Offshore photovoltaic tool containing outer sawtooth burr gasket
By designing an external serrated burr pad fixture, the nut and screw drive the burr pad to rub and remove paint or coating from the surface of the photovoltaic grid structure, solving the problem of low efficiency of manual removal in offshore photovoltaic construction and achieving efficient and convenient construction results.
Patent Information
- Application Number
- CN202520258123.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-18
AI Technical Summary
In offshore photovoltaic installations, manually removing paint or coatings from the surface of the photovoltaic grid is labor-intensive and inefficient, affecting construction efficiency.
A tooling with external serrated burr pads is used. The rotation of the nut and screw drives the burr pads to rub and remove paint or coating. The serrated structure of the burr pads increases the friction and quickly removes the protective layer on the surface of the photovoltaic grid.
It greatly reduces the labor intensity of construction workers, improves construction efficiency, removes paint or coatings faster and more thoroughly, shortens the construction cycle, and is easy and simple to operate.
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Figure CN223725130U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present disclosure relates to the field of offshore photovoltaic technology, in particular, to a tool containing an outer sawtooth burr gasket for offshore photovoltaic. BACKGROUND
[0002] In the offshore photovoltaic installation power generation project, in order to improve the safety of the photovoltaic power station, it is usually necessary to ground the photovoltaic net rack. However, the outer surface of the photovoltaic net rack is usually coated with protective paint or anticorrosive coating, etc. When grounding the photovoltaic net rack, the paint on part of the area of the surface of the photovoltaic net rack needs to be manually removed, and then the metal layer on the surface of the photovoltaic net rack is exposed, so as to connect the photovoltaic net rack with the grounding wire. However, in the process of manually removing the paint or coating on the surface of the photovoltaic net rack, the labor intensity is large, and the efficiency is low.
[0003] It should be noted that the information disclosed in the above background section is only used to strengthen the understanding of the background of the present disclosure, and therefore can include information that does not constitute prior art known to those of ordinary skill in the art. CONTENT OF THE UTILITY MODEL
[0004] The present disclosure provides a tool containing an outer sawtooth burr gasket for offshore photovoltaic, which can reduce the labor intensity and improve the work efficiency.
[0005] According to one aspect of the present disclosure, a tool containing an outer sawtooth burr gasket for offshore photovoltaic is provided, which comprises:
[0006] The first nut and the second nut are distributed in parallel and opposite directions;
[0007] The first gasket is located between the first nut and the second nut;
[0008] The second gasket is located between the first gasket and the second nut;
[0009] The first burr gasket is located between the first gasket and the second gasket;
[0010] The second burr gasket is located between the first burr gasket and the second gasket;
[0011] The screw rod passes through the first nut, the first gasket, the first burr gasket, the second burr gasket, the second gasket and the second nut in sequence, and is connected with the first nut and the second nut through threads.
[0012] In an exemplary embodiment of the present disclosure, the first burr gasket is connected with the first gasket, the first gasket is connected with the first nut; the second burr gasket is connected with the second gasket, and the second gasket is connected with the second nut.
[0013] In an example embodiment of the present disclosure, the first burr gasket is detachably connected with the first gasket, and the first gasket is detachably connected with the first nut; the second burr gasket is detachably connected with the second gasket, and the second gasket is detachably connected with the second nut.
[0014] In an example embodiment of the present disclosure, the first burr gasket is connected with the first gasket through a welded connecting portion, and the first gasket is connected with the first nut through a welded connecting portion; the second burr gasket is connected with the second gasket through a welded connecting portion, and the second gasket is connected with the second nut through a welded connecting portion.
[0015] In an example embodiment of the present disclosure, the first burr gasket is connected with the first gasket through a welded connecting portion, and the first gasket is detachably connected with the first nut; the second burr gasket is connected with the second gasket through a welded connecting portion, and the second gasket is detachably connected with the second nut.
[0016] In an example embodiment of the present disclosure, the first burr gasket is detachably connected with the first gasket, and the first gasket is connected with the first nut through a welded connecting portion; the second burr gasket is detachably connected with the second gasket, and the second gasket is connected with the second nut through a welded connecting portion.
[0017] In an example embodiment of the present disclosure, the first gasket and the second gasket are both flat washers.
[0018] In an example embodiment of the present disclosure, the first burr gasket and the second burr gasket each include a gasket body and a sawtooth pattern located at an edge region of the gasket body, the gasket body has a central hole through which the screw rod passes, and the sawtooth pattern includes a plurality of sawteeth, the plurality of sawteeth are annularly distributed along the outer periphery of the gasket body, and the sawteeth are protruded relative to the surface of the gasket body.
