Embryo extraction device for corn starch
By introducing a separation mechanism into the corn starch germ extraction device, and utilizing crushing, vibration, and air separation technologies, the problem of impurities mixed into the germ in corn raw materials has been solved, achieving efficient impurity removal and pure extraction of the germ.
Patent Information
- Application Number
- CN202423066278.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In existing corn starch germ extraction devices, during the filtration process, impurities such as gravel mixed in with the corn raw material can easily get into the germ, making it difficult to effectively remove impurities.
A separation mechanism was designed, comprising a crushing box, crushing roller, vibrator, screen, separator, fan, placement block, germ discharge pipe and starch discharge pipe, which separates germ and impurities through crushing, vibration, screening and air separation.
It enables effective separation of impurities after filtration of corn raw materials, ensuring the pure extraction of germ and simplifying the impurity cleaning process.
Smart Images
Figure CN223697874U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to corn starch embryo extraction technical field, concretely for a kind of corn starch embryo extraction device. BACKGROUND
[0002] Corn starch is also called maize starch, also called corn meal, commonly known as six valley powder, white powder with light yellow, corn embryo extraction refers to the refinement treatment to corn, to increase the soluble dietary fiber of corn, increase the solubility of corn protein, make corn more easily absorbed, so as to enhance the nutritional value of corn products, corn embryo extraction is beneficial to people's daily life, with the continuous use of corn embryo extraction, more and more machines are used for corn starch embryo extraction, for example, a kind of corn starch embryo extraction device.
[0003] At present, corn starch embryo extraction device on the market mainly aims at the modification of crushed corn raw materials, the existing corn starch embryo extraction device is generally composed of feed hopper, box, crushing roller, filter screen and discharge pipe, corn raw materials are put into the box from the feed hopper, crushed by the crushing roller, and then the embryo and starch are separated by the filter screen and discharged from the discharge pipe, but corn raw materials often contain gravel and other impurities, which will mix into the embryo after filtering through the filter screen, and it is not convenient to take out, so a device is proposed that can separate the impurities after filtering the corn raw materials, which is beneficial to the impurity removal of extracted embryo. UTILITY MODEL CONTENT
[0004] In view of the deficiencies of the prior art, the utility model provides a corn starch embryo extraction device, which has the advantages of being able to separate impurities after filtering corn raw materials and being beneficial to the impurity removal of extracted embryo, solving the problem that corn raw materials often contain gravel and other impurities, which will mix into the embryo after filtering through the filter screen, and it is not convenient to take out.
[0005] To achieve the above-mentioned purpose of being able to separate impurities after filtering corn raw materials and being beneficial to the impurity removal of extracted embryo, the utility model provides the following technical scheme: a corn starch embryo extraction device, comprising a box and a bottom plate, a separation mechanism is arranged in the box;
[0006] The separation mechanism comprises a crushing box, a crushing roller, a vibrator, a screen, a partition plate, a fan, a placing block, an embryo discharge pipe, a starch discharge pipe and a controller, the crushing box is fixedly installed on the top of the box, the crushing roller is fixedly installed in the crushing box, the vibrator is fixedly installed in the box, the screen is fixedly installed on the inner wall of the box, the partition plate is fixedly installed on the inner wall of the box, the fan is arranged on the right side of the partition plate, the placing block is arranged on the right side of the partition plate, the embryo discharge pipe is fixedly installed on the right side of the box, the starch discharge pipe is fixedly installed on the left side of the box, and the controller is fixedly installed on the outside of the box.
[0007] Further, the top of the crushing box is fixedly provided with a feeding hopper, and the inside of the crushing box is provided with a crushing groove matched with the crushing roller.
[0008] Further, the outside of the box body is hingedly provided with a movable door matched with the placing block, and the bottom of the box body is fixedly provided with four spring dampers, and the bottom of the four spring dampers is fixedly connected with the bottom plate.
[0009] Further, the top of the bottom plate is provided with two storage boxes matched with the germ discharging pipe and the starch discharging pipe respectively.
