Automatic bottle recovery device

By combining the intermittent feeding mechanism and PLC controller of the automatic bottle recycling device, the weight of plastic bottles is monitored and intermittently crushed, which solves the problem of energy waste in the plastic bottle recycling process and improves environmental protection and processing efficiency.

CN223701401UActive Publication Date: 2025-12-23HENAN UNIV OF URBAN CONSTR
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Patent Information

Application Number
CN202520112601.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-23
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

In the current plastic bottle recycling process, the continuous operation of the crushing mechanism to process a small number of bottles results in wasted electricity and poor environmental performance.

Method used

Design an automatic bottle recycling device that uses an intermittent feeding mechanism combined with a weighing sensor and a PLC controller to temporarily collect and monitor the weight of plastic bottles. When the weight reaches a preset value, the bottle is crushed to avoid continuous operation.

Benefits of technology

Intermittent crushing reduces energy waste, improves the environmental friendliness of the equipment, and increases processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of environmental protection equipment, and discloses an automatic bottle recovery device which comprises a recovery processing bin, a PLC is fixedly installed on the front face of the recovery processing bin, a gap discharging mechanism is arranged at the top of the recovery processing bin, and a bottle body crushing mechanism is arranged on the recovery processing bin. And the gap discharging mechanism comprises a top plate, and the top plate is fixedly mounted at the top of the recovery treatment bin. By means of the overall design of the gap discharging mechanism, sorted plastic bottles can be temporarily stored, collected and treated, meanwhile, the overall weight of the plastic bottles is monitored, and after the overall weight reaches a preset value, the accumulated plastic bottles are conveyed into the inner cavity of the recovery treatment bin by means of gravity and are crushed and recovered. The intermittent crushing treatment function is achieved, the problem that when a crushing structure continuously operates to machine a small number of bottle bodies, energy is wasted is solved, and the environment friendliness of the structure is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to environmental protection equipment technical field, specifically, relate to a bottle automatic recovery device. BACKGROUND

[0002] With the gradual strengthening of environmental protection, the consciousness of saving, now people pay more and more attention to the classification of garbage recycling, a large number of plastic bottles will be produced in life, plastic bottles have higher utilization value, therefore need to design recovery device to recycle plastic bottles processing.

[0003] Plastic bottles need to be crushed for recycling during the recycling process, in the processing workshop, plastic bottles need to be sorted out from garbage, if the sorting speed is low, the output of bottles will be low, and the continuous operation of the crushing mechanism to process a small amount of plastic bottles will cause waste of electric energy and poor environmental protection. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a bottle automatic recovery device, solving the problem of waste of electric energy caused by the continuous operation of the crushing mechanism to process a small amount of plastic bottles in the prior art.

[0005] The utility model provides the following technical scheme: a bottle automatic recovery device, including recovery processing bin, the front surface of recovery processing bin is fixedly installed with PLC controller, the top of recovery processing bin is provided with clearance blanking mechanism, bottle body crushing mechanism is arranged on recovery processing bin.

[0006] The clearance blanking mechanism comprises a top plate, the top plate is fixedly installed on the top of the recovery processing bin, a discharge chute is formed in the top of the top plate, a weighing sensor is fixedly installed on the top of the top plate, a connecting leg is fixedly installed on the top of the weighing sensor, an opening and closing bin is fixedly installed on the end of the connecting leg away from the weighing sensor, a storage bin is fixedly connected to the top of the opening and closing bin, and a stepping motor is fixedly installed on the left side of the opening and closing bin.

[0007] As a preferred technical scheme of the above, the inner wall of the opening and closing bin is rotatably connected with an adapter block on both sides, a gate is fixedly installed between the adjacent sides of the two adapter blocks, and the output shaft of the stepping motor is fixedly connected with the end of the adapter block on the left side.

[0008] Through the above technical scheme, the inner cavity of the opening and closing bin can be controlled by the cooperation of the stepping motor, the adapter block and the gate.

[0009] As the preferred of the above technical scheme, the bottle body breaking mechanism comprises an alloy frame, a first breaking roller and a second breaking roller, the alloy frame is fixedly installed on the left side of the recycling processing bin, the alloy frame is fixedly installed with a driving motor on the left side, the first breaking roller and the second breaking roller are both rotationally connected to the inner wall of the recycling processing bin.

[0010] Through the above technical scheme, through the cooperation of the first breaking roller and the second breaking roller, the bottle body can be broken when they rotate.

[0011] As the preferred of the above technical scheme, the left end of the first breaking roller extends to the left side of the recycling processing bin and is fixedly connected with a first gear piece, the left end of the second breaking roller extends to the left side of the recycling processing bin and is fixedly connected with a second gear piece, the adjacent side of the first gear piece and the second gear piece is engaged, the output end of the driving motor extends to the inner cavity of the alloy frame and is fixedly connected with a driving shaft, the right end of the driving shaft is fixedly connected with the left side of the first gear piece.

