Stacked wear-resistant welding wire drawing and winding device
By heating the welding wire and applying lubricant, the problem of insufficient plasticity during the wire drawing process was solved, enabling smooth wire drawing and reducing the risk of breakage, thus improving the ease of use of the device.
Patent Information
- Application Number
- CN202422067226.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-08-26
AI Technical Summary
Existing wire drawing devices have low plasticity when drawing high-hardness welding wires, resulting in excessive drawing force, which can easily cause the welding wire to break. They are inconvenient to use and have poor reliability.
A heating mechanism is used to heat the welding wire to increase its plasticity, and a lubricant is applied by a coating mechanism to reduce the pulling resistance. Combined with a winding mechanism, the welding wire is successfully pulled out.
It improves the plasticity of the welding wire, reduces the resistance during the drawing process, reduces the risk of welding wire breakage, and makes it more convenient and practical to use.
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Figure CN223748258U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of welding wire production especially relates to a kind of stack wear-resistant welding wire drawing winding device. BACKGROUND
[0002] The surfacing welding wire is used in the surfacing process, and the diameter of the welding wire needs to be adjusted by drawing during the production process of the surfacing welding wire, and the strength of the welding wire needs to be improved to increase the wear resistance. In the prior art, a new type of welding wire drawing device is disclosed in the utility model patent with the patent application number 201220627833.7, which is mainly composed of a support, a wire drawing pipe and a lubricating cooling pool, etc. A cylindrical hole for shaping the welding wire is arranged on the upper part of the lubricating cooling pool. When the welding wire is drawn, the end of the welding wire is sharpened, and the end of the welding wire is wound around the wire drawing pipe after passing through the cylindrical hole. Then, the wire drawing pipe is rotated, and the wire drawing pipe draws the welding wire during rotation, so that the welding wire is wound around the wire drawing pipe after passing through the cylindrical hole. The welding wire is drawn to the required diameter during the process of passing through the wire drawing pipe. The inventor believes that the following problems exist in the use process of the device. During the drawing process of the welding wire, the welding wire is drawn only by the extrusion of the cylindrical hole and the pulling of the wire drawing pipe. For some welding wires with high hardness, the plasticity is low, and the drawing force is too large during the drawing process, which can easily cause the welding wire to break during the drawing process. It is inconvenient to use and has poor reliability. SUMMARY
[0003] To solve the above technical problems, the utility model provides a stack wear-resistant welding wire drawing winding device, which increases the plasticity of the welding wire during the drawing process, reduces the resistance of the welding wire during the drawing process, reduces the risk of welding wire breakage, is convenient to use and has high practicability.
[0004] The utility model discloses a wear -resisting welding wire drawing winding device, including bottom plate, support, die, support plate and unwinding roller, support plate fixed mounting is in the bottom plate, unwinding roller rotatory mounting is in the support plate, die is fixedly installed through the support in the bottom plate upper end, and the round hole who sets up in the die is left and right through, still include heating mechanism, liquid coating mechanism and winding mechanism, heating machine liquid coating mechanism and winding mechanism all install in the bottom plate upper end, and heating mechanism has heating function, and heating mechanism is located in the left side of unwinding roller, and liquid coating mechanism is located in the left side of heating mechanism, and liquid coating mechanism has the function that coats liquid, and winding mechanism has the function that rolls up, and winding mechanism is located in the left side of die, winding has been wound on unwinding roller with welding wire, when needing to draw the welding wire on unwinding roller, make the one end of welding wire on unwinding roller in proper order pass through heating mechanism, liquid coating mechanism and the round hole on die after winding to winding mechanism, then through winding mechanism to welding wire roll up, when welding wire passes through heating mechanism, heating mechanism heats welding wire, makes welding wire heat, increases the plasticity of welding wire, reduces the hardness of welding wire, until welding wire passes through liquid coating mechanism and coats lubricant, then the welding wire that has coated lubricant is extruded and draws into the same diameter with the round hole of die when passing through the round hole of die, and the welding wire after drawing is wound on winding mechanism and rolls up, can, its in the process of drawing welding wire can heat welding wire, and then increased the plasticity of welding wire in the drawing process, reduced the resistance that welding wire draws, reduced the risk of welding wire fracture, convenient to use, and practicality is high.