[0010] Further, the outside of the partition plate is provided with a discharging port matched with the screen, the right side of the partition plate is fixedly provided with a guide rail, and the left side of the placing block is provided with a sliding groove matched with the guide rail.
[0011] Further, the controller is electrically connected with the crushing roller, the vibrator and the fan through wires.
[0012] Compared with the prior art, the technical scheme has the following beneficial effects:
[0013] The device for extracting germs from corn starch is provided with a separation mechanism, when the germs are extracted from corn starch, the corn raw materials are put into the feeding hopper, the controller is started to crush the corn raw materials, then the vibrator is started to vibrate the box body, the raw materials fall, the starch is filtered through the screen and then falls, and then is discharged from the starch discharging pipe into the storage box, the germs and other impurities slowly slide on the placing block through the inclined screen, then the fan is started to blow the germs to move to the right, the impurities remain on the placing block, the germs fall from the germ discharging pipe and then enter the storage box, the machine is closed and the movable door is opened to clean the impurities, the separation mechanism can separate the impurities after the corn raw materials are filtered, and is beneficial to the impurity removal of the extracted germs. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 It is a structure perspective view of the utility model;
[0015] Fig. 2 It is a structure front view of the utility model;
[0016] Fig. 3 It is a structure perspective view of the placing block.
[0017] In the drawing: 1, box body; 2, bottom plate; 3, separation mechanism; 301, crushing box; 302, crushing roller; 303, vibrator; 304, screen; 305, partition plate; 306, fan; 307, placing block; 308, germ discharging pipe; 309, starch discharging pipe; 3010, controller. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the utility model.
[0019] Please refer to Figs. 1-3 The device for extracting corn germ in the embodiment comprises a box body 1 and a bottom plate 2, the inside of the box body 1 is provided with a separation mechanism 3;
[0020] The separation mechanism 3 comprises a crushing box 301, a crushing roller 302, a vibrator 303, a screen 304, a partition plate 305, a fan 306, a placing block 307, a germ discharge pipe 308, a starch discharge pipe 309 and a controller 3010, the top of the box body 1 is fixedly installed with the crushing box 301, the inside of the crushing box 301 is fixedly installed with the crushing roller 302, the inside of the box body 1 is fixedly installed with the vibrator 303, the inner wall of the box body 1 is fixedly installed with the screen 304, the inner wall of the box body 1 is fixedly installed with the partition plate 305, the right side of the partition plate 305 is provided with the fan 306, the right side of the partition plate 305 is provided with the placing block 307, the right side of the box body 1 is fixedly installed with the germ discharge pipe 308, the left side of the box body 1 is fixedly installed with the starch discharge pipe 309, and the outside of the box body 1 is fixedly installed with the controller 3010.
[0021] In the case implementation, the top of the crushing box 301 is fixedly installed with a feeding hopper, the inside of the crushing box 301 is provided with a crushing groove matched with the crushing roller 302, the corn raw materials can enter the inside of the box body 1 through the feeding hopper, the crushing roller 302 can extrude the corn raw materials with the crushing groove, so that the germ can be better separated.
[0022] In the case implementation, the outside of the box body 1 is hingedly connected with a movable door matched with the placing block 307, the bottom of the box body 1 is fixedly installed with four spring dampers, the bottom of the four spring dampers is fixedly connected with the bottom plate 2, the four spring dampers can avoid the box body 1 from shaking and falling down.
[0023] In the case implementation, the outside of the partition plate 305 is provided with a discharge port matched with the screen 304, the right side of the partition plate 305 is fixedly installed with a guide rail, the left side of the placing block 307 is provided with a sliding groove matched with the guide rail, the germ can be shaken off to the top of the placing block 307 through the discharge port, the placing block 307 can be slid out through the guide rail when the movable door is opened, so that the sundries can be cleaned.
[0024] In the case of implementation, the controller 3010 is electrically connected with all electronic components in the patent through the wire, so as to control all electronic components in the patent by operating the controller 3010.
