Laser cladding equipment for improving bonding strength of coating
By installing an adjustable heating and impurity removal laser on top of the laser cladding equipment, the problem of low bonding strength between the cladding layer and the substrate was solved, achieving higher bonding strength and stability.
Patent Information
- Application Number
- CN202520460571.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-17
AI Technical Summary
In existing laser cladding equipment, the bonding strength between the cladding layer and the substrate is low, and it is easy to fall off.
A multi-angle adjustable heating and impurity removal laser is installed on the top of the laser cladding equipment for preheating and removing impurities from the substrate, thereby improving the bonding strength of the cladding material.
By preheating and removing impurities from the substrate, the bonding strength between the cladding layer and the substrate is significantly improved, preventing peeling.
Smart Images

Figure CN223813544U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to laser cladding equipment technical field, specifically point to a kind of laser cladding equipment of improving coating bonding strength. BACKGROUND
[0002] Laser cladding is also called laser deposition or laser coating, which is a new surface modification technology. It forms a metallurgical bonded additive cladding layer on the surface of the base layer by adding cladding material on the surface of the base material and using high-energy-density laser beam to melt it with the thin layer on the surface of the base material.
[0003] In the use of laser cladding, the bonding strength between the cladding layer and the base material is low, so in actual use, the additive cladding layer formed by laser cladding is often easy to fall off after a collision, because the temperature difference between the cladding material and the base material is large during high-temperature forming, and impurities can exist on the surface of the base material, resulting in low bonding strength. SUMMARY
[0004] The technical problem to be solved by the utility model is to provide a laser cladding equipment for improving the bonding strength of the coating, in view of the deficiencies in the above background technology.
[0005] To solve the above technical problems, the utility model provides a technical scheme: a laser cladding equipment for improving the bonding strength of the coating, comprising a connecting column, a laser cladding part is connected at the bottom of the connecting column, a main laser and a flow guide channel are arranged in the laser cladding part, a material input connecting pipe is connected at the top of the laser cladding part and communicates with the flow guide channel, a material spray head is arranged at the bottom of the laser cladding part outside the main laser and communicates with the flow guide channel, a driving cylinder is fixedly arranged at the top of the laser cladding part and connected to the connecting column, and a rotating ring is driven and arranged at the bottom of the driving cylinder.
[0006] A first support plate is connected at the bottom of one side of the rotating ring, and a heating and impurity removing laser that can be lifted, rotated and angle adjusted is arranged at the bottom of the first support plate.
[0007] Further, an electric push rod is arranged at the top of the first support plate, the power end of the electric push rod extends to a second support plate below the first support plate, a first motor is fixedly arranged at the bottom of the second support plate, a third support plate is arranged at the power end of the first motor, a hinge part for damping hinge connection of the heating and impurity removing laser is welded at the bottom of the third support plate, and a second motor for driving the heating and impurity removing laser is connected outside the hinge part, so as to conveniently drive the heating and impurity removing laser to lift, rotate and adjust the angle.
[0008] Further, the second support plate top outside is equipped with a plurality of limiting rods, the first support plate outside is welded with a limiting plate for limiting the limiting rod, which is convenient to ensure the stable lifting operation of the second support plate.
[0009] Further, the connecting column is rotatably connected with a rotating disc inside the driving cylinder, the rotating disc is connected with a gear ring, the third motor is connected at the top of the driving cylinder, and the power end of the third motor is provided with a gear engaged with the gear ring, so that the rotating operation of the rotating disc and the rotating ring is facilitated.
[0010] Further, the connecting column is rotatably connected with a rotating disc inside the driving cylinder, the rotating disc is connected with a gear ring, the third motor is connected at the top of the driving cylinder, and the power end of the third motor is provided with a gear engaged with the gear ring, so that the rotating operation of the rotating disc and the rotating ring is facilitated.
[0011] The laser cladding equipment for improving coating bonding strength of the utility model compared with prior art has the advantages that: the utility model discloses a heating and impurity removing laser device that can be set at multiple angles is arranged on the top outside of the traditional laser cladding equipment, and the base material can be heated and impurities removed, so that the bonding strength of the cladding material can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a first structure schematic view of the laser cladding equipment for improving coating bonding strength.
[0013] Figure 2 It is a second structure schematic view of the laser cladding equipment for improving coating bonding strength.
[0014] Figure 3 It is a side sectional view structure schematic view of the laser cladding equipment for improving coating bonding strength.
[0015] Figure 4 It is Figure 3 Structure schematic view of part A in the figure.
[0016] As shown in the figure: 1, connecting column, 2, laser cladding piece, 3, main laser, 4, flow guide channel, 5, material input connecting pipe, 6, material spray head, 7, driving cylinder, 8, rotating ring, 9, first support plate, 10, electric push rod, 11, second support plate, 12, first motor, 13, third support plate, 14, hinged piece, 15, heating and impurity removing laser, 16, second motor, 17, rotating disc, 18, gear ring, 19, third motor, 20, gear, 21, limiting rod, 22, limiting plate, 23, limiting ring, 24, support rod. DETAILED DESCRIPTION
[0017] The utility model makes further detailed description in combination with the drawings.
[0018] Combined with appendix Figures 1-4 A laser cladding device for improving coating adhesion strength includes a connecting column 1. A laser cladding component 2 is connected to the bottom of the connecting column 1. The laser cladding component 2 contains a main laser 3 and a flow channel 4. A material input connecting pipe 5, which communicates with the flow channel 4, is connected to the top of the laser cladding component 2. The material input connecting pipe 5 is an external material conveying hose. A material nozzle 6, which communicates with the flow channel 4, is located outside the main laser 3 at the bottom of the laser cladding component 2. Generally, the cladding material is sprayed out through the material nozzle 6, and then the high-energy-density laser beam of the main laser 3 causes it to melt together with a thin layer on the surface of the substrate. The above structure is a conventional laser cladding device. The connecting column 1 generally needs to be connected to horizontal and vertical drive rails to drive the laser cladding component 2 to move horizontally and vertically to perform laser cladding operations.