[0012] Through the above technical scheme, through the design of the first gear piece and the second gear piece, the first breaking roller and the second breaking roller can be driven to rotate at the same time by a single driving motor.

[0013] As the preferred of the above technical scheme, the outer wall of the driving shaft is fixedly sleeved with a first pulley, the bottom of the alloy frame is fixedly installed with a lower extension rod seat, the inner wall of the lower extension rod seat is rotationally connected with a rotating shaft, the outer wall of the rotating shaft is fixedly sleeved with a second pulley, the right end of the rotating shaft is fixedly connected with a cam.

[0014] Through the above technical scheme, through the design of the cam, after it rotates, it can complete the vibration and beating treatment of the receiving frame.

[0015] As the preferred of the above technical scheme, the bottle body breaking mechanism further comprises a supporting leg, the supporting leg is fixedly installed on the outer wall of the recycling processing bin, the outer wall of the supporting leg is fixedly installed with a protruding block, the top of the protruding block is fixedly installed with a spring, the top of the spring is fixedly installed with a connecting block, the end of the connecting block is fixedly installed with a receiving frame, the inner wall close to the bottom of the receiving frame is fixedly installed with a screen.

[0016] Through the above technical scheme, through the design of the screen, the broken materials can be screened.

[0017] As the preferred of the above technical scheme, the left side of the receiving frame is fixedly installed with a connecting seat, the two sides of the inner wall of the connecting seat are rotationally connected with a roller shaft.

[0018] Through the above technical scheme, through the design of the roller shaft and the connecting seat, the force of the cam can be transmitted to the receiving frame.

[0019] Compared with the prior art, the utility model has the advantages of

[0020] The utility model discloses through the integral design of gap blanking mechanism can to the plastic bottle of sorting out temporarily store collection processing, monitor the weight of plastic bottle whole simultaneously, reach the preset value, with the plastic bottle of accumulation is conveyed to the inner chamber of recycling processing bin with the help of gravity to its broken recycling processing, realize the function of intermittent broken processing, avoid the problem that the broken structure continuous operation processes the few bottle body, can lead to the energy waste problem, improve the environmental protection of this structure. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the perspective drawing of the utility model;

[0022] Figure 2 It is the structure schematic diagram of the gap blanking mechanism of the utility model;

[0023] Figure 3 It is the cut open structure schematic diagram of the utility model opening and closing storehouse;

[0024] Figure 4 It is the structure schematic diagram of the bottle body broken mechanism of the utility model;

[0025] Figure 5 It is the structure schematic diagram of the alloy frame of the utility model;

[0026] Figure 6 It is the structure schematic diagram of the material receiving frame of the utility model.

[0027] In the drawing: 1, recycling processing bin;11, PLC controller;2, gap blanking mechanism;21, top plate;22, blanking groove;23, weighing sensor;24, connecting leg;25, opening and closing storehouse;251, switching block;252, stepping motor;253, gate;26, storage bin;3, bottle body broken mechanism;31, alloy frame;32, drive motor;33, drive shaft;34, first gear piece;35, second gear piece;36, first broken roller;37, second broken roller;38, first pulley;381, lower extension rod seat;382, rotating shaft;383, second pulley;384, cam;39, support leg;391, protruding block;392, spring;393, connecting block;394, material receiving frame;395, screen;396, connecting seat;397, roller shaft. DETAILED DESCRIPTION

[0028] The technical scheme in the utility model embodiment will be described clearly and completely below in combination with the drawings in the utility model embodiment.

