Water-cooling spraying mechanism of aluminum die-casting pot

The water-cooled spray assembly driven by a hydraulic cylinder solves the problem of needing an additional water pump and manual control for aluminum pot water-cooled spray mechanisms, achieving a convenient cooling effect without the need for additional equipment or manual intervention.

CN223775969UActive Publication Date: 2026-01-09JH LEICAST COOKWARE CO LTD
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Patent Information

Application Number
CN202422933378.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2026-01-09
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing aluminum pot water-cooled spray mechanisms require additional water pumps and manual control, making them inconvenient to use and costly.

Method used

The water-cooled spray assembly is driven by a hydraulic cylinder. The hydraulic cylinder pushes the piston plate to move inside the piston cylinder, and the flow of cooling water is controlled by a one-way valve, eliminating the need for an additional water pump and manual intervention.

Benefits of technology

It achieves a cooling process that requires no additional water pumps or manual control, reducing costs and improving ease of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water-cooling spraying mechanism of an aluminum die-casting pot, which relates to the technical field of aluminum pot die-casting and comprises a bottom plate, a water-cooling spraying assembly, a water-cooling spraying assembly and a water-cooling spraying assembly, and the bottom plate is used for mounting an aluminum pot die-casting forming mechanism and the water-cooling spraying assembly; the aluminum pot die-casting forming mechanism is used for carrying out die-casting forming on the aluminum pot; the water-cooling spraying assembly comprises a piston cylinder, a piston plate, a movable rod, a fixed plate, a water inlet pipe, a water outlet pipe and an atomizing nozzle; the piston barrel is fixedly arranged at the top of the left side of the left side plate, the piston plate is slidably arranged on the inner side of the piston barrel, the movable rod slidably penetrates through the left side plate and is fixedly connected between the piston plate and the fixed plate, and the fixed plate is fixedly arranged at the top of the first forming mold. An additional water pump is not needed, meanwhile, the cooling process does not need to be controlled manually, manpower is saved, cost is reduced, and meanwhile actual use is more convenient and faster.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum pot die-casting technology, and in particular to a water-cooled spray mechanism for an aluminum die-casting pot. Background Technology

[0002] Aluminum pots have the advantages of being lightweight, durable, heating up quickly, conducting heat evenly, and not easily rusting. Currently, aluminum pots are mainly produced by die casting. Since the die-cast aluminum pot still has a high temperature after demolding, a water-cooling spray system is usually used to cool the aluminum pot after demolding to facilitate subsequent transportation.

[0003] Existing water-cooled spray mechanisms for cooling aluminum pots mainly include a water tank, an inlet pipe, a water pump, an outlet pipe, and atomizing nozzles. During operation, the water pump draws cooling water from the water tank through the inlet pipe, and the cooling water enters the atomizing nozzle through the outlet pipe and is sprayed onto the aluminum pot to complete the cooling.

[0004] However, the above-mentioned water-cooled spray mechanism still has some drawbacks in actual use. The most obvious one is that when used in conjunction with aluminum pot die-casting equipment, an additional power device, namely a water pump, is required to draw cooling water. In addition, during the aluminum pot production process, operators need to frequently control the start and stop of the water pump to cool multiple aluminum pots, which is not convenient in actual use.

[0005] Therefore, it is necessary to invent a water-cooled spray mechanism for an aluminum die-casting pot to solve the above problems. Summary of the Invention

[0006] The purpose of this utility model is to provide a water-cooled spray mechanism for aluminum die-casting pots, which eliminates the need for additional water pumps and manual control of the cooling process, saving manpower, reducing costs, and making it more convenient to use. This solves the problems mentioned in the background art, which require additional power equipment, namely water pumps, to draw cooling water when used with aluminum pot die-casting equipment. In addition, during the aluminum pot production process, operators need to frequently control the start and stop of the water pumps to cool multiple aluminum pots, which is inconvenient in actual use.

