Automatic feeding warping machine
By designing an automated feeding warping machine, the automatic tensioning and orderly winding of warp threads are achieved using a thread guide frame and thread tensioning equipment, which solves the problems of low automation and tangled winding in existing warping machines and improves warping efficiency.
Patent Information
- Application Number
- CN202520156057.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Existing warping machines cannot automatically feed materials, and the warp threads are prone to tangling and becoming messy during the automatic feeding process, resulting in a low degree of automation in the warping process.
An automated feeding and warping machine was designed, comprising a warp frame, a warp guide frame, a warp tensioning device, and a warping assembly. The machine achieves automated tensioning and orderly winding of the warp threads through an electric slider and a sliding groove. The warp threads are orderly arranged using the warp guide frame and the warp tensioning device, and the warp threads are smoothly conveyed during the assisted warp arrangement process by the assisted warp block and roller.
It improves the automation level of the warping machine, ensures that the warp threads are not easily tangled when changing the warp coil, achieves efficient and orderly warp winding, and improves warping efficiency.
Smart Images

Figure CN223793298U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warping machine technology, and in particular to an automated feeding warping machine. Background Technology
[0002] Warping machines are mainly divided into two categories: batch warping machines and sliver warping machines. The pressure method of roller friction drive warping relies on the weight of the counterweight, the warp beam arm, and the warp beam itself. After the old machine was modified, a horizontal pressure method was adopted. The warp yarn drawn from the bobbin on the bobbin frame first passes through the gap between the yarn clamp and the column, passes through the yarn breakage detector, passes forward through the guide plate, then through the guide bar, passes through the telescopic reed, and after passing around the measuring roller, it is wound onto the warp beam. The existing warping machines cannot automatically feed the yarn. During the automatic feeding process, the warp yarn is not taut and is prone to tangling.
[0003] Patent No. CN201920544878.X discloses a high-efficiency warping machine, which consists of a frame, a support frame, a negative pressure fan, and shelves at both ends of the frame. Each shelf has a lint-collecting trough connected to a collection box via a pipe. The side wall of the collection box away from the lint-collecting trough is connected to the negative pressure fan, and a filter screen is installed on the side wall of the collection box near the negative pressure fan. This reduces the amount of lint adhering to the warping machine and causing friction with the yarn, thus preventing yarn breakage and improving the machine's efficiency. However, this device has the following problems: firstly, the wiring is prone to tangling and becoming messy during warping; secondly, it cannot achieve automated warping. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies. By having the warp threads pass through the warp guide frame at the top of the warp guide frame, and then being organized using the inlet hole at the top of the guide frame before entering the warp tensioning device, an electric slider is installed at the bottom of the tensioning device to drive it to move back and forth. This allows the warp threads to continue moving during the warp replacement process, thus solving the technical problems of low automation in the warp straightening process and easy tangling of warp threads when replacing the warp.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An automated feeding and warping machine includes a warp frame, a wire guide frame on the left side of the warp frame, a wire tensioning device on the left side of the wire guide frame, a worktable slidably connected to the lower end of the wire tensioning device, and a wire inlet net on the left side of the wire tensioning device. A raised platform is fixedly connected to the lower end of the wire inlet net, and a warping assembly is located on the left side of the raised platform.
[0007] The entire line tensioning device is equipped with an electric pulley at its lower end. The electric pulley is slidably connected to a sliding groove, which is embedded in the workbench and is located on the right side of the raised platform.
[0008] The warping assembly includes a symmetrically arranged equipment box at the front and rear. A motor is installed in the rear equipment box. The front end of the motor is connected to an output shaft. A rotating shaft is fixedly connected to the front end of the output shaft. A warping cylinder is fixedly connected to the outside of the rotating shaft. Sliding plates are provided on the front and rear sides of the upper end of the warping cylinder. An auxiliary warping block is slidably connected to the upper end of the sliding plates, and an auxiliary roller is provided at the upper end of the sliding plates.
[0009] As a preferred embodiment, the cable management rack includes an H-shaped bracket, with a cable management strip fixedly connected to the upper end of the H-shaped bracket and a mounting pad fixedly connected to the lower end of the H-shaped bracket. The cable management strip has cable inlet holes evenly provided on its front and rear surfaces.