[0019] In an example embodiment of the present disclosure, the gasket body and the sawtooth pattern are of an integral structure.
[0020] In an example embodiment of the present disclosure, the sawtooth pattern of the first burr gasket and the sawtooth pattern of the second burr gasket are oppositely distributed.
[0021] The tool for offshore photovoltaic containing outer sawtooth burr gasket of the present disclosure can be used to arrange the first nut, the first gasket and the first burr gasket on one side of the grounding area of the photovoltaic net rack, arrange the second nut, the second gasket and the second burr gasket on the other side of the grounding area of the photovoltaic net rack, make the screw rod pass through the first nut, the first gasket, the first burr gasket, the grounding area of the photovoltaic net rack, the second burr gasket, the second gasket and the second nut in sequence, and clamp the first burr gasket and the second burr gasket by rotating the first nut and / or the second nut. In the process of further rotating the first nut, the second nut or the screw rod, the first burr gasket and the second burr gasket can be rotated under the joint action of the clamping force and the torque. The burrs on the two burr gaskets are like sandpaper, which constantly rub the surface of the grounding area of the photovoltaic net rack until the protective paint or the anticorrosive coating is completely removed to expose the metal layer.
[0022] Compared with the traditional manual removal method, the labor intensity of the construction personnel is greatly reduced, and the construction personnel only needs to rotate the screw rod, the first nut and / or the second nut to complete the removal work of the paint or the coating without complicated manual operation. Secondly, the construction efficiency is significantly improved. The rotation and friction of the burr gasket make the removal speed of the paint or the coating faster and more complete, which greatly shortens the construction period. In addition, the present scheme also has the characteristics of convenient operation and small difficulty. The whole device is compact in design and reasonable in structure, and the construction personnel does not need to have professional skills to easily operate.
[0023] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present disclosure. BRIEF DESCRIPTION OF DRAWINGS
[0024] The drawings incorporated into the specification and forming part of the specification, show embodiments consistent with the present disclosure, and together with the specification, serve to explain the principles of the present disclosure. Obviously, the drawings in the following description are only some embodiments of the present disclosure, and other drawings can be obtained by those skilled in the art without creative labor.
[0025] Figure 1 The schematic diagram of the tool for offshore photovoltaic containing outer sawtooth burr gasket in the embodiments of the present disclosure.
[0026] In the figure: 1, first nut; 2, first gasket; 3 first burr gasket; 4, second burr gasket; 5, second gasket; 6, second nut; 7, screw rod. DETAILED DESCRIPTION
[0027] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limited to the embodiments set forth herein; rather, they are provided so that the invention will be thorough and complete, and the concept of the exemplary embodiments will be fully conveyed to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and therefore their detailed description will be omitted.
[0028] Although relative terms such as "up" and "down" are used in this specification to describe the relative relationship of one component of an icon to another, these terms are used only for convenience, such as according to the orientation of the examples shown in the accompanying drawings. It is understood that if the device of the icon is flipped upside down, the component described as "up" will become the component described as "down." When a structure is "up" of another structure, it may mean that the structure is integrally formed on the other structure, or that the structure is "directly" mounted on the other structure, or that the structure is "indirectly" mounted on the other structure through another structure.
[0029] The terms “a,” “one,” “the,” and “the” are used to indicate the existence of one or more elements / components / etc.; the terms “including” and “having” are used to indicate an open-ended inclusion and to mean that there may be other elements / components / etc. in addition to the listed elements / components / etc. The terms “first” and “second” are used only as markers and are not a limitation on the number of objects.
[0030] This disclosure provides a tooling for offshore photovoltaic systems that includes an externally serrated burr pad, such as... Figure 1 As shown, the tooling may include a first nut 1, a second nut 6, a first washer 2, a second washer 5, a first burr washer 3, a second burr washer 4, and a screw 7, wherein:
[0031] The first nut 1 and the second nut 6 are parallel and directly opposite each other;
[0032] The first washer 2 is located between the first nut 1 and the second nut 6;
[0033] The second washer 5 is located between the first washer 2 and the second nut 6;
[0034] The first burr gasket 3 is located between the first gasket 2 and the second gasket 5;
[0035] The second burr pad 4 is located between the first burr pad 3 and the second pad 5;
[0036] The screw 7 passes through the first nut 1, the first washer 2, the first burr washer 3, the second burr washer 4, the second washer 5 and the second nut 6 in sequence, and is threadedly connected to at least the first nut 1 and the second nut 6.
