Charging pile cable storage device
By designing a charging pile cable storage device with pulley blocks and a cleaning mechanism, the problems of dust accumulation and limited storage capacity are solved, enabling stable storage and cleaning of longer cables, ensuring the reliability of the charging process and the service life of the cables.
Patent Information
- Application Number
- CN202522615912.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-12-10
AI Technical Summary
Existing charging pile cable storage devices are prone to getting stuck after dust accumulation, have limited storage capacity, and lack remedial measures for spring failure, resulting in shortened charging cable lifespan and unstable charging process.
A charging pile cable storage device was designed, which includes a pulley system, a cleaning device, and a control system. The pulley system enables the storage of longer cables, the cleaning device removes dust, the control system ensures that the charging cable is properly stored and prevents it from falling off, the cleaning roller and scraper ring remove dust, and the limit push rod and motor ensure that the cable is stored in the designated position.
It increases cable storage capacity, prevents jamming caused by dust, ensures the stability and reliability of the charging cable during use, and extends the cable's lifespan.
Smart Images

Figure CN223771763U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of charging pile technology, specifically a charging pile cable storage device. Background Technology
[0002] With the increasing popularity of electric vehicles, there are more and more outdoor charging stations. Charging stations generally require charging guns for charging, and charging guns require charging cables for power. However, if charging cables are exposed to the outside for a long time, they are easily damaged due to pulling, wear and tear from the ground, and exposure to the sun. Therefore, they need to be properly stored when not in use to extend the service life of the charging cables.
[0003] A utility model patent with publication number CN212403029U provides a cable storage mechanism for charging piles used in new energy vehicles, which can automatically retract the cable into the charging pile by squeezing it with a spring. However, during the repeated retraction of the charging cable, the lack of a reasonable dust cleaning structure allows dust to accumulate in the storage cavity, jamming the charging cable and preventing normal retraction. Furthermore, the use of a single spring to pull the charging cable has limited storage capacity, and there are no remedial measures for spring failure. Therefore, it is difficult to meet the cable storage needs of existing charging piles. Utility Model Content
[0004] The purpose of this utility model is to provide a charging pile cable storage device to solve the problems mentioned in the background.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a charging pile cable storage device, comprising:
[0006] A storage housing is fixed on a charging pile and used to hold a charging gun. The charging gun is connected to a charging cable that is electrically connected to a power supply component inside the charging pile. The storage housing also has a storage cavity inside.
[0007] A cable pulling device includes a fixed plate fixed to the bottom of the storage cavity and a movable plate that slides up and down along the storage cavity. A pulley group for pulling the charging cable is provided between the fixed plate and the movable plate. A second reset spring for resetting the movable plate is provided between the fixed plate and the movable plate.
[0008] The cleaning device includes a discharge chamber at the bottom of the housing and a cleaning device inside the discharge chamber. The cleaning device includes a cleaning roller rotatably mounted to the housing and a cleaning brush fixed on the cleaning roller, which can clean the dust on the charging cable by rotating.
[0009] Optionally, the storage cavity is provided with a slide for guiding the movement direction of the movable plate, and a slider that slides along the slide is fixedly installed on the movable plate.
[0010] Optionally, the housing is provided with a scraping ring at the junction of the corresponding storage cavity and the discharge cavity, which is sleeved on the charging cable to scrape off the dust on the surface of the charging cable, and the storage cavity is provided with a reversing pulley at the end of the corresponding scraping ring for guiding the charging cable from the discharge cavity to the pulley assembly.
[0011] Optionally, the reversing pulley drives the cleaning device to rotate via a reversing drive device. The reversing drive device includes a first bevel gear coaxially mounted with the reversing pulley, and a drive wheel that drives the cleaning drum to rotate via a belt is rotatably mounted on the housing. A second bevel gear that meshes with the first bevel gear is coaxially mounted on the drive wheel.
[0012] Optionally, a controller is fixedly installed on the storage housing, and a positioning switch for detecting whether the charging gun is correctly placed on the storage housing is fixedly installed on the charging gun. A limit push rod is fixedly installed on the movable plate, and the output end of the limit push rod drives a pressing block that presses against the inner wall of the storage cavity and is used to limit the displacement of the movable plate. The controller is electrically connected to the charging gun, the positioning switch and the limit push rod respectively.
[0013] Optionally, a rack is installed vertically inside the storage cavity, and a main motor is fixedly installed on the movable plate. The output end of the main motor drives a main gear that meshes with the rack, and the main motor is used to drive the movable plate to move up and down. The controller is electrically connected to the main motor.