[0010] As a preferred embodiment, the tensioning device for the entire line includes a C-shaped base, with identical L-shaped fixing frames fixedly connected to the front and rear ends of the right side of the C-shaped base. A cylinder is fixedly connected to the upper end of each L-shaped fixing frame, and an L-shaped receiving plate is fixedly connected to the upper end of each cylinder. A rectangular column is fixedly connected to the front and rear ends of the right side of each L-shaped receiving plate, and a cable guide is movably connected to one side of each rectangular column that is close to the other.
[0011] As a preferred embodiment, a small auxiliary roller is movably connected to the upper end of the C-shaped base, and a large auxiliary roller is provided at the upper end of the small auxiliary roller. The front and rear ends of the large auxiliary roller are movably connected to the C-shaped base.
[0012] As a preferred embodiment, the incoming wire mesh includes two identical cylindrical support frames, the upper end of which is provided with an L-shaped incoming wire piece, and the lower end of the cylindrical support frame is fixedly connected to a high platform, and the upper end of the L-shaped incoming wire piece is provided with two incoming wire holes evenly distributed.
[0013] As another preferred embodiment, the auxiliary yarn aligner is a T-shaped metal block, and a toothed mesh is fixedly connected to the upper left side of the auxiliary yarn aligner. Each tooth groove of the toothed mesh can be inserted into a warp thread. An electric slider is provided on the lower side of the front and rear ends of the auxiliary yarn aligner, and the electric slider is slidably connected to a sliding plate.
[0014] The beneficial effects of this utility model are:
[0015] (1) By setting up a wire guide frame, the warp threads entering the entire warping machine are more orderly, ensuring better warping effect and higher efficiency.
[0016] (2) In this utility model, by setting up a warp tensioning device, the lower end of the warp tensioning device can slide left and right through an electric slider and a sliding groove. When the warp spool is replaced, the warp threads are still continuously entering the warping machine. The left and right sliding of the warp tensioning device is used to ensure that the entering warp threads are taut and not easily tangled. Then, after the new warp thread ends are wound on the replaced warp spool, they are installed between the equipment boxes. By adjusting the distance of the auxiliary warp block and the distance of the warp tensioning device, it is ensured that the warp threads can be replaced without stopping the warping process. This results in higher efficiency, stronger automation, and better warping effect.
[0017] (3) In this utility model, by setting an auxiliary warp aligner block, a toothed mesh is set on the upper end of the auxiliary warp aligner block. The auxiliary warp aligner block is used to clarify the line at the upper end of the warp aligner, so as to ensure that the warp aligner is more orderly and efficient.
[0018] In summary, this equipment has the advantages of high automation, orderly and efficient warp thread arrangement, and the ability to ensure that the warp threads are not disturbed or tangled during the replacement of the warp roller, making it particularly suitable for the field of warping machine technology. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0021] Figure 2 This is a schematic diagram of the sliding groove in this utility model.
[0022] Figure 3 This is a schematic diagram of the H-shaped bracket in this utility model.
[0023] Figure 4 This is a schematic diagram of the warp tube in this utility model. Detailed Implementation
[0024] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.
[0025] Example 1
[0026] like Figures 1 to 4As shown, this utility model provides an automated feeding and warping machine, including a warp frame 1, a wire guide frame 2 on the left side of the warp frame 1, a wire tensioning device 3 on the left side of the wire guide frame 2, a workbench 4 slidably connected to the lower end of the wire tensioning device 3, and a wire inlet net 5 on the left side of the wire tensioning device 3. A frame platform 6 is fixedly connected to the lower end of the wire inlet net 5, and a warping assembly 7 is provided on the left side of the frame platform 6.
[0027] The tensioning device 3 for the entire line is equipped with an electric pulley at its lower end. The electric pulley is slidably connected to a sliding groove 31. The sliding groove 31 is embedded in the workbench 4 and is located on the right side of the raised platform 6.
[0028] The warping assembly 7 includes a symmetrically arranged equipment box 71 at the front and rear. A motor is installed in the equipment box 71 at the rear end. The front end of the motor is connected to an output shaft. A rotating shaft is fixedly connected to the front end of the output shaft. A warping cylinder 73 is fixedly connected to the outside of the rotating shaft. Sliding plates 8 are provided on the front and rear sides of the upper end of the warping cylinder 73. An auxiliary warping block 81 is slidably connected to the upper end of the sliding plate 8, and an auxiliary roller 9 is provided on the upper end of the sliding plate 8.