[0005] Preferably, the heating mechanism includes a support frame and a heating box, the heating box is fixedly installed on the upper end of the bottom plate through the support frame, a heating cavity is arranged in the heating box, a plurality of electric heating lamps are arranged in the heating cavity of the heating box, and an outlet and an inlet are arranged at the left and right ends of the heating box and communicated with the cavity.
[0006] Preferably, the liquid coating mechanism includes a box body, a delivery pump, a liquid discharge pipe and a smearing mechanism, the box body is fixedly installed on the bottom plate, a cavity is arranged in the box body, lubricant is arranged in the cavity of the box body, the delivery pump is installed on the bottom plate, the input end of the delivery pump is communicated with the cavity of the box body, the output end of the delivery pump is connected with the smearing mechanism through the liquid discharge pipe, and the smearing mechanism has the function of smearing lubricant.
[0007] Preferably, the smearing mechanism comprises a liquid discharging pipe, a mounting pipe, a connecting plate and a high-temperature-resistant oil smearing sponge, the mounting pipe is fixedly installed on the upper portion of the box body through the connecting plate, the high-temperature-resistant oil smearing sponge is fixedly installed in the mounting pipe, the high-temperature-resistant oil smearing sponge is provided with through holes communicating with each other left and right, and the output end of the liquid discharging pipe is located in the mounting pipe; after the welding wire is heated, the welding wire enters into the round hole of the mold after passing through the through holes of the high-temperature-resistant oil smearing sponge, when the welding wire passes through the high-temperature-resistant oil smearing sponge, the conveying pump is opened, the lubricant in the box body enters into the mounting pipe through the conveying pump and the liquid discharging pipe in turn, and then the lubricant enters into the high-temperature-resistant oil smearing sponge, when the welding wire passes through the high-temperature-resistant oil smearing sponge, the high-temperature-resistant oil smearing sponge can smear the lubricant on the surface of the welding wire; the surface of the welding wire is smearing lubricant conveniently, and the convenience is improved.
[0008] Preferably, the winding mechanism comprises a fixing plate, a motor and a winding roller, the fixing plate is fixedly installed on the bottom plate, the motor is fixedly installed on the fixing plate, the winding roller is rotatably installed on the fixing plate, and the input end of the winding roller is connected with the motor; the left end of the welding wire is wound on the winding roller, then the motor is opened, the motor drives the winding roller to rotate, and the rotating winding roller winds the welding wire and applies tension to the welding wire.
[0009] Preferably, the box body further comprises a thermometer, the heating box is provided with the thermometer, and the thermometer is installed on the heating box; through the above arrangement, the temperature in the heating cavity of the heating box is monitored conveniently, and the convenience is improved.
[0010] Preferably, the upper portion of the box body cavity is provided with a filter screen; through the above arrangement, the lubricant falling into the box body cavity is filtered through the filter screen first, and the cleanliness of the lubricant is improved.
[0011] Compared with the prior art, the welding wire plasticity in the drawing process is increased, the resistance of the welding wire in the drawing process is reduced, the risk of the welding wire fracture is reduced, the use is convenient, and the practicality is high. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 is the first axonometric structure schematic view of the utility model;
[0013] Figure 2 is the second axonometric structure schematic view of the utility model;
[0014] Figure 3 is the structure schematic view of the liquid smearing mechanism;
[0015] Figure 4 is the structure schematic view of the heating mechanism;
[0016] Figure 5 is the main view structure schematic view of the utility model.
[0017] Marked in the drawing: 1, bottom plate; 2, support; 3, mold; 4, support plate; 5, unwinding roller; 6, support frame; 7, heating box; 8, box; 9, conveying pump; 10, liquid discharge pipe; 11, mounting pipe; 12, connecting plate; 13, high-temperature-resistant oil-coated sponge; 14, fixed plate; 15, motor; 16, winding roller; 17, thermometer. DETAILED DESCRIPTION
[0018] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. The present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. EMBODIMENT
[0019] As Figures 1 to 5 , the present application is a wear-resistant welding wire drawing and winding device, which comprises a bottom plate 1, a support 2, a mold 3, a support plate 4, an unwinding roller 5, a heating mechanism, a liquid coating mechanism and a winding mechanism, the support plate 4 is fixedly installed on the bottom plate 1, the unwinding roller 5 is rotatably installed on the support plate 4, the mold 3 is fixedly installed on the upper end of the bottom plate 1 through the support 2, the mold 3 is provided with a circular hole communicating left and right, the heating mechanism, the liquid coating mechanism and the winding mechanism are all installed on the upper end of the bottom plate 1, the heating mechanism has a heating function, the heating mechanism is located on the left side of the unwinding roller 5, the liquid coating mechanism is located on the left side of the heating mechanism, the liquid coating mechanism has a liquid coating function, and the winding mechanism has a winding function, and the winding mechanism is located on the left side of the mold 3.