[0014] Optionally, the inlet end of the discharge chamber is provided with a limiting guide device for limiting the charging cable. The limiting guide device includes a connecting plate fixed to the receiving housing, and a guide frame is connected to the connecting plate through a first return spring. The guide frame is used to guide the charging cable to correctly enter the cleaning drum. A pressure sensor for detecting the force on the first return spring is installed on the connecting plate. The charging cable is fixed at a designated take-up stop position with a limiting block for pushing the guide frame. The pressure sensor is electrically connected to the controller. A first elastic membrane and a second elastic membrane are provided between the connecting plate and the guide frame for sealing the first return spring. The first elastic membrane is in contact with the limiting block.
[0015] Compared with the prior art, the beneficial effects of the charging pile cable storage device provided by this utility model are:
[0016] 1. This utility model can accommodate longer cables by using the pulley system inside the cable pulling device and clean the cable surface using the cleaning device, thereby reducing cable winding failures caused by dust.
[0017] 2. This utility model uses a limiting push rod to push a limiting block to fix the movable plate, thereby preventing the charging gun from being accidentally pulled off by the charging cable and ensuring normal charging.
[0018] 3. This utility model, through the cooperation of the positioning switch, limit guide device and main motor, can ensure that the charging cable is stored in the designated position after charging is completed, thereby improving the overall reliability of the mechanism. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the limiting and guiding device in this utility model;
[0022] Figure 4 This is a schematic diagram of the wire-drawing device in this utility model;
[0023] Figure 5 This is a schematic diagram of the cleaning device in this utility model.
[0024] In the diagram: 1. Storage housing; 2. Limiting and guiding device; 201. Connecting plate; 202. First elastic membrane; 203. Guide frame; 204. First return spring; 205. Pressure sensor; 206. Second elastic membrane; 3. Cleaning device; 301. Cleaning roller; 302. Cleaning brush; 4. Wire pulling device; 401. Movable plate; 402. Second return spring; 403. Pulley block; 404. Fixed plate; 5. Reversing drive device; 501. First bevel gear; 502. Second bevel gear; 503. Drive wheel; 6. Positioning switch; 7. Charging gun; 8. Charging cable; 9. Limiting block; 10. Controller; 11. Limiting push rod; 12. Extrusion block; 13. Slider; 14. Main motor; 15. Main gear; 16. Discharge chamber; 17. Rack; 18. Scraper ring; 19. Reversing pulley; 20. Slide rail; 21. Storage chamber. Detailed Implementation
[0025] To clearly and completely describe the objectives and technical solutions of this utility model, and to more clearly illustrate its advantages, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] Example 1: Please refer to Figure 1 , Figure 2 and Figure 4This utility model provides a charging pile cable storage device, including a storage housing 1, a cable pulling device 4, and a cleaning device 3. The storage housing 1 is fixed on the charging pile and is used to hold a charging gun 7. The charging gun 7 is connected to a charging cable 8 that is electrically connected to the power supply component inside the charging pile. The storage housing 1 is provided with a storage cavity 21. The cable pulling device 4 includes a fixed plate 404 fixed to the bottom of the storage cavity 21 and a movable plate 401 that slides up and down along the storage cavity 21. A pulley group 403 for pulling the charging cable 8 is provided between the fixed plate 404 and the movable plate 401. A second return spring 402 for resetting the movable plate 401 is provided between the fixed plate 404 and the movable plate 401. The storage cavity 21 is provided with... A slide rail 20 guides the movement of the movable plate 401, and a slider 13 is fixedly installed on the movable plate 401, sliding along the slide rail 20. When the user needs to charge the device with the charging gun 7, the user removes the charging gun 7 from the storage housing 1, and then pulls the charging cable 8 outward, causing the movable plate 401 to move towards the bottom of the storage cavity 21, allowing the charging cable 8 to be pulled out to the required length. When the user stops pulling the charging cable 8, the second return spring 402 pushes the movable plate 401 upward, causing the charging cable 8 to retract into the storage cavity 21 under the traction of the pulley group 403. After the user finishes charging, the user simply puts the charging gun 7 back into the storage housing 1. Furthermore, the device can increase the amount of charging cable 8 that can be stored using the pulley group 403, thus enabling the storage of longer charging cables.