[0037] The tool for offshore photovoltaic containing outer sawtooth burr gasket of the present disclosure can be used to arrange the first nut 1, the first gasket 2 and the first burr gasket 3 on one side of the grounding area of the photovoltaic net rack, to arrange the second nut 6, the second gasket 5 and the second burr gasket 4 on the other side of the grounding area of the photovoltaic net rack, to make the screw rod 7 pass through the first nut 1, the first gasket 2, the first burr gasket 3, the grounding area of the photovoltaic net rack, the second burr gasket 4, the second gasket 5 and the second nut 6 in sequence, and to clamp the first burr gasket 3 and the second burr gasket 4 by rotating the first nut 1 and / or the second nut 6, and to drive the first burr gasket 3 and the second burr gasket 4 to rotate under the joint action of the clamping force and the torque in the process of further rotating the first nut 1, the second nut 6 or the screw rod 7. The burrs on the two burr gaskets are like sandpaper, which constantly rub the surface of the grounding area of the photovoltaic net rack until the protective paint or the anticorrosive coating is completely removed to expose the metal layer.
[0038] Compared with the traditional manual removal method, the present scheme greatly reduces the labor intensity of the construction personnel, and the construction personnel only need to rotate the screw rod 7, the first nut 1 and / or the second nut 6 to complete the removal work of the paint or the coating without the need for tedious manual operation. Secondly, the construction efficiency is significantly improved. The rotary friction method of the burr gasket makes the removal speed of the paint or the coating faster and more thorough, greatly shortening the construction period. In addition, the present scheme also has the characteristics of convenient operation and small difficulty. The whole device is compact in design and reasonable in structure, and the construction personnel can easily operate without professional skills.
[0039] The parts of the tool for offshore photovoltaic containing outer sawtooth burr gasket of the present disclosure and their specific details will be described in detail as follows:
[0040] The materials of the first nut 1 and the second nut 6 can be materials with good hardness, for example, the materials can be metal or alloy. The diameters of the inner rings of the first nut 1 and the second nut 6 can be equal, and the pitches of the threads of the inner walls of the first nut 1 and the second nut 6 can also be equal. The first nut 1 and the second nut 6 can be arranged in parallel and opposite distribution.
[0041] The material of the first gasket 2 can be a material with strong hardness, for example, the material can be metal, alloy or stainless steel, etc. The first gasket 2 is located between the first nut 1 and the second nut 6, the surface of the first gasket 2 can be a plane, and the central area of the first gasket 2 is provided with a through hole penetrating through the first gasket 2 along the thickness direction of the first gasket 2, for example, the first gasket 2 can be a flat washer.
[0042] The second gasket 5 can be made of the same material as the first gasket 2, and is located between the first gasket 2 and the second nut 6. The surface of the second gasket 5 can also be flat, and the central region of the second gasket 5 is provided with a through hole penetrating the second gasket 5 along the thickness direction of the second gasket 5. For example, the second gasket 5 can be a flat gasket. In some embodiments of the present disclosure, the diameter of the second gasket 5 is equal to the diameter of the first gasket 2, and the diameter of the through hole in the second gasket 5 is also equal to the diameter of the through hole in the first gasket 2.
[0043] The first burr gasket 3 can be made of a material with certain rigidity and wear resistance, for example, it can be a metal sheet, an alloy sheet or a gasket material with special surface treatment. The first burr gasket 3 is located between the first gasket 2 and the second gasket 5.
[0044] In an exemplary embodiment of the present disclosure, the first burr gasket 3 can include a gasket body and serrated patterns on the edge region thereof, and the gasket body is provided with a central hole for the screw rod 7 to pass through. In some embodiments of the present disclosure, the serrated patterns are composed of a plurality of serrations which are annularly distributed along the outer periphery of the gasket body and protrude from the surface of the gasket body. Such design aims to increase the friction between the contact surfaces (such as the contact region of the photovoltaic grid frame and the first burr gasket 3) by the serrated structure, so as to quickly and effectively remove the paint or corrosion-resistant coating on the surface of the contact region in contact with the first burr gasket 3. The shape of the first burr gasket 3 is adapted to the first gasket 2 and the second gasket 5, for example, it can be annular, and the outer ring diameter thereof is consistent with the diameter of the first gasket 2 and the second gasket 5, ensuring the neatness and stability during assembly. In some embodiments of the present disclosure, in order to ensure the rigidity of the first burr gasket 3, the gasket body and the serrated patterns can be of an integrated structure.
