Ultra-long workpiece machining equipment

Abstract

The utility model discloses ultra-long workpiece processing equipment, which relates to the technical field of ultra-long workpiece processing and comprises a base, an equipment driving module and a first workpiece driving module are respectively mounted on the upper portion of the base, an equipment module is arranged at the driving end of the equipment driving module, and a second workpiece driving module is arranged at the driving end of the first workpiece driving module. A tool is arranged at the driving end of the second workpiece driving module, a workpiece is fixed into the tool, and the equipment driving module and the first workpiece driving module can drive the equipment module and the workpiece to be away from or close to each other in the Y-axis direction. According to the equipment, through the integrated driving module design, namely the equipment driving module, the first workpiece driving module and the second workpiece driving module, accurate control over a workpiece and the equipment module in the Y-axis direction and the X-axis direction is achieved. According to the design, the machining flexibility is improved, the equipment can adapt to workpieces with different lengths, equipment parts do not need to be frequently replaced or adjusted, and therefore the machining efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of ultra-long workpiece processing technology, specifically to an ultra-long workpiece processing equipment. Background Technology

[0002] Drilling ultra-long cylindrical workpieces has always been a technical challenge in industrial production. Due to their length, traditional drilling equipment often struggles to meet the processing requirements of these workpieces. Traditional drilling equipment is typically only capable of processing workpieces of fixed or relatively short lengths. For ultra-long cylindrical workpieces, multiple clamping and positioning operations are often required, which not only increases the processing difficulty but also reduces processing efficiency and accuracy. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides an ultra-long workpiece processing device, which solves the problems mentioned in the background section.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an ultra-long workpiece processing device, comprising a base, wherein an equipment drive module and a first workpiece drive module are respectively installed on the upper part of the base, the drive end of the equipment drive module is provided with an equipment module, the drive end of the first workpiece drive module is provided with a second workpiece drive module, the drive end of the second workpiece drive module is provided with a tooling, and a workpiece is fixed inside the tooling. The equipment drive module and the first workpiece drive module can respectively drive the equipment module and the workpiece to move away from or closer to each other along the Y-axis direction.

[0005] Furthermore, the device motor is installed at the drive end of the device drive module, and the drive end of the device motor is equipped with a drill bit. The device motor can drive the drill bit to rotate at high speed to process holes inside the workpiece.

[0006] Furthermore, the second drive module for the workpiece can drive the tooling and the entire workpiece to move along the X-axis.

[0007] Furthermore, the equipment drive module, the first workpiece drive module, and the second workpiece drive module have the same structure, each including:

[0008] The servo motor is mounted on the upper part of the base, the linear guide rail is symmetrically mounted on the upper part of the servo motor, the drive seat is slidably mounted on the upper part of the linear guide rail, the screw is mounted on the bottom of the drive seat, and the lead screw is mounted on the drive end of the servo motor. The screw is sleeved on the outside of the lead screw and threadedly connected to the lead screw.

[0009] Furthermore, the tooling includes:

[0010] The base plate is installed on the drive end of the second drive module of the workpiece. Several workpiece fixing plates and drill bit constraint plates are installed on the upper part of the base plate. Each workpiece fixing plate has a pre-drilled hole inside, and the top of each workpiece fixing plate has a threaded hole that communicates with the pre-drilled hole. A fastening screw is connected inside the threaded hole.

[0011] Furthermore, a bearing is installed inside the drill bit constraint plate, and during the processing, the drill bit passes through the through hole in the middle of the bearing.

[0012] Furthermore, the workpiece is fixed inside the workpiece fixing plate by inserting it into the socket and tightening the corresponding fastening screws to prevent the workpiece from rotating or moving along the Y-axis during processing.

[0013] This invention provides a processing device for ultra-long workpieces. Compared with the prior art, it has the following advantages:

[0014] Firstly, the equipment achieves precise control of the workpiece and equipment modules in the Y and X axes through an integrated drive module design, consisting of an equipment drive module, a first workpiece drive module, and a second workpiece drive module. This design not only improves processing flexibility but also allows the equipment to adapt to workpieces of different lengths without frequent replacement or adjustment of equipment components, thereby significantly improving processing efficiency.

[0015] Secondly, the workpiece fixing plate and drill bit constraint plate inside the tooling can stably fix the workpiece and constrain the rotation of the drill bit, effectively preventing the workpiece from moving or rotating during processing and ensuring the stability and accuracy of the processing. In particular, the bearing design inside the drill bit constraint plate further improves the stability of the drill bit when rotating at high speed, resulting in more accurate hole positions and meeting the requirements of high-precision machining. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the disassembled structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the assembly structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the first drive module for the workpiece in this utility model;

[0019] Figure 4 This is a schematic diagram of the tooling in this utility model.

[0020] In the diagram: 1. Base; 2. Equipment drive module; 3. Workpiece first drive module; 31. Servo motor; 32. Linear guide rail; 33. Drive seat; 34. Thread drum; 35. Lead screw; 4. Equipment motor; 41. Drill bit; 5. Workpiece second drive module; 6. Tooling; 61. Base plate; 62. Workpiece fixing plate; 621. Insertion hole; 622. Fastening screw; 63. Drill bit constraint plate; 631. Bearing; 7. Workpiece. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This utility model provides a technical solution: an ultra-long workpiece processing device, including a base 1, with a device drive module 2 and a first workpiece drive module 3 respectively installed on the upper part of the base 1. The device drive module 2 is equipped with a device module, and the first workpiece drive module 3 is equipped with a second workpiece drive module 5. The second workpiece drive module 5 is equipped with a tooling 6, and a workpiece 7 is fixed inside the tooling 6. The device drive module 2 and the first workpiece drive module 3 can drive the device module and the workpiece 7 to move away from or closer to each other along the Y-axis direction, respectively.