[0027] Please see Figure 1 , Figure 2 , Figure 4 and Figure 5The bottom of the housing 1 is provided with a discharge chamber 16, and a cleaning device 3 is provided inside the discharge chamber 16. The cleaning device 3 includes a cleaning roller 301 rotatably mounted with the housing 1, and a cleaning brush 302 fixed on the cleaning roller 301, which can clean the dust on the charging cable 8 by rotating. At the junction of the corresponding storage chamber 21 and the discharge chamber 16, the housing 1 is provided with a scraper ring 18 sleeved on the charging cable 8 to scrape the dust on the surface of the charging cable 8. At the end of the corresponding scraper ring 18, the storage chamber 21 is provided with a reversing pulley 19 for guiding the charging cable 8 from the discharge chamber 16 to the pulley group 403. The reversing pulley 19 drives the cleaning device 3 to rotate through a reversing drive device 5. The reversing drive device 5 includes a first bevel gear 501 coaxially mounted with the reversing pulley 19, and a belt-driven cleaning device is rotatably mounted on the housing 1. The drive wheel 503 of the rotating drum 301 has a second bevel gear 502 coaxially mounted on it, meshing with the first bevel gear 501. During the movement of the charging cable 8, the drive wheel 503 will drive the reversing pulley 19, which in turn will drive the first bevel gear 501. The first bevel gear 501 will then drive the drive wheel 503 via the second bevel gear 502. Subsequently, the drive wheel 503 will drive the cleaning drum 301 to rotate via a belt. When the cleaning drum 301 rotates, the cleaning brushes 302 inside the cleaning drum 301 will scrape the surface of the charging cable 8, thus ensuring the cleanliness of the charging cable 8. The gaps between the cleaning brushes 302 allow the scraped dust to fall to the outside through the bottom of the discharge chamber 16. The charging cable 8 will also be scraped by the scraping ring 18, thus ensuring that the surface of the charging cable 8 is clean. By cleaning the charging cable 8 in this way, it is possible to effectively prevent dust and other impurities from being carried into the storage cavity 21 by the charging cable 8, and effectively prevent the cable pulling device 4 from getting stuck due to dust.
[0028] Example 2: Please refer to Figure 1 , Figure 2 and Figure 4Based on Embodiment 1, a controller 10 is fixedly installed on the housing 1, and a positioning switch 6 for detecting whether the charging gun 7 is correctly placed on the housing 1 is fixedly installed on the charging gun 7. A limit push rod 11 is fixedly installed on the movable plate 401, and the output end of the limit push rod 11 drives a pressing block 12 that presses against the inner wall of the storage cavity 21 and is used to limit the displacement of the movable plate 401. The controller 10 is electrically connected to the charging gun 7, the positioning switch 6, and the limit push rod 11 respectively. When the controller 10 detects that the charging gun 7 is in a normal charging state, the controller 10 will drive the limit push rod 11 to press the pressing block. The 12 is pressed against the inner wall of the storage cavity 21, thereby restricting the movement of the movable plate 401 and preventing the charging cable 8 from being pulled back into the storage cavity 21 by the cable pulling device 4. This avoids the problem of the charging gun 7 falling off due to the cable pulling device 4 pulling the charging cable 8 during normal charging. When the charging is completed, when the user correctly places the charging gun 7 on the storage housing 1, the positioning switch 6 will be triggered. At this time, the controller 10 controls the limit push rod 11 to move in the opposite direction, thereby causing the pressing block 12 to disengage from the contact state with the inner wall of the storage cavity 21. This allows the cable pulling device 4 to normally retract the charging cable 8 into the storage cavity 21.
[0029] Example 3: Please refer to Figure 1 , Figure 2 and Figure 3Based on Embodiment 2, a rack 17 is installed vertically inside the storage cavity 21, and a main motor 14 is fixedly installed on the movable plate 401. The output end of the main motor 14 drives a main gear 15 that meshes with the rack 17, and the main motor 14 is used to drive the movable plate 401 to move up and down. The controller 10 is electrically connected to the main motor 14. A limiting guide device 2 for limiting the charging cable 8 is provided at the inlet end of the discharge cavity 16. The limiting guide device 2 includes a connecting plate 201 fixed to the storage shell 1, and a guide is connected to the connecting plate 201 through a first return spring 204. The frame 203 guides the charging cable 8 into the cleaning roller 301. A pressure sensor 205 is mounted on the connecting plate 201 to detect the force on the first return spring 204. A limiting block 9 for pushing the guide frame 203 is fixed at a designated retraction stop position for the charging cable 8. The pressure sensor 205 is electrically connected to the controller 10. A first elastic membrane 202 and a second elastic membrane 206 are provided between the connecting plate 201 and the guide frame 203 to seal the first return spring 204. The first elastic membrane 202 contacts the limiting block 9. Both the first elastic membrane 202 and the second elastic membrane 206 can be made of rubber. The first elastic membrane 202 has a thicker surface and, if necessary, a metal sheet is provided inside the first elastic membrane 202 for support, thereby ensuring a stable relative position between the connecting plate 201 and the guide frame 203, allowing the limiting block 9 to press correctly onto the guide frame 203. When the limiting block 9 presses onto the guide frame 203, the pressure on the pressure sensor 205 reaches the threshold. The controller 10 will then lock the position of the movable plate 401 again via the limiting push rod 11 to prevent the charging gun 7 from being pulled too much and to prevent children from pulling out the cable. The locking state will only be released when the user removes the charging gun 7 from the storage housing 1 and the positioning switch 6 is not triggered. In addition, considering that the second reset spring 402 may fail and result in insufficient rebound force, making it impossible to fully retract the charging cable 8, the controller 10 will start timing after the user correctly places the charging gun 7 on the storage housing 1 and triggers the positioning switch 6. Within the preset timing period, if the limiting block 9 fails to properly press the guide frame 203 and trigger the pressure sensor 205, the controller 10 will control the main motor 14 to directly drive the main gear 15 to rotate. The main gear 15 will then drive the movable plate 401 upward along the rack 17 until the pressure sensor 205 is correctly triggered. This method effectively avoids problems such as the charging cable 8 not being properly stored in the storage cavity 21 or the charging cable 8 being easily pulled out by children, thus better protecting the charging cable 8.