[0029] Furthermore, the wire guide frame 2 includes an H-shaped bracket 21, with the upper end of the H-shaped bracket 21 fixedly connected to the wire guide row 22 and the lower end of the H-shaped bracket 21 fixedly connected to the mounting pad 24. The front and rear surfaces of the wire guide row 22 are evenly provided with inlet holes 23. The warp threads pass through the inlet holes 23 on the wire guide row 22, and each warp thread is separated and sorted in an orderly manner, ensuring that the lines entering the warping machine are more orderly and the sorting is more efficient.
[0030] Furthermore, the tensioning device 3 includes a C-shaped base 30, with identical L-shaped fixing frames 32 fixedly connected to the front and rear ends of the right side of the C-shaped base 30. A cylinder 33 is fixedly connected to the upper end of each L-shaped fixing frame 32, and an L-shaped receiving piece 34 is fixedly connected to the upper end of each cylinder 33. A rectangular column 35 is fixedly connected to the front and rear ends of the right side of each L-shaped receiving piece 34. A wire guide 36 is movably connected to the side of each rectangular column 35 closest to each other. An electric slider is provided at the lower end of the C-shaped base 30, and the electric slider is slidably connected to a sliding groove 31. Thus, the electric slider can drive the entire tensioning device 3 to slide on the workbench 4.
[0031] The 36 guide rails are designed to ensure that warp threads at different angles enter the tensioning equipment at the same angle, thus ensuring higher overall line efficiency.
[0032] Furthermore, a small auxiliary roller 311 is movably connected to the upper end of the C-shaped base 30, and a large auxiliary roller 312 is provided at the upper end of the small auxiliary roller 311. The front and rear ends of the large auxiliary roller 312 are movably connected to the C-shaped base 30. The small auxiliary roller 311 and the large auxiliary roller 312 are mainly used to assist in sliding and redirecting the warp threads, ensuring that the warp threads can enter the warp straightening assembly 7 for warp straightening. The structure is simple in principle and low in cost.
[0033] Furthermore, the infeed net 5 includes two identical cylindrical support frames 51. The upper end of the cylindrical support frame 51 is provided with an L-shaped infeed piece 52, and the lower end of the cylindrical support frame 51 is fixedly connected to the frame platform 6. The upper end of the L-shaped infeed piece 52 is evenly provided with a second infeed hole 53. The second infeed hole 53 is set to ensure that the warp threads entering the warping assembly 7 can always remain orderly and neat during the sliding adjustment of the warp tensioning device 3, and to ensure that the warp threads on the warping cylinder 73 are wound more orderly.
[0034] Furthermore, the auxiliary warp aligner 81 is a T-shaped metal block, and the upper left end of the auxiliary warp aligner 81 is fixedly connected to the toothed mesh 82. Each toothed groove of the toothed mesh 82 can precisely hold one warp thread. The lower front and rear ends of the auxiliary warp aligner 81 are provided with electric sliders, which are slidably connected to the sliding plate 8. The auxiliary warp aligner 81 is designed so that when the warp aligner 73 is replaced, the newly replaced warp aligner 73 is prone to tangling with the warp thread. Therefore, the auxiliary warp aligner 81 can slide to the leftmost position. The leftmost position of the auxiliary warp aligner 81 protrudes more than the auxiliary roller 9, so that the warp thread can be tidied up. The toothed groove at the upper end of the toothed mesh 82 can precisely hold the warp thread, which is convenient for tidying up and holding the warp thread. It can also assist the warp tensioning device 3 in tightening the warp thread. It is simple, efficient and highly automated.
[0035] Working process: First, the warp threads at the top of the warp frame 1 pass through the warp guide frame 2. Then, the inlet hole 23 at the top of the warp guide frame 2 gathers the warp threads at different angles to ensure that the warp threads enter the warping machine at the same height. Then, the warp threads at the same height pass through the thread guide in the warp tensioning device 3 to organize the warp threads at different angles again. Then, the warp threads enter the second thread guide hole 53 to make the warp threads more orderly. Finally, they enter the warping drum 73 through the auxiliary roller 9 for orderly winding.