[0045] The second burr gasket 4 is made of the same or similar material as the first burr gasket 3, and also has the function of enhancing friction. The second burr gasket 4 can also include a gasket body and serrated patterns on the edge region of the gasket body. The structure of the second burr gasket 4 is similar to that of the first burr gasket 3, and the serrated patterns are also annularly distributed and protrude from the surface of the gasket body. The second burr gasket 4 is located between the first burr gasket 3 and the second gasket 5, and can act on both sides of the contact region of the photovoltaic grid frame through the first burr gasket 3 and the second burr gasket 4, which helps to improve the removal efficiency of the paint or corrosion-resistant coating on both sides of the surface of the contact region through the synchronous action of the first burr gasket 3 and the second burr gasket 4.
[0046] In some embodiments of the present disclosure, the sawtooth pattern of the second burr gasket 4 is arranged opposite to the sawtooth pattern of the first burr gasket 3, ensuring that the two can be tightly fitted when assembled, so as to provide uniform friction to both sides of the grounding area of the photovoltaic grid. In terms of diameter size, the second burr gasket 4 is coordinated with the first burr gasket 3 and the first gasket 2 and the second gasket 5 to maintain consistent diameter specifications, facilitating installation and maintaining overall aesthetics, while ensuring tight fitting between components for optimal results.
[0047] The screw rod 7 can pass through the first nut 1, the first gasket 2, the first burr gasket 3, the second burr gasket 4, the second gasket 5, and the second nut 6 in sequence, and is threadedly connected with at least the first nut 1 and the second nut 6, thereby forming a stable and reliable connection structure. This series connection method not only ensures tight fitting between components, but also enables the gaskets and nuts to fully exert their function of enhancing friction through the tightening action of the screw rod 7, the first nut 1, or the second nut 6.
[0048] In use, the first nut 1, the first gasket 2, and the first burr gasket 3 can be arranged on one side of the grounding area of the photovoltaic grid, and the second nut 6, the second gasket 5, and the second burr gasket 4 can be arranged on the other side of the grounding area of the photovoltaic grid, so that the screw rod 7 passes through the first nut 1, the first gasket 2, the first burr gasket 3, the grounding area of the photovoltaic grid, the second burr gasket 4, the second gasket 5, and the second nut 6 in sequence. By rotating the first nut 1 and / or the second nut 6, the first burr gasket 3 and the second burr gasket 4 can be clamped, and during further rotation of the first nut 1, the second nut 6, or the screw rod 7, the first burr gasket 3 and the second burr gasket 4 can be rotated under the combined action of clamping force and torque. The burrs on the two burr gaskets constantly rub the surface of the grounding area of the photovoltaic grid like sandpaper until the protective paint or corrosion-resistant coating is completely removed, exposing the metal layer.
[0049] Compared with the traditional manual removal method, the present scheme greatly reduces the labor intensity of construction personnel, who only need to rotate the screw rod 7, the first nut 1, and / or the second nut 6 to complete the removal of the paint or coating, without the need for tedious manual operations. Secondly, the construction efficiency is significantly improved. The rotational friction of the burr gaskets makes the removal of the paint or coating faster and more thorough, greatly shortening the construction period.
[0050] In an exemplary embodiment of the present disclosure, the first burr gasket 3 is connected to the first gasket 2, and the first gasket 2 is connected to the first nut 1; the second burr gasket 4 is connected to the second gasket 5, and the second gasket 5 is connected to the second nut 6. This connection relationship can be detachable or permanently welded.
[0051] In some embodiments of the present disclosure, the first burr gasket 3 is detachably connected with the first gasket 2, and the first gasket 2 is detachably connected with the first nut 1; the second burr gasket 4 is detachably connected with the second gasket 5, and the second gasket 5 is detachably connected with the second nut 6. For example, the detachable connection in the present disclosure can be achieved by bolts or buckles. The detachable connection between the components facilitates easy disassembly and reassembly when installing, maintaining or replacing the components, thereby improving the flexibility and maintainability of the system.
[0052] In some embodiments of the present disclosure, the first burr gasket 3 is connected with the first gasket 2 through a welded connection, and the first gasket 2 is connected with the first nut 1 through a welded connection; the second burr gasket 4 is connected with the second gasket 5 through a welded connection, and the second gasket 5 is connected with the second nut 6 through a welded connection. That is, the first burr gasket 3 and the first gasket 2, the first gasket 2 and the first nut 1, the second burr gasket 4 and the second gasket 5, and the second gasket 5 and the second nut 6 can be connected by welding, which not only enhances the connection strength between the two, but also avoids loosening due to vibration or external force during use, thereby ensuring the firmness and stability of the entire connection system.