[0030] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.
Claims
1. A charging pile cable storage device, characterized in that, include: Storage housing (1), the storage housing (1) is fixed on the charging pile and used to place the charging gun (7), the charging gun (7) is connected to a charging cable (8) that is electrically connected to the power supply component inside the charging pile, and a storage cavity (21) is provided inside the storage housing (1). The cable pulling device (4) includes a fixed plate (404) fixed to the bottom of the storage cavity (21) and a movable plate (401) that slides up and down along the storage cavity (21). A pulley group (403) for pulling the charging cable (8) is provided between the fixed plate (404) and the movable plate (401). A second reset spring (402) for resetting the movable plate (401) is provided between the fixed plate (404) and the movable plate (401). The cleaning device (3) is provided in the bottom of the housing (1) with a discharge chamber (16) and a cleaning device (3) is provided in the discharge chamber (16). The cleaning device (3) includes a cleaning roller (301) rotatably mounted with the housing (1) and a cleaning brush (302) fixed on the cleaning roller (301) that can clean the dust on the charging cable (8) by rotating.
2. The charging pile cable storage device according to claim 1, characterized in that: The storage cavity (21) is provided with a slide (20) for guiding the movement direction of the movable plate (401), and a slider (13) that slides along the slide (20) is fixedly installed on the movable plate (401).
3. The charging pile cable storage device according to claim 1, characterized in that: The housing (1) has a scraper ring (18) at the junction of the corresponding storage cavity (21) and the discharge cavity (16) for scraping dust off the surface of the charging cable (8) and the storage cavity (21) has a reversing pulley (19) at the end of the corresponding scraper ring (18) for guiding the charging cable (8) from the discharge cavity (16) to the pulley group (403).
4. The charging pile cable storage device according to claim 3, characterized in that: The reversing pulley (19) drives the cleaning device (3) to rotate via the reversing drive device (5). The reversing drive device (5) includes a first bevel gear (501) coaxially mounted with the reversing pulley (19), and a drive wheel (503) rotatably mounted on the housing (1) drives the cleaning roller (301) to rotate via a belt. A second bevel gear (502) coaxially mounted on the drive wheel (503) meshes with the first bevel gear (501).
5. The charging pile cable storage device according to claim 1, characterized in that: A controller (10) is fixedly installed on the storage housing (1), and a positioning switch (6) for detecting whether the charging gun (7) is correctly placed on the storage housing (1) is fixedly installed on the charging gun (7). A limit push rod (11) is fixedly installed on the movable plate (401), and the output end of the limit push rod (11) drives a pressing block (12) that is pressed against the inner wall of the storage cavity (21) and used to limit the displacement of the movable plate (401). The controller (10) is electrically connected to the charging gun (7), the positioning switch (6) and the limit push rod (11) respectively.
6. The charging pile cable storage device according to claim 5, characterized in that: A rack (17) is mounted in the receiving cavity (21) along the vertical direction, a main motor (14) is fixedly installed on the movable plate (401), the output end of the main motor (14) is driven with a main gear (15) engaged with the rack (17), and the main motor (14) is used to drive the movable plate (401) to move up and down, and the controller (10) is electrically connected with the main motor (14).
7. The charging pile cable storage device according to claim 6, characterized in that: The import end of the discharging cavity (16) is provided with a limiting guide device (2) for limiting the charging wire (8), the limiting guide device (2) comprises a connecting plate (201) fixed with the receiving shell (1), a guide frame (203) is connected with the connecting plate (201) through a first reset spring (204), the guide frame (203) is used for guiding the charging wire (8) to enter the cleaning roller (301) correctly, a pressure sensor (205) for detecting the stress of the first reset spring (204) is installed on the connecting plate (201), the charging wire (8) is fixed with a limiting block (9) for pushing the guide frame (203) at a designated winding stop position, the pressure sensor (205) is electrically connected with the controller (10), a first elastic film (202) and a second elastic film (206) for sealing the first reset spring (204) are arranged between the connecting plate (201) and the guide frame (203), and the first elastic film (202) is in contact with the limiting block (9).
Citation Information
Patent Citations
Charging pile cable storage mechanism for new energy automobile
CN212403029U