[0036] It is worth noting that when the warp spool 73 is replaced, the electric slider at the lower end of the warp tensioning device 3 drives the C-shaped base 30 to slide the warp tensioning device 3 on the left side of the sliding groove 31, so that the incoming warp is in a taut state. Then, the electric slider at the lower end of the auxiliary warp block 81 drives the auxiliary warp block 81 to move to the leftmost position, so that the toothed mesh 82 contacts the warp, the auxiliary warp is tidied and the auxiliary warp is taut. The new warp spool 73 contacts the warp head and is then reinstalled on the warp assembly 7. This process is simple, convenient, and the warping is more orderly and highly automated.
[0037] In the description of this utility model, it should be understood that the terms "front and back", "left and right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.
[0038] Of course, those skilled in the art should understand that the term "a" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple. The term "a" should not be understood as a limitation on the quantity.
[0039] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art under the technical guidance of this utility model should be included within the scope of protection of this utility model. Therefore, the scope of protection of this utility model should be determined by the scope of the claims.
Claims
1. An automated feeding and warping machine, characterized in that: include A warp frame (1) is provided with a wire management frame (2) on the left side of the warp frame (1). A wire tensioning device (3) is provided on the left side of the wire management frame (2). The lower end of the wire tensioning device (3) is slidably connected to a workbench (4). A wire inlet net (5) is provided on the left side of the wire tensioning device (3). The lower end of the wire inlet net (5) is fixedly connected to a high platform (6). A warp straightening component (7) is provided on the left side of the high platform (6). The tensioning device (3) for the entire line is provided with an electric pulley at the lower end. The electric pulley is slidably connected to a sliding groove (31). The sliding groove (31) is embedded in the workbench (4) and is located on the right side of the raised platform (6). The warping assembly (7) includes a symmetrically arranged equipment box (71) at the front and rear. A motor is provided in the equipment box (71) at the rear end. The front end of the motor is connected to an output shaft. The front end of the output shaft is fixedly connected to a rotating shaft. A warping cylinder (73) is fixedly connected to the outside of the rotating shaft. Sliding plates (8) are provided on the front and rear sides of the upper end of the warping cylinder (73). An auxiliary warping block (81) is slidably connected to the upper end of the sliding plate (8), and an auxiliary roller (9) is provided on the upper end of the sliding plate (8).
2. The automated feeding and warping machine according to claim 1, characterized in that, The cable management rack (2) includes an H-shaped bracket (21), the upper end of which is fixedly connected to a cable management strip (22), and the lower end of which is fixedly connected to a mounting pad (24). The cable management strip (22) has cable inlet holes (23) evenly distributed on its front and rear surfaces.
3. The automated feeding and warping machine according to claim 1, characterized in that, The tensioning device (3) includes a C-shaped base (30), with identical L-shaped fixing frames (32) fixedly connected to the front and rear ends of the right side of the C-shaped base (30). A cylinder (33) is fixedly connected to the upper end of each L-shaped fixing frame (32), and an L-shaped receiving plate (34) is fixedly connected to the upper end of each cylinder (33). A rectangular column (35) is fixedly connected to the front and rear ends of the right side of each L-shaped receiving plate (34), and a cable guide (36) is movably connected to each other on one side of the rectangular columns (35).
4. An automated feeding and warping machine according to claim 3, characterized in that, The upper end of the C-shaped base (30) is movably connected to a small auxiliary roller (311), and the upper end of the small auxiliary roller (311) is provided with a large auxiliary roller (312), and the front and rear ends of the large auxiliary roller (312) are movably connected to the C-shaped base (30).
5. An automated feeding and warping machine according to claim 1, characterized in that, The incoming wire mesh (5) includes two identical cylindrical support frames (51). The upper end of the cylindrical support frame (51) is provided with an L-shaped incoming wire piece (52), and the lower end of the cylindrical support frame (51) is fixedly connected to a high platform (6). The upper end of the L-shaped incoming wire piece (52) is evenly provided with two incoming wire holes (53).
6. An automated feeding and warping machine according to claim 1, characterized in that, The auxiliary aligning block (81) is a T-shaped metal block, and the upper left side of the auxiliary aligning block (81) is fixedly connected to the toothed mesh (82). Each tooth groove of the toothed mesh (82) is just enough to fit a warp thread. The lower front and rear ends of the auxiliary aligning block (81) are provided with electric sliders, and the electric sliders are slidably connected to the sliding plate (8).
Citation Information
Patent Citations
Efficient warping machine
CN210031007U