[0029] As Figures 1-6As shown, the utility model provides a technical scheme: a bottle automatic recycling device, including recycling processing bin 1, the front fixed mounting of recycling processing bin 1 has PLC controller 11, the top of recycling processing bin 1 is provided with clearance blanking mechanism 2, recycling processing bin 1 is provided with bottle body crushing mechanism 3, clearance blanking mechanism 2 includes top plate 21, top plate 21 fixed mounting is at the top of recycling processing bin 1, the top of top plate 21 is equipped with blanking groove 22, the top of top plate 21 is fixedly installed with weighing sensor 23, the top of weighing sensor 23 is fixedly installed with connecting leg 24, the end away from weighing sensor 23 of connecting leg 24 is fixedly installed with opening and closing bin 25, the top of opening and closing bin 25 is fixedly connected with storage bin 26, the left side of opening and closing bin 25 is fixedly installed with step motor 252, the both sides of the inner wall of opening and closing bin 25 are rotatably connected with adapter block 251, the adjacent side between two adapter blocks 251 is fixedly installed with gate 253, the output shaft of step motor 252 is fixedly connected with the end of adapter block 251 located at the left side, weighing sensor 23, step motor 252 and drive motor 32 are electrically connected between PLC controller 11, it is convenient to control the whole work flow, weighing sensor 23 is the existing structure, and model can select YZC-328-100KG, by the design of storage bin 26, the plastic bottle separated out can be collected, weighing sensor 23 is used for monitoring the weight of storage bin 26 whole, and weight information is fed back to PLC controller 11, after PLC controller 11 identifies that weight reaches preset value, control step motor 252 works with the help of adapter block 251 and drives gate 253 to rotate to vertical state, and the plastic bottle accumulated is conveyed to the inner cavity of recycling processing bin 1 with the help of gravity, then control drive motor 32 works, realizes the function of intermittent crushing recovery, when the weight of storage bin 26 whole reduces to preset value, then it indicates that the bottle discharge in storage bin 26 is completed, then control step motor 252 works again, and gate 253 drives the inner cavity of opening and closing bin 25 to be closed.

[0030] As one embodiment in the present embodiment, as Figure 3 、 Figure 4 、 Figure 5As shown, the bottle crushing mechanism 3 comprises an alloy frame 31, a first crushing roller 36 and a second crushing roller 37, the alloy frame 31 is fixedly installed on the left side of the recycling treatment bin 1, a driving motor 32 is fixedly installed on the left side of the alloy frame 31, the first crushing roller 36 and the second crushing roller 37 are both rotationally connected to the inner wall of the recycling treatment bin 1, the left end of the first crushing roller 36 extends to the left side of the recycling treatment bin 1 and is fixedly connected with a first gear piece 34, the left end of the second crushing roller 37 extends to the left side of the recycling treatment bin 1 and is fixedly connected with a second gear piece 35, the adjacent sides of the first gear piece 34 and the second gear piece 35 are engaged, the output end of the driving motor 32 extends into the inner cavity of the alloy frame 31 and is fixedly connected with a driving shaft 33, the right end of the driving shaft 33 is fixedly connected with the left side of the first gear piece 34, the driving motor 32 is controlled to work, the first gear piece 34 can be rotated by the driving shaft 33, the second gear piece 35 is designed to be engaged with the first gear piece 34, so that the second gear piece 35 is synchronously rotated, and then the first crushing roller 36 and the second crushing roller 37 are rotated in the inner cavity of the recycling treatment bin 1, so that the plastic bottles in the recycling treatment bin 1 are crushed.

[0031] As an embodiment in the present embodiment, as shown in Figure 3 、 Figure 4 、 Figure 5As shown, the outer wall of the drive shaft 33 is fixedly sleeved with the first belt pulley 38, the bottom of the alloy frame 31 is fixedly installed with the lower extension rod seat 381, the inner wall of the lower extension rod seat 381 is rotatably connected with the rotating shaft 382, the outer wall of the rotating shaft 382 is fixedly sleeved with the second belt pulley 383, the right end of the rotating shaft 382 is fixedly connected with the cam 384, the bottle body crushing mechanism 3 further comprises a supporting leg 39, the supporting leg 39 is fixedly installed on the outer wall of the recycling treatment bin 1, the outer wall of the supporting leg 39 is fixedly installed with the protruding block 391, the top of the protruding block 391 is fixedly installed with the spring 392, the top of the spring 392 is fixedly installed with the connecting block 393, the end of the connecting block 393 is fixedly installed with the material receiving frame 394, the inner wall of the material receiving frame 394 close to the bottom is fixedly installed with the screen 395, the left side of the material receiving frame 394 is fixedly installed with the connecting seat 396, the roller shaft 397 is rotatably connected between the inner walls of the connecting seat 396, the crushed materials in the recycling treatment bin 1 fall into the inner cavity of the material receiving frame 394, through the design of the screen 395, the materials can be screened, the materials that are not completely crushed are left in the inner cavity of the material receiving frame 394, which is convenient for workers to collect and implement secondary crushing, through the cooperation of the protruding block 391, the spring 392 and the connecting block 393, the material receiving frame 394 can be elastically supported by the supporting leg 39, the first belt pulley 38 and the second belt pulley 383 are connected through the belt transmission, the specification of the first belt pulley 38 is larger than that of the second belt pulley 383, the belt is of the existing structure, so that the rotating shaft 382 rotates during the working process of the driving motor 32, the cam 384 is synchronously driven to rotate, the roller shaft 397 can be knocked during the rotation of the cam 384, the material receiving frame 394 is driven to vibrate through the transmission of the connecting seat 396, so that the screen 395 can quickly vibrate and screen the crushed bottle bodies, and the efficiency is improved.