[0019] The connecting column 1 is fixedly mounted on the top of the laser cladding component 2 with a driving cylinder 7. A rotating ring 8 is driven at the bottom of the driving cylinder 7. A rotating disk 17 is rotatably connected inside the driving cylinder 7. A geared ring 18 is connected to the rotating disk 17. A third motor 19 is connected to the top of the driving cylinder 7. The bottom power end of the third motor 19 has a gear 20 that meshes with the geared ring 18. That is, the rotation of the rotating disk 17 and the rotating ring 8 is driven by the third motor 19 in conjunction with the gear 20 and the geared ring 18. A support gear is required between the rotating disk 17 and the connecting column 1. A first support plate 9 is connected to one side of the bottom of the rotating ring 8. A heating and impurity removal laser 15, which can be raised, rotated, and has an adjustable angle, is located at the bottom of the first support plate 9. An electric push rod 10 is located at the top of the first support plate 9. The bottom power end of the electric push rod 10 extends to below the first support plate 9 and has a second support. The second support plate 11 has a first motor 12 fixedly mounted at its bottom. The power end of the first motor 12 has a third support plate 13. The bottom of the third support plate 13 is welded with a hinge 14 for damping the hinged heating and cleaning laser 15. The outside of the hinge 14 is connected to a second motor 16 that drives the heating and cleaning laser 15. The bottom structure is raised and lowered by an electric push rod 10, and the bottom structure is rotated by the first motor 12. The angle of the heating and cleaning laser 15 can be adjusted by the second motor 16 in conjunction with the hinge 14. That is, when the laser cladding part 2 is cladding, the heating and cleaning laser 15 is adjusted to a suitable position, specifically to the front of the forward direction of the laser cladding part 2. The heating and cleaning laser 15 irradiates the substrate to preheat and clean the surface of the substrate, thereby greatly improving the bonding between the filler cladding layer formed by the laser cladding part 2 and the substrate.
[0020] The second support plate 11 is provided with a plurality of limiting rods 21 on the top outer side, the first support plate 9 is welded with a limiting plate 22 for limiting the limiting rods 21, that is, the limiting rods 21 can be limited to lift inside the limiting plate 22, the connecting column 1 is rotatably connected with a limiting ring 23 below the driving cylinder 7, the limiting ring 23 and the connecting column 1 are jointly provided with a support bearing, and the first support plate 9 is fixedly provided with a support rod 24 fixedly connected with the top of the limiting ring 23, and the utility model can guarantee that the equipment runs more stably through the limiting structure.
[0021] The above describes the utility model and its implementation mode, and the description is not limited, and the drawings shown are only one of the implementation modes of the utility model, and the actual structure is not limited thereto. In summary, if the ordinary skilled person in the art is inspired, without departing from the creative purpose of the utility model, similar structure modes and embodiments are not creatively designed, which should belong to the protection scope of the utility model.
Claims
1. A laser cladding device for improving the bonding strength of a coating layer, comprising a connecting column (1), a laser cladding part (2) is connected at the bottom of the connecting column (1), a main laser (3) and a flow guide channel (4) are arranged in the laser cladding part (2), a material input connecting pipe (5) in communication with the flow guide channel (4) is arranged at the top of the laser cladding part (2), and a material nozzle (6) in communication with the flow guide channel (4) is arranged at the bottom of the laser cladding part (2) outside the main laser (3). The connecting column (1) is located at the top of the laser cladding part (2) and is fixedly provided with a driving cylinder (7), and the bottom of the driving cylinder (7) is drivenly provided with a rotating circular ring (8). One side of the bottom of the rotating circular ring (8) is connected with a first supporting plate (9), and the bottom of the first supporting plate (9) is provided with a heating and impurity removing laser (15) capable of lifting, rotating and angle adjusting.
2. The laser cladding apparatus for improving the bonding strength of a coating layer according to claim 1, characterized in that: The top of the first supporting plate (9) is provided with an electric push rod (10), and the bottom power end of the electric push rod (10) extends to the second supporting plate (11) below the first supporting plate (9), the bottom of the second supporting plate (11) is fixedly provided with a first motor (12), the bottom power end of the first motor (12) is provided with a third supporting plate (13), the bottom of the third supporting plate (13) is welded with a hinge (14) for damping hinged heating and impurity removing laser (15), and the outer side of the hinge (14) is connected with a second motor (16) for driving the heating and impurity removing laser (15).
3. The laser cladding apparatus for improving the bonding strength of a coating layer according to claim 2, characterized in that: The top outer side of the second supporting plate (11) is provided with a plurality of limiting rods (21), and the outer side of the first supporting plate (9) is welded with a limiting plate (22) limiting the limiting rod (21).
4. The laser cladding apparatus for improving the bonding strength of a coating layer according to claim 1, characterized in that: The connecting column (1) is rotatably connected with a rotating disc (17) in the driving cylinder (7), the rotating disc (17) is connected with a gear ring (18), the top of the driving cylinder (7) is connected with a third motor (19), and the bottom power end of the third motor (19) is provided with a gear (20) engaged with the gear ring (18).
5. The laser cladding apparatus for improving the bonding strength of a coating layer according to claim 1, characterized in that: The connecting column (1) is rotatably connected with a limiting circular ring (23) below the driving cylinder (7), and the bottom of the first supporting plate (9) is fixedly provided with a supporting rod (24) fixedly connected with the top of the limiting circular ring (23).