[0007] According to one aspect of this disclosure, the following technical solution is provided: a water-cooled spray mechanism for an aluminum die-casting pot, comprising:

[0008] The base plate is used to install the aluminum pot die-casting mechanism and the water-cooled spray assembly;

[0009] An aluminum pot die-casting forming mechanism, wherein the aluminum pot die-casting forming mechanism is used for die-casting aluminum pots; and

[0010] A water-cooled spray assembly, comprising a piston cylinder, a piston plate, a movable rod, a fixed plate, a water inlet pipe, a water outlet pipe, and an atomizing nozzle;

[0011] The piston cylinder is fixedly installed on the top left side of the left side plate, the piston plate is slidably installed inside the piston cylinder, the movable rod slides through the left side plate and is fixedly connected between the piston plate and the fixed plate, the fixed plate is fixedly installed on the top of the first forming mold, the water inlet pipe and the water outlet pipe are fixedly installed through the bottom of the piston cylinder from left to right, and the atomizing nozzle is fixedly installed at the end of the water outlet pipe.

[0012] According to at least one embodiment of the present disclosure, the water-cooled spray mechanism for an aluminum die-casting pot includes a right side plate, a hydraulic cylinder, and a first forming mold. The right side plate is fixedly disposed on the top right side of the bottom plate, and the hydraulic cylinder is fixedly disposed on the right side of the right side plate, with its output shaft extending to the left side of the right side plate and fixedly connected to the first forming mold.

[0013] According to at least one embodiment of the present disclosure, the water-cooled spray mechanism for an aluminum die-casting pot includes four hydraulic cylinders, with the four left side plates arranged in a rectangular pattern.

[0014] According to at least one embodiment of the water-cooled spray mechanism for an aluminum die-casting pot disclosed herein, the aluminum pot die-casting molding mechanism further includes a left side plate and a second molding die, wherein the left side plate is fixedly disposed on the top left side of the base plate, and the second molding die is fixedly disposed on the right side of the left side plate.

[0015] According to at least one embodiment of the water-cooled spray mechanism of the aluminum die-casting pot disclosed herein, both the inlet pipe and the outlet pipe are equipped with one-way valves.

[0016] According to at least one embodiment of the water-cooled spray mechanism for an aluminum die-casting pot disclosed herein, the water-cooled spray assembly further includes a water tank, which is fixedly disposed on the top left side of the base plate, and the bottom end of the water inlet pipe extends to the bottom of the inner cavity of the water tank.

[0017] The technical effects and advantages of this utility model are as follows:

[0018] This invention incorporates a water-cooled spray assembly. When the hydraulic cylinder pushes the first forming mold to the left to close with the second forming mold, the moving fixed plate of the first forming mold moves to the left. As the fixed plate moves to the left, it drives the piston plate to move to the left inside the piston cylinder. At this time, due to the restriction of the one-way valve on the inlet and outlet pipes, the cooling water inside the water tank enters the inside of the piston cylinder through the inlet pipe. Subsequently, as the hydraulic cylinder drives the first forming mold to the right, the first forming mold drives the piston plate to move to the right synchronously in the piston cylinder through the fixed plate and the movable rod. This allows the cooling water inside the piston cylinder to enter the atomizing nozzle through the outlet pipe and finally spray onto the surface of the formed aluminum pot attached to the left side of the first forming mold to cool it down. Compared with existing similar devices, this invention does not require an additional water pump and does not require manual control of the cooling process, saving manpower, reducing costs, and making it more convenient to use. Attached Figure Description

[0019] The accompanying drawings illustrate exemplary embodiments of the present disclosure and, together with the description thereof, serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.

[0020] Figure 1 This is a schematic diagram of the aluminum pot die-casting molding mechanism of the water-cooled spray mechanism according to one embodiment of the present disclosure.

[0021] Figure 2 This is a schematic diagram of the water-cooled spray assembly structure of a water-cooled spray mechanism for an aluminum die-casting pot according to one embodiment of the present disclosure.