[0023] The equipment module includes a device motor 4 installed on the drive end of the device drive module 2 and a drill bit 41 installed on the drive end of the device motor 4. The device motor 4 can drive the drill bit 41 to rotate at high speed, thereby machining the corresponding hole inside the workpiece 7.

[0024] The second drive module 5 for the workpiece can drive the tooling 6 and the workpiece 7 to move along the X-axis, thereby facilitating the loading and unloading of the workpiece 7.

[0025] The equipment drive module 2, the first workpiece drive module 3, and the second workpiece drive module 5 have the same structure. The first workpiece drive module 3 includes a servo motor 31 mounted on the upper part of the base 1 and a linear guide rail 32 symmetrically mounted on the upper part of the servo motor 31. A drive seat 33 is slidably arranged on the upper part of the linear guide rail 32. A screw spool 34 is mounted on the bottom of the drive seat 33. A lead screw 35 is mounted on the drive end of the servo motor 31. The screw spool 34 is sleeved on the outside of the lead screw 35, and the two are connected by threads.

[0026] The fixture 6 includes a base plate 61 installed on the drive end of the second drive module 5 of the workpiece. Several workpiece fixing plates 62 and drill bit constraint plates 63 are installed on the upper part of the base plate 61. Each workpiece fixing plate 62 has a pre-drilled insertion hole 621 inside and a pre-drilled threaded hole on the top of each workpiece fixing plate 62. The threaded hole is connected to the insertion hole 621 and a fastening screw 622 is connected inside the threaded hole. The drill bit constraint plate 63 has a bearing 631 installed inside. When fixing the workpiece 7 inside the workpiece fixing plate 62, one end of the workpiece 7 is first inserted into the inside of each insertion hole 621. After insertion, the corresponding fastening screw 622 is tightened. The end of the fastening screw 622 is used to press the workpiece 7, thereby preventing the workpiece 7 from rotating or moving along the Y-axis during processing. During processing, the drill bit 41 will pass through the through hole in the middle of the bearing 631. During the high-speed rotation of the drill bit 41, the bearing 631 constrains it, thereby greatly improving the stability of the drill bit 41 during high-speed rotation.

[0027] When the processing equipment is working, the workpiece 7 is fixed inside the workpiece fixing plate 62. After fixing, the second drive module 5 drives the tooling 6 and the workpiece 7 to move along the X-axis until the workpiece 7 and the core of the drill bit 41 are on the same horizontal line. The sensor monitors this, which is a known technology and will not be described in detail here. When the distance between the processing end of the drill bit 41 and the end of the workpiece 7 is the largest, the drill bit 41 can process the extra-long workpiece 7. When the distance between the processing end of the drill bit 41 and the end of the workpiece 7 is the smallest, the drill bit 41 can process the shorter workpiece 7. The processing flexibility is relatively high and it can adapt to drilling workpieces 7 of different lengths. After adjustment, the equipment drive module 2 drives the equipment motor 4 and the drill bit 41 to move closer to the workpiece 7, thereby drilling the workpiece 7.

Claims

1. An apparatus for processing an ultra-long workpiece comprising a base (1), characterized in that, The upper part of the base (1) is respectively provided with an equipment driving module (2) and a workpiece first driving module (3), the driving end of the equipment driving module (2) is provided with an equipment module, the driving end of the workpiece first driving module (3) is provided with a workpiece second driving module (5), the driving end of the workpiece second driving module (5) is provided with a tooling (6), the tooling (6) is internally fixed with a workpiece (7), and the equipment driving module (2) and the workpiece first driving module (3) can respectively drive the equipment module and the workpiece (7) to move away from or close to each other along the Y-axis direction.

2. The apparatus according to claim 1, wherein An equipment motor (4) is installed at the driving end of the equipment driving module (2), the driving end of the equipment motor (4) is provided with a drill bit (41), and the equipment motor (4) can drive the drill bit (41) to rotate at high speed to process a hole in the workpiece (7).

3. The apparatus of claim 1, wherein The workpiece second driving module (5) can drive the tooling (6) and the workpiece (7) to move as a whole along the X-axis direction.

4. The apparatus of claim 1 wherein, The equipment driving module (2), the workpiece first driving module (3) and the workpiece second driving module (5) are the same in structure and each comprises: A servo motor (31) is installed on the upper part of the base (1), linear guides (32) are symmetrically installed on the upper part of the servo motor (31), a driving seat (33) is slidingly arranged on the upper part of the linear guide (32), a screw barrel (34) is installed on the bottom of the driving seat (33), and a lead screw (35) is installed at the driving end of the servo motor (31), the screw barrel (34) is sleeved outside the lead screw (35) and is in threaded connection with the lead screw (35).

5. The apparatus of claim 1 wherein, The tooling (6) comprises: A bottom plate (61) is installed at the driving end of the workpiece second driving module (5), a plurality of workpiece fixing plates (62) and drill bit constraint plates (63) are installed on the upper part of the bottom plate (61), each workpiece fixing plate (62) is internally provided with a bushing (621), and the top of each workpiece fixing plate (62) is provided with a threaded hole in communication with the bushing (621), and the threaded hole is internally connected with a fastening screw (622).

6. The apparatus of claim 5 wherein, The drill bit constraint plate (63) is internally provided with a bearing (631), and in the processing process, the drill bit (41) passes through the through hole in the middle of the bearing (631).

7. The apparatus of claim 5 wherein, The workpiece (7) is fixed in the workpiece fixing plate (62) by being inserted into the bushing (621) and being screwed with the corresponding fastening screw (622), so as to prevent the workpiece (7) from rotating or moving along the Y-axis direction during processing.

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