[0020] As Figure 1 , the heating mechanism comprises a support frame 6 and a heating box 7, the heating box 7 is fixedly installed on the upper end of the bottom plate 1 through the support frame 6, the heating box 7 is provided with a heating cavity, a plurality of electric heating lamps are arranged in the heating cavity of the heating box 7, and the left and right ends of the heating box 7 are respectively provided with an outlet and an inlet communicating with the cavity; when the welding wire 18 is drawn, the welding wire 18 enters the heating cavity of the heating box 7 through the inlet on the right side of the heating box 7, and at the same time, the plurality of electric heating lamps in the heating cavity are turned on, so that the electric heating lamps heat the welding wire 18, the temperature of the welding wire 18 is increased, and after heating, the welding wire 18 is discharged through the outlet on the left side of the heating box 7; the heating of the welding wire 18 is facilitated, and the plasticity of the welding wire 18 in the drawing process is increased.
[0021] As Figure 1 and Figure 3The coating liquid mechanism comprises a box body 8, a conveying pump 9, a liquid discharge pipe 10 and a coating mechanism, the box body 8 is fixedly installed on the bottom plate 1, a cavity is arranged in the box body 8, lubricant is arranged in the cavity of the box body 8, the conveying pump 9 is installed on the bottom plate 1, the input end of the conveying pump 9 is communicated with the cavity of the box body 8, the output end of the conveying pump 9 is connected with the coating mechanism through the liquid discharge pipe 10, and the coating mechanism has the function of coating lubricant; after the welding wire 18 is heated, the welding wire 18 enters the coating mechanism, then the conveying pump 9 is opened, the lubricant in the box body 8 enters the coating mechanism in sequence through the conveying pump 9 and the liquid discharge pipe 10, then the coating mechanism is used for coating the surface of the welding wire 18 with lubricant, the smoothness of the surface of the welding wire 18 is improved, the resistance of the welding wire 18 in the drawing process is reduced, and the convenience is improved.
[0022] As Figure 3 The coating mechanism comprises the liquid discharge pipe 10, the mounting pipe 11, the connecting plate 12 and the high-temperature-resistant oil-coated sponge 13, the mounting pipe 11 is fixedly installed on the upper portion of the box body 8 through the connecting plate 12, the high-temperature-resistant oil-coated sponge 13 is fixedly installed in the mounting pipe 11, the high-temperature-resistant oil-coated sponge 13 is provided with through holes communicating with each other left and right, and the output end of the liquid discharge pipe 10 is located in the mounting pipe 11; after the welding wire 18 is heated, the welding wire 18 enters the round hole of the mold 3 after passing through the through holes on the high-temperature-resistant oil-coated sponge 13, when the welding wire 18 passes through the high-temperature-resistant oil-coated sponge 13, the conveying pump 9 is opened, the lubricant in the box body 8 enters the mounting pipe 11 in sequence through the conveying pump 9 and the liquid discharge pipe 10, then the lubricant enters the high-temperature-resistant oil-coated sponge 13, and when the welding wire 18 passes through the high-temperature-resistant oil-coated sponge 13, the high-temperature-resistant oil-coated sponge 13 is used for coating the surface of the welding wire 18 with lubricant; the surface of the welding wire 18 is coated with lubricant conveniently, and the convenience is improved.
[0023] As Figure 1 The winding mechanism comprises the fixing plate 14, the motor 15 and the winding roller 16, the fixing plate 14 is fixedly installed on the bottom plate 1, the motor 15 is fixedly installed on the fixing plate 14, the winding roller 16 is rotatably installed on the fixing plate 14, and the input end of the winding roller 16 is connected with the motor 15; the left end of the welding wire 18 is wound on the winding roller 16, then the motor 15 is opened, the motor 15 drives the winding roller 16 to rotate, the rotating winding roller 16 winds the welding wire 18, and at the same time, the winding roller 16 applies tension to the welding wire 18; the winding of the welding wire 18 is facilitated.
