusting micrometer 252 plays a fixing and position adjusting role for the laser sensor receiving end 254, so that the laser sensor receiving end 254 and the laser sensor emitting end 243 can cooperate with each other.

[0030] As Figure 6As shown, in this embodiment, the carrier module 4 includes a cover plate 40 and a limiting carrier plate 41. The limiting carrier plate 41 is limited and fitted onto the small base plate 31 by a plurality of coarse positioning blocks 32. The limiting carrier plate 41 is provided with a plurality of limiting grooves. A plurality of products to be tested 5 are limited and fitted onto the limiting carrier plate 41 by the limiting grooves. The bottom surface of the cover plate 40 is provided with a plurality of limiting contouring protrusions. The cover plate 40 is limited and fitted onto the limiting carrier plate 41, and the limiting contouring protrusions are fitted onto the top surface of the products to be tested 5. Thus, the limiting carrier plate 41 provides support and fixation for the limiting grooves, the limiting grooves provide guidance and limitation for the products to be tested 5, the cover plate 40 provides support and fixation for the contouring protrusions, and the contouring protrusions further limit and guide the products to be tested 5 after they are limited.

[0031] In this embodiment, the working principle of this utility model is as follows:

[0032] like Figures 1 to 8 As shown, the operator places several products to be tested 5 inside the carrier module 4, and then places the carrier module 4 on the carrier support assembly 3. The laser sensor transmitter 243 and the laser sensor receiver 254 are positioned 0.5mm away from the surface of the carrier. Then, the operator presses the start button on the electrical control box 1. The laser sensor transmitter 243 and the laser sensor receiver 254 move synchronously under the action of the rodless cylinder 22, slowly scanning the surface of the limiting carrier 41. If the product to be tested 5 protrudes more than 0.5mm from the surface of the limiting carrier 41, an alarm will be triggered. The operator then needs to readjust the position of the product to be tested 5. After confirming that all products to be tested 5 are in place, the cover plate 40 is then closed, and the carrier module 4 is placed on the carrier support assembly 3. This process is repeated.

[0033] Although the embodiments of this utility model are described with reference to actual solutions, they do not constitute a limitation on the meaning of this utility model. For those skilled in the art, modifications to the implementation schemes and combinations with other schemes based on this specification are obvious.

Claims

1. A product anti-pressure damage detection device, characterized in that: It includes an electrical control box (1), a dynamic detection module (2), a carrier plate support assembly (3), and a carrier plate module (4). The dynamic detection module (2) and the carrier plate support assembly (3) are both limited and fitted on the electrical control box (1). The carrier plate module (4) is limited and fitted on the carrier plate support assembly (3). Several product components are uniformly limited and fitted within the carrier plate module (4). The dynamic detection module (2) scans and fits with several products (5) to be tested that are limited and fitted on the carrier plate module (4).

2. The product anti-pressure damage detection device according to claim 1, characterized in that: The electrical control box (1) includes a box body (10), an electrical control board assembly (11), a limiting assembly, and a nitrogen spring (12). The electrical control board assembly (11), the limiting assembly, and the nitrogen spring (12) are all disposed inside the box body (10). The electrical control board assembly (11) cooperates with the dynamic detection module (2). The carrier plate support assembly (3) is limited and cooperated with the nitrogen spring (12). The dynamic detection module (2) is limited and cooperated with the box body (10) through the limiting assembly.

3. The product anti-pressure damage detection device according to claim 1, characterized in that: The dynamic detection module (2) includes a large base plate (20), a pair of slide rails (21), a rodless cylinder (22), a component connecting block (23), a laser emitting end component (24), and a laser receiving end component (25). The pair of slide rails (21) are fixedly fitted at the left and right ends of the top surface of the large base plate (20), respectively. The rodless cylinder (22) is fixedly fitted at the bottom surface of the large base plate (20). The movable end of the rodless cylinder (22) is connected to the component connecting block (23). The laser emitting end component (24) and the laser receiving end component (25) are connected to each other through the component connecting block (23). The laser emitting end component (24) and the laser receiving end component (25) are slidably fitted with the pair of slide rails (21), respectively.

4. The product anti-pressure damage detection device according to claim 2, characterized in that: The limiting component includes several hinges (13), a pair of buckles (14) and a pair of barbs (15). The two ends of the several hinges (13) are fixedly engaged with the housing (10) and the dynamic detection module (2) respectively. The dynamic detection module (2) is flipped and engaged with the housing (10) through the hinges (13). The pair of barbs (15) are fixedly engaged with the left and right sides of the dynamic detection module (2) respectively. The pair of buckles (14) are fixedly engaged with the left and right sides of the housing (10) respectively. The buckles (14) and the barbs (15) are limited and engaged.

5. The product anti-pressure damage detection device according to claim 2, characterized in that: The box (10) is provided with handles (16) on the left and right sides, and the bottom surface of the box (10) is provided with several rubber pads.

6. The product anti-pressure damage detection device according to claim 3, characterized in that: The carrier plate support assembly (3) includes a pair of support blocks (30), a small base plate (31), a number of coarse positioning blocks (32) and a number of positioning pins (33). The pair of support blocks (30) are limited and fitted on the large base plate (20). The pair of support blocks (30) are connected and fitted to the left and right sides of the small base plate (31). The number of coarse positioning blocks (32) and the number of positioning pins (33) are uniformly fixed and fitted on the small base plate (31). The number of coarse positioning blocks (32) are limited and fitted to the carrier plate module (4). The number of positioning pins (33) are positioned and limited and fitted to the carrier plate module (4).

7. The product anti-pressure damage detection device according to claim 3, characterized in that: The laser emitting end assembly (24) includes an emitting end base (240), a first fixing block (241), an emitting end Z-axis adjusting micrometer (242), and a laser sensor emitting end (243). The emitting end base (240) is slidably engaged with the slide rail (21). The emitting end Z-axis adjusting micrometer (242) is fixedly engaged with the emitting end base (240) through the first fixing block (241). The laser sensor emitting end (243) is limited to the movable end of the emitting end Z-axis adjusting micrometer (242). The laser receiving end assembly (25) includes a receiving end base (250), a second fixing block (251), and a receiving end. The receiver includes a Z-axis micrometer (252), a Y-axis micrometer (253), and a laser sensor receiver (254). The receiver base (250) is slidably fitted with the slide rail (21). The Y-axis micrometer (253) is fixedly fitted on the receiver base (250). The second fixing block (251) is fixedly fitted on the movable end of the Y-axis micrometer (253). The Z-axis micrometer (252) is fixedly fitted on the second fixing block (251). The laser sensor receiver (254) is limited and fitted on the movable end of the Z-axis micrometer (252).

8. The product anti-pressure damage detection device according to claim 6, characterized in that: The carrier module (4) includes a cover plate (40) and a limiting carrier plate (41). The limiting carrier plate (41) is limited and fitted on the small base plate (31) by the plurality of coarse positioning blocks (32). The limiting carrier plate (41) is provided with a plurality of limiting grooves. The plurality of products to be tested (5) are limited and fitted on the limiting carrier plate (41) by the limiting grooves. The bottom surface of the cover plate (40) is provided with a plurality of limiting contouring protrusions. The cover plate (40) is limited and fitted with the limiting carrier plate (41). The limiting contouring protrusions are fitted with the top surface of the product to be tested (5).

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