[0032] Working principle: when in use, the plastic bottles produced by garbage sorting are put into or transferred to the storage bin 26 through the conveying belt, the weight of the whole storage bin 26 is monitored by the weighing sensor 23, after the weight reaches the preset value, the PLC controller 11 controls the stepping motor 252 to work to drive the shutter 253 to rotate to the vertical state by the adapter block 251, the accumulated plastic bottles are conveyed into the inner cavity of the recycling treatment bin 1 by gravity, then the driving motor 32 is controlled to work, through the design of the driving shaft 33, the first gear piece 34 and the second gear piece 35, the first crushing roller 36 and the second crushing roller 37 are driven to rotate, the intermittent crushing and recycling function is realized, the crushed materials in the recycling treatment bin 1 fall into the inner cavity of the material receiving frame 394, the materials are screened by the screen 395, the materials that are not completely crushed are left in the inner cavity of the material receiving frame 394, which is convenient for workers to collect and implement secondary crushing.

[0033] The above examples are only used to illustrate the technical solutions of the present application, but not limit them.

Claims

1. An automatic bottle recycling device, comprising a recycling bin (1), wherein a PLC controller (11) is fixedly mounted on the front of the recycling bin (1), characterized in that: The top of the recycling bin (1) is provided with a gap feeding mechanism (2), and the recycling bin (1) is provided with a bottle crushing mechanism (3). The gap feeding mechanism (2) includes a top plate (21), which is fixedly installed on the top of the recycling bin (1). A feeding trough (22) is provided on the top of the top plate (21). A weighing sensor (23) is fixedly installed on the top of the top plate (21). A connecting leg (24) is fixedly installed on the top of the weighing sensor (23). An opening and closing bin (25) is fixedly installed at the end of the connecting leg (24) away from the weighing sensor (23). A storage bin (26) is fixedly connected to the top of the opening and closing bin (25). A stepper motor (252) is fixedly installed on the left side of the opening and closing bin (25).

2. The automatic bottle recycling device according to claim 1, characterized in that: Both sides of the inner wall of the opening and closing chamber (25) are rotatably connected to a transition block (251). A gate (253) is fixedly installed between the adjacent sides of the two transition blocks (251). The output shaft of the stepper motor (252) is fixedly connected to the end of the transition block (251) located on the left side.

3. The automatic bottle recycling device according to claim 1, characterized in that: The bottle crushing mechanism (3) includes an alloy frame (31), a first crushing roller (36) and a second crushing roller (37). The alloy frame (31) is fixedly installed on the left side of the recycling bin (1). A drive motor (32) is fixedly installed on the left side of the alloy frame (31). The first crushing roller (36) and the second crushing roller (37) are rotatably connected to the inner wall of the recycling bin (1).

4. The automatic bottle recycling device according to claim 3, characterized in that: The left end of the first crushing roller (36) extends to the left side of the recycling bin (1) and is fixedly connected to the first gear component (34). The left end of the second crushing roller (37) extends to the left side of the recycling bin (1) and is fixedly connected to the second gear component (35). The first gear component (34) and the second gear component (35) mesh on adjacent sides. The output end of the drive motor (32) extends into the inner cavity of the alloy frame (31) and is fixedly connected to the drive shaft (33). The right end of the drive shaft (33) is fixedly connected to the left side of the first gear component (34).

5. The automatic bottle recycling device according to claim 4, characterized in that: A first pulley (38) is fixedly sleeved on the outer wall of the drive shaft (33), a lower extension rod seat (381) is fixedly installed at the bottom of the alloy frame (31), a rotating shaft (382) is rotatably connected to the inner wall of the lower extension rod seat (381), a second pulley (383) is fixedly sleeved on the outer wall of the rotating shaft (382), and a cam (384) is fixedly connected to the right end of the rotating shaft (382).

6. The automatic bottle recycling device according to claim 5, characterized in that: The bottle crushing mechanism (3) also includes a support leg (39), which is fixedly installed on the outer wall of the recycling bin (1). A protrusion (391) is fixedly installed on the outer wall of the support leg (39). A spring (392) is fixedly installed on the top of the protrusion (391). A connecting block (393) is fixedly installed on the top of the spring (392). A receiving frame (394) is fixedly installed at the end of the connecting block (393). A screen (395) is fixedly installed on the inner wall of the receiving frame (394) near the bottom.

7. The automatic bottle recycling device according to claim 6, characterized in that: A connecting seat (396) is fixedly installed on the left side of the receiving frame (394), and a roller (397) is rotatably connected between the two sides of the inner wall of the connecting seat (396).