[0025] In the implementation, the following steps are taken:
[0026] 1) When the corn starch germ extraction is needed, the corn raw material is put into the hopper, and the crushing roller 302 is started by the controller 3010 to crush the corn raw material;
[0027] 2) Then the vibrator 303 is turned on to start the vibration of the box 1, the germ and starch separated by the crushing roller 302 fall on the top of the screen 304, and the starch is filtered through the screen 304 and then falls;
[0028] 3) Then the starch is discharged from the starch discharge pipe 309 into the storage box, the germ and other impurities slowly slide on the placing block 307 through the inclined screen 304, then the fan 306 is turned on to blow the germ to move to the right, and the impurities remain on the placing block 307;
[0029] 4) Finally, the germ falls out of the germ discharge pipe 308 and enters the storage box, and the machine is turned off and the movable door is opened to clean the impurities.
[0030] In summary, the corn starch germ extraction device is provided with a separation mechanism 3, when the corn starch germ extraction is needed, the corn raw material is put into the hopper, the crushing roller 302 is started by the controller 3010 to crush the corn raw material, then the vibrator 303 is turned on to start the vibration of the box 1, the raw material falls, the starch is filtered through the screen 304 and then falls, then the starch is discharged from the starch discharge pipe 309 into the storage box, the germ and other impurities slowly slide on the placing block 307 through the inclined screen 304, then the fan 306 is turned on to blow the germ to move to the right, and the impurities remain on the placing block 307, the germ falls out of the germ discharge pipe 308 and enters the storage box, and the machine is turned off and the movable door is opened to clean the impurities. The separation mechanism 3 can separate the impurities after the corn raw material is filtered, which is beneficial to the impurity removal of the extracted germ.
[0031] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the words recited in the appended claims. The scope of the present application shall be limited only by the claims.
[0032] While the embodiments of the present application have been shown and described with respect to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. Therefore, the scope of the application should not be limited by the embodiments, but should be defined only in accordance with the following claims and their equivalents.
Claims
1. A device for embryo extraction of corn starch comprising a box (1) and a base plate (2), characterized in that: The inside of the box (1) is provided with a separation mechanism (3); The separation mechanism (3) comprises a crushing box (301), a crushing roller (302), a vibrator (303), a screen (304), a partition plate (305), a fan (306), a placing block (307), a germ discharge pipe (308), a starch discharge pipe (309) and a controller (3010), the top of the box (1) is fixedly installed with the crushing box (301), the inside of the crushing box (301) is fixedly installed with the crushing roller (302), the inside of the box (1) is fixedly installed with the vibrator (303), the inner wall of the box (1) is fixedly installed with the screen (304), the inner wall of the box (1) is fixedly installed with the partition plate (305), the right side of the partition plate (305) is provided with the fan (306), the right side of the partition plate (305) is provided with the placing block (307), the right side of the box (1) is fixedly installed with the germ discharge pipe (308), the left side of the box (1) is fixedly installed with the starch discharge pipe (309), and the outside of the box (1) is fixedly installed with the controller (3010).
2. The apparatus for extracting embryos from corn kernels according to claim 1, wherein: The top of the crushing box (301) is fixedly installed with a feeding hopper, and the inside of the crushing box (301) is provided with a crushing groove matched with the crushing roller (302).
3. The apparatus for extracting embryos from corn kernels according to claim 1, wherein: The outside of the box (1) is hingedly connected with a movable door matched with the placing block (307), and the bottom of the box (1) is fixedly installed with four spring dampers, and the bottoms of the four spring dampers are fixedly connected with the bottom plate (2).
4. The apparatus for extracting embryos from corn kernels according to claim 1, wherein: The top of the bottom plate (2) is provided with two storage boxes matched with the germ discharge pipe (308) and the starch discharge pipe (309) respectively.
5. The apparatus for extracting embryos from corn kernels according to claim 1, wherein: The outside of the partition plate (305) is provided with a discharge port matched with the screen (304), the right side of the partition plate (305) is fixedly installed with a guide rail, and the left side of the placing block (307) is provided with a sliding groove matched with the guide rail.
6. The apparatus for extracting embryos from corn kernels according to claim 1, wherein: The controller (3010) is electrically connected with the crushing roller (302), the vibrator (303) and the fan (306) through wires.