[0022] The specific labels in the attached figures are as follows:

[0023] Base plate;

[0024] Aluminum pot die-casting forming mechanism; 21. Right side plate; 22. Hydraulic cylinder; 23. First forming mold; 24. Left side plate; 25. Second forming mold;

[0025] Water-cooled spray assembly; 31. Piston cylinder; 32. Piston plate; 33. Movable rod; 34. Fixed plate; 35. Water inlet pipe; 36. Water outlet pipe; 37. Atomizing nozzle; 38. Water tank. Detailed Implementation

[0026] For descriptive purposes, this disclosure may use spatial relative terms such as “below,” “under,” “below,” “down,” “above,” “above,” “higher,” and “side (e.g., as in a “sidewall”)” to describe the relationship between one component and another component as shown in the accompanying drawings. In addition to the orientations depicted in the drawings, the spatial relative terms are also intended to encompass different orientations of the device during use, operation, and / or manufacture. For example, if the device in the drawings is flipped, a component described as “below” or “under” other components or features would subsequently be positioned “above” said other components or features. Thus, the exemplary term “below” can encompass both “above” and “below” orientations. Furthermore, the device may be otherwise positioned (e.g., rotated 90 degrees or in other orientations), thus interpreting the spatial relative descriptive terms used herein accordingly.

[0027] Figure 1 This is a schematic diagram of the aluminum pot die-casting forming mechanism 2 of the water-cooled spray mechanism of an aluminum die-casting pot according to one embodiment of the present disclosure.

[0028] Figure 2 This is a schematic diagram of the water-cooled spray assembly 3 of a water-cooled spray mechanism for an aluminum die-casting pot according to one embodiment of the present disclosure.

[0029] like Figures 1-2 As shown, the water-cooled spray mechanism for the aluminum die-casting pot disclosed herein may include components such as a base plate 1, an aluminum pot die-casting forming mechanism 2, and a water-cooled spray assembly 3.

[0030] like Figure 1 As shown in this disclosure, the aluminum pot die-casting forming mechanism 2 includes a right side plate 21, a hydraulic cylinder 22, a first forming mold 23, a left side plate 24, and a second forming mold 25. The right side plate 21 is fixedly disposed on the top right side of the base plate 1. The hydraulic cylinder 22 is fixedly disposed on the right side of the right side plate 21, and its output shaft extends to the left side of the right side plate 21 and is fixedly connected to the first forming mold 23. There are four hydraulic cylinders 22. The four left side plates 24 are arranged in a rectangular shape. The left side plates 24 are fixedly disposed on the top left side of the base plate 1. The second forming mold 25 is fixedly disposed on the right side of the left side plate 24.

[0031] Therefore, the hydraulic cylinder 22 pushes the first forming mold 23 to the left. As the first forming mold 23 moves to the left, the first forming mold 23 and the second forming mold 25 close together to perform the aluminum pot die casting operation. After the aluminum pot die casting is completed, the hydraulic cylinder 22 drives the first forming mold 23 to the right. At this time, the formed aluminum pot is attached to the left side of the first forming mold 23 and moves synchronously with the first forming mold 23.

[0032] like Figure 2As shown, in a preferred embodiment, the water-cooled spray assembly 3 includes a piston cylinder 31, a piston plate 32, a movable rod 33, a fixed plate 34, a water inlet pipe 35, a water outlet pipe 36, an atomizing nozzle 37, and a water tank 38. The piston cylinder 31 is fixedly disposed on the top left side of the left side plate 24. The piston plate 32 is slidably disposed inside the piston cylinder 31. The movable rod 33 slidably passes through the left side plate 24 and is fixedly connected between the piston plate 32 and the fixed plate 34. The fixed plate 34 is fixedly disposed on the top of the first forming mold 23. The water inlet pipe 35 and the water outlet pipe 36 are fixedly disposed from left to right through the bottom of the piston cylinder 31. Both the water inlet pipe 35 and the water outlet pipe 36 are provided with one-way valves. The atomizing nozzle 37 is fixedly disposed at the end of the water outlet pipe 36. The water tank 38 is fixedly disposed on the top left side of the bottom plate 1. The bottom end of the water inlet pipe 35 extends to the bottom of the inner cavity of the water tank 38.