[0024] The heating box 7 is provided with the thermometer 17, and the thermometer 17 is installed on the heating box 7; through the above arrangement, the temperature in the heating cavity of the heating box 7 is monitored conveniently, and the convenience is improved. Embodiment
[0025] On the basis of embodiment 1, the upper part of the chamber of the box 8 is provided with a filter screen; through the above setting, the lubricant falling into the chamber of the box 8 is first filtered through the filter screen, and the cleanliness of the lubricant is improved.
[0026] The unwinding roller 5, the supporting frame 6, the heating box 7, the conveying pump 9, the high-temperature-resistant oiling sponge 13 and the thermometer 17 of the wear-resistant welding wire drawing and winding device are all purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, and the technical personnel in the field does not need to pay creative labor.
[0027] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary technical personnel in the technical field, without departing from the technical principle of the utility model, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection range of the utility model.
Claims
1. A kind of stack wear-resistant welding wire drawing winding device, including bottom plate (1), support (2), mould (3), support plate (4) and unwinding roller (5), support plate (4) is fixedly installed on bottom plate (1), unwinding roller (5) is rotatably installed on support plate (4), mould (3) is fixedly installed on the upper end of bottom plate (1) by support (2), and round hole is provided in mould (3) and communicated left and right;Its characterized in that, It also includes heating mechanism, liquid coating mechanism and winding mechanism, heating machine liquid coating mechanism and winding mechanism are installed on the bottom plate (1) upper end, heating mechanism has heating function, heating mechanism is located on the left side of the unwinding roller (5), liquid coating mechanism is located on the left side of the heating mechanism, liquid coating mechanism has liquid coating function, winding mechanism has the function of winding, winding mechanism is located on the left side of the mold (3).
2. A pile wear-resistant welding wire drawing and winding device according to claim 1, characterized in that, The heating mechanism comprises a support frame (6) and a heating box (7), the heating box (7) is fixedly installed on the upper end of the bottom plate (1) through the support frame (6), and the heating box (7) is provided with a heating cavity. The heating cavity of the heating box (7) is provided with a plurality of electric heating lamps, and the left and right ends of the heating box (7) are respectively provided with an outlet and an inlet communicated with the cavity.
3. A pile wear resistant welding wire drawing and winding device according to claim 1, characterized in that, The liquid coating mechanism comprises a box body (8), a delivery pump (9), a liquid discharge pipe (10) and a smearing mechanism, the box body (8) is fixedly installed on the bottom plate (1), the box body (8) is provided with a cavity, the cavity of the box body (8) is provided with a lubricant, the delivery pump (9) is installed on the bottom plate (1), the input end of the delivery pump (9) is communicated with the cavity of the box body (8), the output end of the delivery pump (9) is connected with the smearing mechanism through the liquid discharge pipe (10), and the smearing mechanism has the function of smearing lubricant.
4. A pile wear resistant welding wire drawing and winding device according to claim 3, characterized in that, The smearing mechanism comprises a liquid discharge pipe (10), a mounting pipe (11), a connecting plate (12) and a high-temperature resistant oil-coated sponge (13), the mounting pipe (11) is fixedly installed on the upper part of the box body (8) through the connecting plate (12), the high-temperature resistant oil-coated sponge (13) is fixedly installed in the mounting pipe (11), the high-temperature resistant oil-coated sponge (13) is provided with through holes communicated with left and right sides, and the output end of the liquid discharge pipe (10) is located in the mounting pipe (11).
5. A pile wear resistant welding wire drawing and winding device according to claim 1, characterized in that, The winding mechanism comprises a fixed plate (14), a motor (15) and a winding roller (16), the fixed plate (14) is fixedly installed on the bottom plate (1), the motor (15) is fixedly installed on the fixed plate (14), and the winding roller (16) is rotatably installed on the fixed plate (14). The input end of the winding roller (16) is connected with the motor (15).
6. A pile wear resistant welding wire drawing and winding device according to claim 2, characterized in that, It also includes a thermometer (17), the heating box (7) is provided with a thermometer (17), and the thermometer (17) is installed on the heating box (7).
7. A pile wear resistant welding wire drawing and winding device according to claim 3, characterized in that, The upper part of the cavity of the box body (8) is provided with a filter screen.
Citation Information
Patent Citations
Novel solder wire drawing device
CN202951714U