[0053] In some embodiments of the present disclosure, the connection mode between different components can also be flexibly selected according to actual needs. For example, the first burr gasket 3 is connected with the first gasket 2 through a welded connection, and the first gasket 2 is detachably connected with the first nut 1; the second burr gasket 4 is connected with the second gasket 5 through a welded connection, and the second gasket 5 is detachably connected with the second nut 6. Alternatively, the first burr gasket 3 is detachably connected with the first gasket 2, and the first gasket 2 is connected with the first nut 1 through a welded connection; the second burr gasket 4 is detachably connected with the second gasket 5, and the second gasket 5 is connected with the second nut 6 through a welded connection. Such flexible and diverse connection modes not only meet the use requirements in different scenarios, but also improve the adaptability and expandability of the entire connection system.
[0054] Other embodiments of the present disclosure will be apparent to those skilled in the art upon consideration of the specification and practice of the concepts disclosed herein. The present application is intended to cover any and all variations of the present disclosure comprising adaptations, modifications, and equivalents of the concepts disclosed herein, following in general the principles of the present disclosure and including such departures from the present disclosure that come within the known and customary practice of the art to which the present disclosure pertains. The specification and examples are to be regarded as illustrative only, and the true scope and spirit of the present disclosure are indicated by the appended claims.
Claims
1. A tooling for offshore photovoltaics comprising an outer sawtooth burr gasket, characterized by, The tooling comprises: a first nut and a second nut distributed in parallel and in opposition; a first gasket located between the first nut and the second nut; a second gasket located between the first gasket and the second nut; a first burr gasket located between the first gasket and the second gasket; a second burr gasket located between the first burr gasket and the second gasket; a screw rod sequentially passing through the first nut, the first gasket, the first burr gasket, the second burr gasket, the second gasket and the second nut, and being threadedly connected with at least the first nut and the second nut.
2. The tooling incorporating an outer sawtooth burr gasket of claim 1, wherein, The first burr gasket is connected with the first gasket, and the first gasket is connected with the first nut; the second burr gasket is connected with the second gasket, and the second gasket is connected with the second nut.
3. The tooling incorporating an outer sawtooth burr gasket of claim 2, wherein, The first burr gasket is detachably connected with the first gasket, and the first gasket is detachably connected with the first nut; the second burr gasket is detachably connected with the second gasket, and the second gasket is detachably connected with the second nut.
4. The tooling incorporating an outer sawtooth burr gasket of claim 2, wherein, The first burr gasket is connected with the first gasket through a welded connecting portion, and the first gasket is connected with the first nut through a welded connecting portion; the second burr gasket is connected with the second gasket through a welded connecting portion, and the second gasket is connected with the second nut through a welded connecting portion.
5. The tooling incorporating an outer sawtooth burr gasket of claim 2, wherein, The first burr gasket is connected with the first gasket through a welded connecting portion, and the first gasket is detachably connected with the first nut; the second burr gasket is connected with the second gasket through a welded connecting portion, and the second gasket is detachably connected with the second nut.
6. The tooling incorporating an outer sawtooth burr gasket of claim 2, wherein, The first burr gasket is detachably connected with the first gasket, and the first gasket is connected with the first nut through a welded connecting portion; the second burr gasket is detachably connected with the second gasket, and the second gasket is connected with the second nut through a welded connecting portion.
7. The tooling incorporating an outer sawtooth burr gasket of any of claims 1-6, wherein, The first gasket and the second gasket are both flat gaskets.
8. The tooling incorporating an outer sawtooth burr gasket of any of claims 1-6, wherein, The first burr gasket and the second burr gasket each comprise a gasket body and a sawtooth pattern located at an edge region of the gasket body, the gasket body having a central hole through which the screw rod passes, and the sawtooth pattern comprising a plurality of sawteeth, the plurality of sawteeth being annularly distributed along an outer periphery of the gasket body, and the sawteeth being protruded relative to a surface of the gasket body.
9. The tooling incorporating an outer sawtooth burr gasket of claim 8, wherein, The gasket body and the sawtooth pattern are in an integral structure.
10. The tooling incorporating an outer sawtooth burr gasket of claim 8, wherein, The sawtooth pattern of the first burr gasket and the sawtooth pattern of the second burr gasket are distributed in opposition.