[0033] Therefore, when the hydraulic cylinder 22 pushes the first forming mold 23 to the left to close with the second forming mold 25, the fixed plate 34 of the first forming mold 23 moves to the left. When the fixed plate 34 moves to the left, it drives the piston plate 32 to move to the left inside the piston cylinder 31. At this time, due to the restriction of the one-way valve on the water inlet pipe 35 and the water outlet pipe 36, the cooling water inside the water tank 38 enters the inside of the piston cylinder 31 through the water inlet pipe 35. Subsequently, during the process of the hydraulic cylinder 22 driving the first forming mold 23 to the right, the first forming mold 23 drives the piston plate 32 to move to the right synchronously in the piston cylinder 31 through the fixed plate 34 and the movable rod 33. This allows the cooling water inside the piston cylinder 31 to enter the atomizing nozzle 37 through the water outlet pipe 36 and finally spray it onto the surface of the formed aluminum pot attached to the left side of the first forming mold 23 to cool it down. Compared with existing similar devices, there is no need to set up an additional water pump, and there is no need for manual control of the cooling process. This saves manpower, reduces costs, and is more convenient to use in practice.

[0034] It should also be noted that any content not described in detail in this specification is prior art known to those skilled in the art.

[0035] Those skilled in the art should understand that the above embodiments are merely for illustrating the present disclosure and are not intended to limit the scope of the disclosure. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of the present disclosure.

Claims

1. A water-cooled spray mechanism for an aluminum die-casting pot, characterized in that, include: The base plate (1) is used to install the aluminum pot die-casting forming mechanism (2) and the water-cooled spray assembly (3); An aluminum pot die-casting forming mechanism (2), wherein the aluminum pot die-casting forming mechanism (2) is used to die-cast an aluminum pot; and The water-cooled spray assembly (3) includes a piston cylinder (31), a piston plate (32), a movable rod (33), a fixed plate (34), a water inlet pipe (35), a water outlet pipe (36), and an atomizing nozzle (37). The piston cylinder (31) is fixedly installed on the top left side of the left side plate (24). The piston plate (32) is slidably installed inside the piston cylinder (31). The movable rod (33) slides through the left side plate (24) and is fixedly connected between the piston plate (32) and the fixed plate (34). The fixed plate (34) is fixedly installed on the top of the first forming mold (23). The water inlet pipe (35) and the water outlet pipe (36) are fixedly installed through the bottom of the piston cylinder (31) from left to right. The atomizing nozzle (37) is fixedly installed at the end of the water outlet pipe (36).

2. The water-cooled spray mechanism for the aluminum die-casting pot according to claim 1, characterized in that: The aluminum pot die casting forming mechanism (2) includes a right side plate (21), a hydraulic cylinder (22) and a first forming mold (23). The right side plate (21) is fixedly set on the top right side of the bottom plate (1). The hydraulic cylinder (22) is fixedly set on the right side of the right side plate (21) and its output shaft extends to the left side of the right side plate (21) and is fixedly connected to the first forming mold (23).

3. The water-cooled spray mechanism for the aluminum die-casting pot according to claim 2, characterized in that: The hydraulic cylinder (22) is provided in four parts, and the four left side plates (24) are arranged in a rectangular shape.

4. The water-cooled spray mechanism for the aluminum die-casting pot according to claim 3, characterized in that: The aluminum pot die-casting forming mechanism (2) also includes a left side plate (24) and a second forming mold (25). The left side plate (24) is fixedly set on the top left side of the bottom plate (1), and the second forming mold (25) is fixedly set on the right side of the left side plate (24).

5. The water-cooled spray mechanism for the aluminum die-casting pot according to claim 4, characterized in that: Both the inlet pipe (35) and the outlet pipe (36) are equipped with one-way valves.

6. The water-cooled spray mechanism for the aluminum die-casting pot according to claim 5, characterized in that: The water-cooled spray assembly (3) also includes a water tank (38), which is fixedly installed on the top left side of the base plate (1), and the bottom end of the water inlet pipe (35) extends to the bottom of the inner cavity of the water tank (38).